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Preparing the drawer cases (4)...

04/22/2008, 23:02 | The Refined Edge
I have completed dimensioning, handplaning and scraping the surfaces of the panels for the drawer cases. The panels were longer in length than necessary, an extra length allowance of each of the panels comprises one side of each drawer case. These drawer case sides will be rabbeted into the top and bottom panels. The grain orientation of the drawer cases is similar to the cabinet top and bottom, this is purposely designed in to accommodate any expansion and contraction due to humidity changes in the ambient air. In the lower drawer case, the sides are somewhat longer to accommodate two drawers and a drawer divider. The hardwood drawer divider will be fitted into dadoed slots in the center of either side of the drawer case. Dadoes run perpendicular to grain orientation as opposed to grooves which run parallel to the grain orientation.

The drawer case sides, and top and bottom panels are oriented in the same direction to have the complete drawer case movement occur front to back similar to the cabinet itself. The drawer case sides need to be trimmed to size next and then a dado created in the dual drawer case. The drawer cases are assembled afterwards with careful attention to maintaining the drawer cases perfectly square. Once the assembly is complete, I will fit the drawer divider into its dado.

I'm anxious to begin work on the drawers and have yet to decide whether the drawer faces will be a contrasting color, most likely so. In this case, I need to find a wood which complements European Beech.

Episode 9 - Bombe Series - Shaping the Lower Cabinet Sides - Part 2

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Rock star T-Mac shows off a compass plane on the curves of the bombe cabinet. Also, he demonstrates a shoulder plane with a few tricks to keep the edge clean. Lastly, he cleans the side of the cabinet with a cabinet scrapper.

Episode 39 - Bombe Series - Drawer Bottoms

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy takes a break from shaping the drawer fronts to construct the drawer bottoms and finish the drawers. He's using wood scraps saved along the way for the job. He first bevels the back edge then cleans up the side edges with a plane so the bottoms will fit snugly in the grooves along the drawer sides. Next he cuts the profile on the front edge and then bevels it. Once the profile is set and the bottom slides in smoothly and tucks in nicely on the front profile, he uses his bandsaw to cut the back edge to fit and cleans it up with the plane. Finally he makes a little notch where he'll put a screw that should hold the drawers together for the next 200 years. Before signing off, Tommy tosses out a little nugget of advice: you'll save aggravation when you plane, if you take five minutes to build a benchdog (or bench hook) to hold the piece you're planing securely in place.

Butcher Block Cabinet - Project of the Week

04/19/2008, 17:04 | The Wood Whisperer

This week’s project comes from Tim. Here’s his story:

Unfinished BBWell, I have finally grown a skin thick enough to submit 3 project pictures of an end grain butcher block cabinet that I made for my parents recently. It just got shipped out to Singapore; cost me $800 for the freight!! I got the inspiration by watching you build your cutting boards, and have made up to about 20 so far. It’s a great way to use up scrap wood!!! Saw David Marks’ version on his woodworks show that day and thought that it would be an interesting challenge to build one. The top is larger than David’s design; it’s about 3 feet wide by 2 feet deep - a nice size for a single person to work at, and just enough counter space. You are probably wondering why I would put a semi-gloss finish on the top? Well, my parents want it as a piece for a corner in the house, so I thought I would spend a little time practicing my varnishing skills for a semi-gloss look.

I used 7 types of wood on it - purpleheart, black walnut, yellowheart, ash, mahoganey, jatoba, maple and cherry. Flattening the top was a major pain!! I have a 22-44 performax drum sander, but still had to use router rails to slowly but surely flatten one side before drum sanding the other. Touched it up with a Lie-Nielsen 7 1/2 bevel up jointer plane. The face frame is made of purpleheart (a major pain to plane, I might add), and the drawer fronts are made of ambrosia maple. Made a little effort to match the grain on the drawers + doors as well. The cabinet is finished with shellac (3 coats) via my Apollo HVLP spray unit, and rubbed out to a satin sheen with Howard’s feed n wax.

