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Pine Adirondack - Natural

08/17/2008, 19:17 | Woodworking Dungeon
I finished the latest project by the requested due date.

It was a nice reminder of why I hate due dates! As I rolled into bed at 3:00am needing to be up at 7:30am to head out to the real job, I was wondering what I was thinking of by doing this!

I am glad that the new owner didn't want me to paint this set of chairs. I would have had to tell her no. There was no way I'd get those done in the short amount of time she was looking for.

but staying positive... I've got a little more cash that I can set aside for Christmas time!

Here's a shot of one of the new chairs:


I am really happy with how they came out. I've discovered a couple of ways to make cleaner and more repeatable cuts on a couple of the angled pieces. Time to get back to work...

Adirondacks Revisited

08/12/2008, 05:55 | Woodworking Dungeon
Three people at "the real job" have requested a set of Adirondack chairs. I'd also like a couple more for my own yard. To get everything ready,I've been working through a pile of rough pine my brother-in-law had given me. One set of chairs need to be done by Friday. Thankfully the person that wants these doesn't want me to finish/paint them. That is going to save me some time, and quite frankly if she had wanted them painted they would not be done in time. I do need to add little cup holder divets to the arms rests, but that shouldn't take to long.

This set of chairs is coming along well. I just finished putting the chair base together. Tomorrow night I'll work on getting the backs put together and attached them to the base.

One of the sets of chairs I made a while back had an unfortunate encounter with a puppy that liked to chew things. I'm going to make a replacement set of arms because it drives me crazy knowing that my chairs look ugly! I've seen them too, that dang dog did a heck of a job.

A Fairy Door

08/04/2008, 04:49 | Woodworking Dungeon
My two younger daughters are completely fascinated with fairies right now. All they seem to be talking about lately is fairies. My seven year old told me earlier today all about how she and her neighborhood friends built a little fairy house in the back yard under a bush.

Apparently the fairy didn?t want to sleep outside with the bugs and decided to set up a little condo in our hallway.



I have to admit that I do like the fairies selection of wood. It looks like the door is made of walnut and the frame is white oak. I also get the faintest smell of BLO as I walk through the hallway now!

Bed Side Table

07/19/2008, 17:22 | Woodworking Dungeon
This past April, our oldest daughter wanted us to upgrade our cell phone plan to include unlimited texting. It's not the most exciting gift in my opinion, but if that's what she wants that's what she gets.

I'm always looking for the next project opportunity, so I decided that I would also work on a small bed side table for her as well. I kept the design quite simple and clean. I used lumber a friend had given me. My friend had recovered the lumber from the landfill after a local flooring company had dropped off their "scraps". These scraps of Brazilian Cherry (also known as Jatoba) are all two inch wide one inch thick and eight feet long! Plenty good enough to complete my project.
I had considered attaching the table aprons to the legs in the same method as the bistro table, but instead decided to try mortise and tennon joinery. I think my first attempt with mortise and tennon joints went pretty well, the table does feel pretty solid.

Another first time technique used in this table are the tapered legs. I'm very happy I decided to taper the legs as it really removed some of the visual weight the table had initially. I completed the table by sanding it down to 400 grit and applying BLO (Boiled Linseed Oil) and paste wax. Considering a fourteen year old would be in possession of the table, I wanted to have a finish that could easily be updated. So far it seems to be holding up pretty well.





A Glimpse into the Future

07/10/2008, 13:58 | Woodworking Dungeon
I've started working on a new segmented pen. There isn't much to look at right now, but I can give you an idea of what it will look like.

Prior to finishing my last segmented pen, I cut several hundred segments with 22.5 degree angles to create a few more pens with eight segment layers. Having these pieces of Maple, Walnut and Jatoba, I thought it would be a nice way to get a good visual of what some different designs could be. Kind of like a rough sketch in 3-D.

I didn?t want to get into gluing anything and commit myself to a design I didn?t fully like, so I carefully stacked my segments and let gravity hold everything together for me. I figured this method would let me quickly see, physically, what I thought I was seeing in my head. It would also be much less time intensive than gluing a full blank together to flesh out the complete idea. Each design I have put together is the full size of a Jr. Gent II cap.

After stacking a design and taking a couple pictures from different angles I took apart what I had done and designed another. It was after I had six or eight of these designs that I thought I would put together a blog series to show how these segmented pens would look from design to completed pen.

A couple of the designs I?ve come up with include all three species that I had prepped. This design I'm working on now is one I?ve been thinking about for a while. With the light color of the Maple separating the Walnut and Jatoba diamond patterns; it reminds me of an argyle sock.

Currently I have the first of three glue-up phases completed.

Segmented Rollerball

03/22/2008, 14:07 | Woodworking Dungeon
One of the girls I work with asked me to make a pen for her that she could give to her husband for his birthday this weekend. The wood is jatoba and maple. The kit is a black titanium jr gent ii rollerball (from Craft Supplies USA). I used a CA/BLO finish. There are 200+ pieces used in this pen.


I?m pretty happy with how this pen came out. There are a few details I?d like to improve though?

Segmented Cigar Pen

03/18/2008, 12:30 | Woodworking Dungeon
I finished this pen last night. It's the second one I'm donating to my daughter's school for a fundraiser. I'm pretty happy with how this style came out. I was a little afraid that it might be boring with only two different types of wood (jatoba and maple), but I think it does work.

The cigar style pen seems to work well for the segmentation as well. I'm a little disappointed it's being given away!


This pen has over 200 individual pieces used in the segmenting.

Segmented Fountain Pen

02/22/2008, 05:36 | Woodworking Dungeon
One of my wife?s friends asked me if I would make a pen for her to give to her husband for his birthday. I took the opportunity of ?no restrictions? to work with the Jr Gent II kit from Craft Supplies USA. I really like the look of this kit (it?s the black titanium finish)

there are 234 +/- pieces of maple, walnut and jatoba used in this pen and I?ve been working on it for the past few days (after work, well into the night!)

I?m pretty happy with the results.
Thanks for looking!



Bowl Practice

02/06/2008, 19:01 | Woodworking Dungeon
I turned a new bowl the other night. I'm looking to practice a little. I'd like to create a segmented bowl soon and thought it might be a good idea to practice on a solid piece first.


I used a piece of yellowheart (2"x6"x6") and sanded up to 600 grit sandpaper.

Segmented Double Knot

01/29/2008, 05:27 | Woodworking Dungeon
Here's the latest pen. This is a Sapele Cigar pen with a segmented celtic double knot made of Maple and Cherry.
There are 32 pieces in the segmented knot - 16 Maple and 16 Cherry. The picture below shows better detail of the knot, but the picture above best shows the true colors of the pen.

This pen is going to be donated to my daughter's school for an upcoming fundraiser.