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Episode 96 - Bombe Secretary - Door Rabbits
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Episode 97 - Ask the Masters 16
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Boats, logs and claps - Oh MY! In Part One of the federal table wrap-up, T-Chisel visits Steve Brown, head of the Cabinet and Furniture Making Department and a 1990 graduate, of the North Bennet Street School. Steve provides a little last-minute how-to information on getting the embellishments perfect and critiques the table as the end of this project nears.
Episode 98 - Ask the Masters 17
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!In Part Two of the federal table wrap-up, Tommy talks to Steve about cutting the banding with a table saw. Then, Tommy drops by the shop to see what Eli is working on. With the table finished, the next project is already underway.
Episode 99 - Bombe Secretary - Door Corner Carving
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Breaking out the chisels, Tommy demonstrates how he cut the patterns into the door's inner edge. Then, with the doors ready to go, he shows how he
will set the hinges. The morning had been somewhat chaotic in Tommy's shop, but now that all his visitors have left he's determined to get focused--and get finished!
Episode 100 - Bombe Secretary - Lipped Doors
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Tommy reviews how the doors are coming along as well as his plans for them. With the doors and hardware installed on the secretary, he concentrates on cleaning out the corners then shows how he centered the door overlap. Tommy's getting closer and closer to completion of the project!
Episode 101 - Bombe Secretary - Setting Door Lock
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!The overlap is done, and now it's time to tackle the lock. Tommy runs over the problems it poses before setting the top, bottom and center lock. When he's done, he creates and sets the back panels for the glass.
Episode 102 - Bombe Secretary - Base Molding
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Tommy has dropped off the top of the secretary to the finisher in Salem, and it's time to work on the lower half. He reviews the plans for the base molding and, using a mockup, shows how everything will fit together.
Episode 103 - Base Molding Transitional Piece
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!With the backboard off, Tommy breaks out the scrub plane and starts removing material from the inner case sides. When he's done, he turns the case on its back to attach the transitional piece.
Episode 104 - Bombe Secretary - Transitional Foot Piece
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!The base molding is on so, after downing a double espresso, Tommy gets to work sanding it. Then he reviews how he made the transitional pieces and
attached them to the feet. Next, Tommy attaches the feet to the base and points out the horrible mistake he made and how he's going to fix it.
Episode 95 - Bombe Secretary - Scallop Cut & Gluing Doors
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!The door pattern has been cut and Tommy now goes to work on the corners with a chisel and a router plane. Once the corners are done, Tommy can send the pattern to the glass company.
Episode 94 - Bombe Secretary - Upper Case Door Pattern
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Tommy is upset because the hinges have arrived but they have company markings on them, rendering them useless. So, Tommy goes to work on the doors. First, he shows where he got the inspiration and the pattern. Then, after cutting the pattern, he sands the edges so they are smooth and traces the lines.
Episode 93 - Bombe Secretary - Desk Lid Lock
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!It's now time to put in the lock. Tommy shows how to mark the position on the lid and then goes to work cutting out a hole. He then demonstrates his fine chisel skills before putting the lock in place. After he attaches the lid, it's done!
Episode 92 - Bombe Secretary - Fitting Lid to Case
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!With one of the hinges attached, the second one can be added. After it is attached, Tommy has to cut an angle at the top so the lid will close. Tommy then checks to make sure the lid fits correctly.
Episode 91 - Bombe Secretary - Setting Hinges to Lid
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!With the upper case taken off, it's now time to put the lid on. Tommy explains the whole process for viewers, from fitting it to the front to putting on the hinges.
Episode 90 - Bombe Secretary - Breadboard Ends
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Tommy goes to work adding the breadboards to the ends of the lid.
After creating the breadboards, he shows how to cut the end of the
board so it will fit. He then demonstrates how to attach and detach
the breadboard.
Episode 89 - Bombe Secretary - Ripping the Desk Sides
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!It's now time to cut the sides of the case. This is risky business because any mistakes cannot be corrected and Tommy is understandably nervous. After the cuts are made, he then hand-planes and takes a chisel to the edges.