And yes, I did use casters - double locking ones - they put a strong brake on the wheel plus a lock on the swivel. They actually cost about $20 a piece from Linco Casters at Clairemont Mesa Blvd (next to the San Diego Rockler); They really do look a little utilitarian, but those were the best I could find in terms of durability and stability. Those red shop-grade ones at woodcraft were too tacky for my taste. All in all, it was tiring; but I have to give you the credit for the original inspiration via the cutting board! THANKS


I'm Not Emotional...I Just Have Allergies!!!!

00/00/0000, 00:00 | Skiving Off

I want to do another safety related blog entry before Woodworkers Safety Week gets away from us…

In the shop we should use all of our senses to detect danger. Well, use touch as the last sense for detection. Ya know…if you are unsure whether your table saw is on you should listen for the motor or look for the moving blade before reaching out to touch the spinning carbide.

I think our eyes are the most valuable safety tool we have. Hopefully, we see dangers. Even when we know dangers are present we use our eyes to determine our proximity to them.

So the Jeff Skiver Safety Tip of the day is…make sure your vision is clear by avoiding tears that can cause distorted vision. Therefore, never go to work in the shop immediately after watching any of the following movies:

1) Brian’s Song

2) Old Yeller

3) Love Story

4) Ghost

5) The Way We Were

6) Bambi

7) My Girl

8) E.T.

9) Forrest Gump

10) Pay It Forward

11) I Am Sam

12) Schindler’s List

13) Braveheart

14) Saving Private Ryan

15) Blazing Saddles

Also, if you are in the shop and any of the following songs come on the radio, IMMEDIATELY STOP WHAT YOU ARE DOING!!!!!!!!!!!!!!!!!!:

1) Wildfire by Michael Martin Murphey

2) Honey by Bobby Goldsboro

3) Diary by Bread

4) Think of Laura by Christopher Cross

5) How Do You Mend a Broken Heart by the Bee Gees

6) Still by The Commodores

7) Alone Again, Naturally by Gilbert O’Sullivan

Finally, if you have been reading ANYTHING written by Nicholas Sparks then you should stay away from your shop for at least 4 weeks after you finish the book. You may think you are okay at 3 weeks, but you aren’t. Even three and a half weeks after finishing Message In A Bottle I would spontaneously break down into uncontrollable fits of agonizing tears. Nicholas Sparks requires FOUR FULL WEEKS!!!!!! You’ve been warned.

No - this was not a “scaling” exercise in Photoshop.

00/00/0000, 00:00 | Sauer & Steiner

They really are that big!

These are the irons for a rather unique pair of planes I have been working on for the last 12 months. One iron is for the commissioned plane - the other for the spare “prototype”. The pair should be completed in the next few days - stay tuned...

Drastic Measures

03/30/2008, 11:33 | David's blog


Here is the same 1 1/4" chisel back after about two hours of flattening work.

I tried several ...

Tool Making

02/27/2008, 14:38 | Arts & Mysteries with Adam Cherubini - Blog

This weekend, I'm hosting a SAPFM get together. A few fellow period woodworkers are going to crowd into my tiny workshop and see how and why I make my own hand saws.

Of all the really esoteric things I do, making hand saws may top the list of esoterica. I get really wrapped around the proverbial axle by the intricacies of saw teeth, handle designs and blade shapes. I'm shamefully familiar with saw history, and the many permutations of modern saws and makers. Fortunately, my shop is tiny because I can;t imagine filling with woodworkers similar excited about hand saws.
br> But for me, tool making is a necessity. I can't generally buy what I need. And the attention I've paid to each little attribute of my hand saws is really just a continuation of what we all do as period woodworkers.

I suspect as we continue to move forward as a community that tool making will take on an increasing role in our work. Many of us may find it necessary to make tools. Others will undoubtedly find it necessary to rely on those who do. Whatever the case, better, more accurate work requires increasingly better and more accurate tools.

I don't think I could look you in the eye and tell that you I started making tools willingly. I did so begrudgingly. But its not been without its rewards and I can see how someone could get as addicted to tool making as I am to furniture making.

? Adam

Episode 48 - Ask the Masters 05

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy and Al dedicate this podcast to answering the question of the week: What is the best way to attach legs to a column? With explicit instructions, they demonstrate how to use dovetails to get the legs and columns to fit together "nice and tight."

Episode 4 - Tommy builds a BIG dining room table - Part 1

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy starts a BIG dining room table (approximately 14' long) and walks you through the wood selection, milling, sitckering, and routering out the top. As Tommy goes through this process he explains the science behind the wood. And don't adjust your computer screen, Tommy isn't turning into the hulk, just blowing off some steam.

Segmented Double Knot

00/00/0000, 00:00 | Woodworking Dungeon
Here's the latest pen. This is a Sapele Cigar pen with a segmented celtic double knot made of Maple and Cherry.
There are 32 pieces in the segmented knot - 16 Maple and 16 Cherry. The picture below shows better detail of the knot, but the picture above best shows the true colors of the pen.

This pen is going to be donated to my daughter's school for an upcoming fundraiser.

The front view & a wicked keeper

00/00/0000, 00:00 | Sauer & Steiner


The next photos will be of the finished planes - I promise.

Selecting wood for the interior...

04/12/2008, 02:22 | The Refined Edge
After having decided on a layout for the interior, I proceeded to take measurements of the
drawer case mockups. With these measurements in hand, I then create a cut list. The cut list provides me a clear idea of the amount of wood necessary to make both the drawer cases. The cut list also allows me to optimize the individual components for the drawer cases in order to minimize the wood necessary. This is only valid to a point however, as the wood components need to be selected with careful consideration to grain orientation and to maintain the harmony of the individual drawer cases.

With this information in hand, I selected an area of a large beech plank to cut my blanks from. Fortunately, I have some very nice European Beech planks in my studio I had acquired a while ago. The planks are rift to quarter-sawn in grain orientation and fairly thick at approximately 2.5 inches. The blanks are slightly different in size and are rift-sawn. The difference in blank size is attributed to the different size of either of the drawer cases. In the photo above, the two blanks can be seen along with my measurements and cut list. I also drew the components of the drawer cases out on another sheet of cardboard as a visual aid in laying out the components. Since the depth of the drawer cases is fairly large, I will be gluing two pieces of beech for each of the tops, bottoms and sides of the drawer cases. In doing this, I will try to maintain grain orientation and harmony to create fairly seamless components for the drawer cases.

Next I will layout and mark the boards to be cut from both of these beech blanks. After cutting the blanks in half and squaring one face and one edge of the individual halves , I will slice the boards off using a bandsaw similar to resawing.

Episode 55 - Bombe Series - Upper Case Shelf Beading

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy discusses his progress on the upper shelf, which leads him to expound on the huge job of the secretary itself and how he's managing to get it done. Tommy's words of advice: "Sometimes the challenge is just getting the mountain of work done, just like any other job....You can't let it get to you. Have little goals and keep pushing."

A Good Cause

03/24/2008, 02:29 | Musings From My Shop

It?s no secret that I?m a fan of the work of Greene & Greene. A big fan. Anyone with cursory knowledge of the brothers has heard of the Ultimate Bungalows. These homes, designed by Charles and Henry at the height of their popularity and creative energy, are grand residences built with uncompromising attention to detail. Everyone agrees the the Gamble, Blacker, Pratt and Thorsen houses are in this category. Many include the Freeman Ford house as well. Were I the ultimate authority, the Robinson house would also join the list.

While the Gamble house remained in the Gamble family until it was donated to USC and the city of Pasadena, the other Ultimates have more colorful histories. Most endured some period of neglect or abuse. The rape of the Blacker house resulted in ordinances that protect historic homes in Pasadena. I think the Thorsen house trumps them all, however. Since 1942 the Thorsen house has been home to a fraternity.

I suspect that many of you have seen the movie ?Animal House.? It?s hilarious. It?s a classic. It?s completely unlike the California (Berkeley) chapter of Sigma Phi. The brothers of Sigma Phi take their stewardship of the Thorsen house, which the fraternity purchased from the Thorsen estate, very seriously. Every Saturday morning they work as a group on maintaining the house. They learn its history. They take pride in it.

But keeping up with the demands of a 100 year old mansion (and a work of art at that) is difficult. And expensive. About 9 million dollars. If you find yourself in Berkeley, stop by the house. The brothers will happily give you a tour and accept a donation to the fund. But don?t let an inability to visit stop you from contributing. Send a few dollars and help save an historic landmark, one of the Ultimates. It?s a lot easier to keep such houses around than to wait for another genius to come along and design more.