Episode 88 - Bombe Secretary - Preparing the Lid
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!The carving is done on the inside door so Tommy starts planing the lid. He first shows how it fits with the Bombe and then begins hand-planing the board. He reviews how he planes the wood, works the planer and sharpens the blade.
Episode 87 - Bombe Secretary - Hidden Box Drawer Shell Carving
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Now that the drawer front has been laid out, Tommy takes a V-tool and
goes to work carving. He then reviews how he works the pattern while
listening to Run-DMC.
Episode 86 - Ask the Masters 15
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Tommy shows how he created the beautiful sand shaded fan on the top
of the table. After going through the construction process step by
step, Tommy reviews how he inserted the piece into the tabletop.
It's so easy even Al can do it!
Episode 85 - Ask the Masters 14
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Tommy and Al use the whiteboard to review how the table drawer was
constructed. The drawer looks as if it was built using three separate pieces of wood but it's one banding with three miters on it. They
then move to the table saw to demonstrate.
Episode 84 - Ask the Masters 13
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!With the banding now cut, it's time to put on the cuff. Tommy outlines how to construct the table foot and cuff then reviews some user submissions.
Episode 83 - Ask the Masters 12
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Moving to the table saw, Tommy demonstrates how to create the bandings he reviewed in the previous video. Using a zero tolerance wood insert, he attaches a fence and shows how to cut the block. After cutting a few boards, he shows how the bandings enhance the completed table's look.
Episode 82 - Ask the Masters 11
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Tommy takes a moment to talk about the Federal style table's bandings. Moving to the whiteboard, he outlines how he created the look. It might
all be a little confusing but it will make sense when he moves to the table saw in the next video.
Episode 81 - Ask the Masters 10
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Tommy and Al dive into discussing bellflowers with special guests Eli and Brian. Tommy demonstrates how he made the lines on the table leg. He then reviews how to make the bellflowers and Eli cuts them. Afterwards Tommy and Brian discuss his work so far.
Episode 80 - Bombe Secretary - Prospect Door III
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Tommy takes some de-natured alcohol and wipes it on the completed carving to demonstrate how the grain texture will look. On close inspection, viewers can see that each of the sweep carvings is a little different. Tommy then shows how to remove the material along the perimeter of the shell. After the door is completed, he discusses the work he needs to do on the drawers.
Episode 79 - Bombe Secretary - Prospect Door II
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Tommy demonstrates how he is cutting the shell. Using a chisel, he shows how working with the grain poses a unique set of challenges. He then utilizes the V-tool on the design and laments his lack of carving skills.
Episode 78 - Bombe Secretary - Prospect Door
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Tommy demonstrates how the prospect door will fit into the piece. He then shows how he copied the design from a photo to paper and then to the wood block. He makes multiple attempts at cutting the block and laughs about how many mistakes he's made so far. It's going to be a long road.
Episode 77 - Ask the Masters 09
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Quad Tapering and Al Babble--Tommy and Al sit down to talk about the spade foot of the Federal table. Tommy outlines how he used the drill press to create the spade foot on the marker board and then reviews how he created the tapered table leg. Al concludes with discussing the Red Sox season opener.
Episode 76 - Ask the Masters 08
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Al expounds on the Federal period, particularly the furniture of its time, while Tommy demonstrates the Federal-style table he is making, showing off its embellishment and foot. The conversation turns to how to best begin a project. Al recounts the steps he takes when he first gets a piece of wood, and Tommy hits the marker board to show how he diagrams a piece of work.
Episode 75 - Bombe Secretary - Upper Pediment III
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!Tommy discusses how he tackled the most difficult part of secretary so far, the compound return angles at the top of the pediment. The moldings in the front and the side look the same but are completely different. He moves to the bench to illustrate the problem and how he cut the moldings to fit. As viewers can see from the disastrous state of his shop, this problem was a tough one.