The Thorsen House Restoration Campaign
c/o Mr. Dan McNear
Route 1
Box 264-E
San Rafael, CA 94901

Learning from the Apprentice

04/20/2008, 18:27 | Lost Art Press Blog

Now that shop class is as common in high schools as poodle skirts, lots of woodworkers worry about passing on our enthusiasm for the craft to the next generation. In my house, I?ve started treating my kids more like apprentices, and it seems to be working.

They help clean the shop. They assist me on projects at assembly time. They can work on their own projects on the side when I don?t need them. And ? here?s the odd part ? I pay them (a pittance) for their help and swear them to secrecy on the ?arts and mysteries? of the craft.

This weekend has been a perfect example. I assembled a large run of shelving that I plan to install in the recipient?s home this week. There was a lot of tedious gluing, clamping and clean-up work involved, so I hired 7-year-old Katy to help.

First, I showed her the ?secret? to making the lacquer finish perfectly smooth to the touch ? a folded up brown paper bag. We rubbed all the surfaces vigorously, which knocked down any surface imperfections without cutting through the film finish. Katy did the shelves; I did the uprights.

?Cool,? she said. ?It works!?

As we were bagging the lacquer, both of us noticed that there were some small dings and scratches in the color. This is was the result of the parts getting moved around more than I like. So I swore Katy to secrecy again and introduced her to the mystery of stain pens. In this case, the best match wasn?t one of my stain pens (which I keep hidden away), it was a black Sharpie marker.

In fact, Katy became incredulous when I took her picture at work with the marker.

?What if someone sees the picture and figures out our secret?? she asked. ?Then they?ll know!?

Then we glued up the shelves. I applied the glue. Katy added the Dominos. We both applied the clamps and cleaned the glue squeeze-out. Assembly can be stressful for me, but Katy?s amazement at how the project came together kept my anxiety in check.

We did four major glue-ups this weekend, and by the fourth one, Katy dove into the work like she had been doing it all her life. I wonder if learning woodworking is like learning a foreign language ? it might be easier when you are young.

As I added the kicks to the cabinet, Katy worked at the bench at her own project ? she?s transforming my discarded shop jigs for this shelving project into a wooden alligator.

Then I paid her (about $1 an hour for the shop time) and I asked her if she?d come along on the installation next week. With hesitation, she said: ?Yes! Hurray!?

Next step: Getting the apprentices to fetch the small beer for the master.

? Christopher Schwarz

Episode 12 - Bombe Series - Cleaning a dado with a router plane

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
What's the best way to ensure a perfect dado? With a router plane. Tommy demonstrates why and how to use the router plane, a simple but valuable tool in a woodworker's arsenal.

Episode 1 - The "Beav" cuts dovetails with his teeth

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy (with Al asking the tough questions) walks you through the process of making simple dovetails and some clasic "George Washington wooden teeth".

Episode 85 - Ask the Masters 14

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy and Al use the whiteboard to review how the table drawer was constructed. The drawer looks as if it was built using three separate pieces of wood but it's one banding with three miters on it. They then move to the table saw to demonstrate.

The Lumber Yard

11/12/2006, 14:59 | The Wood Shop
Quality WoodWorking projects start with premium grade Mesquite HardWoods From Arizona Desert Mesquite.




A large consistent supply of high quality Mesquite HardWood Lumber and fast professional on-line service is why Arizona Desert Mesquite is fast becomming the leader in Mesquite Lumber Distribution. Whether you're looking for 8/quarter, 6 quarter , 4 /quarter , or 3/4"  blanks for HardWood Flooring , Arizona Desert Mesquite has a large supply to accomodate your needs. 





 


Gorilla Glue's New Precision Glue Pen

02/29/2008, 21:19 | Highland Woodworking Blog

gorilla_pen.jpgGorilla Glue is now available in a new Precision Glue Pen applicator ideal for small projects and repairs requiring pinpoint application and control.
Originally used as a commercial adhesive for hard-to-glue materials, today Gorilla Glue is the preferred brand among professionals, DIYers and consumers because of its industrial strength sticking power.

The Precision Glue Pen is easy to use and manipulate so professionals and hobbyists can easily master intricate detail work, while everyday users don't have to worry about over-gluing and making a mess. And, it fits conveniently into a purse, desk drawer, glove compartment, backpack, or toolbox for emergency, "on the spot" repairs.

The Precision Glue Pen is available with Gorilla Glue's new Fast Cure, Dries White formula, which sets ultra-fast in just 30 - 60 minutes. Gorilla Glue securely bonds materials that typical all-purpose adhesives won't hold, including wood, stone, metal, ceramics, glass, foam and more. Waterproof and temperature resistant, Gorilla Glue can be used for projects and repairs indoors or out.

Visit Highland Woodworking for more information.

Two wedges & a handle

00/00/0000, 00:00 | Sauer & Steiner


Teak Antique Gedongan Kudus (Room Partition)

06/04/2007, 05:42 | Antique Knockdown Carved Wood House
Gedongan is a main room in the inside room (jogan lebet) of the traditional house of Kudus that its major function is as a main bedroom and a place to keep heirloom and wealth of the owner.


Interested user of the gedongan recently use it as :

* Room decoration

* Partition between pools with the house terrace

* Partition between living room and the other rooms

* Background of the room

Cat Scratch Fever

00/00/0000, 00:00 | Skiving Off
In 1980, my brother and our friends (a couple of toe-headed twins named Keith and Kevin) decided to start a club. We figured since we liked riding our BMX bikes along the side of the tracks of the Burlington Northern route than ran west out of Lima, through our village of Elida, and off toward Delphos we naturally needed a club to encompass the excitement of peddling 20” bikes in the blazing sunlight. We discussed some names, and somewhere between Danny Zucko’s T-Birds and the Doug Henning Magic Men we came up with a name…The Black Panthers.

Don’t ask me how four middle class white boys in Northwest Ohio came up with the same name as Huey Newton’s black Mao-ist/socialist movement. There are some who believe the human brain stores every piece of information a person encounters in life, and the limitation of human existence is not the possession of knowledge but the ability to recall. (This leads to the possibility that hypnosis can cause one to recall seemingly tiny, unperceived details from previous life experiences.) So perhaps one of us had heard Walter Cronkite mention the Black Panthers in our pre-teen lives, or perhaps Keith and Kevin were actually black radicals just passing as Arayan twins…who knows. The point is the four of us decided to call ourselves The Black Panthers. We even went to the T-shirt shop at the mall to see if they had any panthers iron on thingies that we could have put on black shirts. They didn’t. We could have had fuzzy block letters spelling out Black Panthers put on shirts, but that seemed lame. We thought about getting custom air-brushed t-shirts, but that was too expensive. So we just waited 3 or 4 days and forgot about it as focused on our 2 on 2 football games where each person running the ball claimed to be Earl Campbell. Edward and I moved back to Indianapolis a few months later, our family having only spent 6 months in Elida.

I spoke to my brother a few days ago. I haven’t heard from Keith or Kevin in over 27 years. 26 years after the disbanding of The Black Panthers of Elida, Ohio, Panther Fever hit me again. In 2006 when I bought my first hand plane and fell into the Galoot Crevasse, I purchased the two volume boxed set of Garrett Hack’s books. I really wanted The Handplane Book. I bought the boxed set because I love books, and I love to think I am getting a bargain. I had no real interest in the second volume of that set, The Handtool Book. But when those books arrived at my house, I got Panther Fever. One look at the Woodrough and McParlin Panther Saw on the cover of The Handtool Book and an abscess formed in my soul. I instantly had an infected cavity that could only be filled and healed with a Panther Saw.

I went looking for them on Ebay. There were none. What’s the deal????? None on EBAY???? Are they rare, or something? Some Googling told me they were rare. One website went as far as to estimate there were only 30 in existence. Obviously, there are probably more than 30 of them around, but I like how some people vehemently disagree with that total. I’ve seen bulletin board posts that say things like, “Oh, he’s full of crap if he says there are only 30 in existence. The total is probably closer to 50!!!! There could even be 100 of them if they were all dragged out of the barns and basements.”

I couldn’t find one. Gail and I went down to John Sindelar’s last year and there were four of them mocking me. I asked John about them, and he said, “I’ve had a few of them through the years, but I kept these because they were unique. These are weird ones…” (Friends that is a man after my own heart. His collection is so extensive he only collects “weird” Panther Saws.)




A year or so ago a Panther Saw finally showed up on Ebay. It was beat to death, and it went for about $600. I couldn’t do it. I didn’t even bid. A few weeks ago another one showed up. It wasn’t in Sindelar Condition. It had a couple of issues. It had a blade that had seen so many sharpenings it was only about an inch and a half tall at the toe. Also, it had a big nasty drip of latex paint on the handle. Even though I felt my background as a black panther (Elida, Ohio white guy pre-teen chapter from 1980) entitled me to own this saw, it was actually my Ebay bid that made it happen.

So, even though I spoiled this story a week and a half ago by showing Gail pruning trees in the backyard with my Panther Saw, I am officially on record as being a panther owner. I have described my Panther Saw as being like a Gutenberg Bible that is missing Psalms. Sure, given its condition, it is not the most desirable sample in the world, but why don’t you show me yours before you say anything bad about mine.

A couple of weeks ago a Panther Saw in really good shape turned up on Ebay, but the final $1800+ bid did not meet the reserve.

How many are out there? There have to be at least 30 Panthers. I think there are still more than 50 Panther Saws in the world. There could be as many as 100. Mine isn’t perfect, but owning it does make me feel like I am special. And I haven’t felt this special since the Nigerian Government sent me that email asking me to help them move some money around through the use of Money Orders...

Tool Test: Mortise Pal

04/18/2008, 19:23 | Popular Woodworking


While surfing around the woodworking sites, I found mention of this jig for cutting mortises. It?s a Mortise Pal (mortisepal.com). If you have a plunge router (weighing less than 12 pounds), a 5/8" outside-diameter bushing and an upcut router bit, you can create mortises for mortise-and-tenon joints and loose-tenon joinery using a Mortise Pal.

To use a Mortise Pal you need a 6" base on your router. If you use a smaller base, due to the jig?s design, the base could slip off one side resulting in a bad mortise (the router rides on top of the side supports). Also, pay attention if your router?s base is something other than round. As for weight, 12 pounds pretty much restricts you to a 2-1/4 hp router or smaller, so don?t try to hoist up that 3+hp hog and cut mortises.

And of course, an upcut router bit is best because it pulls waste from the mortise and the cut will be easier to make, and cleaner when finished.

Any stock in which you want to cut a mortise in the end can be a minimum of 1" in width. Stock thickness can be from 2" to 3/4" (you can mortise thinner stock by arranging shims as shown in the manual, which you can download off the web site or below). The mortise length is determined by the mortising templates (four sizes are included in the kit) and the router bit size (a maximum 1/2" due to what fits through the bushing). Changing the templates is a snap and locking them into position is both secure and reliable with each change.

Layouts for mortises you cut with the Mortise Pal are different from the method most of us are accustomed to using. For this tool, find the center of your desired mortise along both length and width, then use the engraved line and small pointer on the jig to set up the cut.  Once you?ve dialed into your lines, lock the brass thumbscrew, twist the lock knob to secure and you?re ready to work. (To watch a Mortise Pal in action, click here.)

I don?t cut mortises with a router most times; I have a mortise machine for that task. But, if you don?t have a dedicated mortise tool, a Mortise Pal is a good choice. (Hand-tool Neanderthals take a breath, please.) One area that always bothered me when building furniture was when I mitered a base frame on a chest of drawers or other case piece. I often chose to use a biscuit joiner for the connection. Because the Mortise Pal fits the workpiece, especially if the piece is mitered, I see using the Mortise Pal there for a simple loose tenon connection, resulting in a strong joint.

Bottom line: the Mortise Pal is well-machined tool that works. I think it?s a bit pricy at $189, but the Mortise Pal has CNC machined anodized aluminum parts along with stainless steel parts, and the templates are polycarbonate. In my opinion, there was no skimping on manufacturing. Also, if you buy a dedicated mortise machine, you?ll spend more and not have the mobility or range of uses you have with this tool. And, you?ll get the job completed quicker than if you hog out material at a drill press, then clean up the mortise with your chisel.

Here?s a tip for routing mortises. Plunge the mortise area first, then slide the router along the cut to clean out and remove any left-behind waste material. I plunge the ends of the mortise then move to the center before clearing the cut. This may be old news for you, but I picked up the process just a little while back ? there is always something new to learn while woodworking.

? Glen D. Huey

Mortise Pal Manual.pdf (785.41 KB)

A Yataiki saw arrives.

00/00/0000, 00:00 | Sauer & Steiner

For years now - I have owned, used and struggled with various Japanese saws. Specifically Dozuki's. Struggled because I could not quite get the hang of using them. I always thought it was because I had spent too much time using western style saws and could not change my habits. So my few Dozuki's hung on the wall. I looked over at them from time to time - and even tried them every now and again - with similar disappointing results.

I was lamenting this situation to a good friend a while ago and he offered to send me one of his saws to try out. The saw arrived on January 7. Now this is not just any saw - it was made by Yataiki. I was pretty overwhelmed when it arrived - partly because of my track record with Japanese saws - but mainly because of who had made it (and has since retired from sawmaking).


There were quite a few details of the saw that really caught my attention. The first was how fine the teeth were - about 19 ppi. And the set... or should I say lack of set - there is virtually none to speak of. The blade is extremely thin - and absolutely perfectly strait.



There is a texture to the blade that is quite remarkable. The blade is tensioned by tens of thousands of little hammer strikes and then burnished. Yup - this was not an average saw.

The saw stayed in my shop for many days as I contemplated using it. Normally I don't wait to long to try out a new tool, but this one was different. I emailed my friend to let him know it had arrived safe and sound, but also to get any advise on using the saw. There were many emails sent back and forth all of which were helpful and set the stage for the first use. There were a few key pieces of advise - a relaxed grip, don't try to muscle the saw and let the saw do the work. A "relaxed grip" was described like holding a hammer. If you hold a hammer too rigidly, the striking (vibration) will hurt your arm. The grip should be relaxed enough to still control the hammer, but loose enough to keep the vibration from your wrist and arm. That was a brilliant piece of advise!

I practiced using the saw in my head - trying to anticipate how it would work. I had a few "free" hours on Jan 16th and decided to work on a few kitchen drawers. I took a deep breath - and finally tried the saw. I was not prepared for the results - it was perfect. I mean truly perfect! The start of the cut was smooth and clean and the saw tracked flawlessly leaving a clean and very thin kerf. And it cut fast. I was using the saw to cut the tails on the 1/2" hard maple drawer sides.

As I was using the saw, I noticed I was feeling for the straightest pull stroke - making sure I was not introducing a twist or lateral forces on the blade. The lack of set makes this really really easy to do. I cut a few kerfs and they all turned out perfectly. There was one kerf that did not follow the line perfectly, but instead of trying to correct for it - I let the saw cut along the started path. The words of my friend not to muscle the saw were ringing through my head at this point. In the end, that kerf was only off by a degree or two - all part of the story of hand cut dovetails.



I decided to stack four, 1/2" thick drawer sides together and try a cut or two. Pictured above is that first kerf... just as perfect as all the others.



And another shot of another 4 drawer sides.



Here is a shot of the 4-up drawer sides in my Tucker vice. A really nice feature of this vice and set up is that I can rotate the vice so I am sawing perpendicular to the floor.

Now for the really sad news. As I mentioned earlier, Yataiki is now retired - he is no longer making saws. As far as I know - he did not have an apprentice. If you ever have an opportunity to try one of his saws - or a handmade saw from another maker - you owe it to yourself to try it. I feel incredibly blessed to have been given this opportunity to use one of his saws.

Reducing a perfect piece of Ebony from this...

00/00/0000, 00:00 | Sauer & Steiner

To these!


With 18" left over. The narrow piece is 1-1/4" thick - perfect for handles. The other piece is 3" thick.


This was a 2 day process - and I have become much better at just starting into it (as opposed to staring at it for 4 hours!). I still stare at it (planning my attack)... but start cutting much more confidently. It certainly helps to have such fine material - there was very little waste from this piece.



Pictured above is another piece of Ebony I worked with. This was also an exceptional piece - the only waste being the bits between plane parts.

Onto the African Blackwood!

Interview with Christopher Schwarz

00/00/0000, 00:00 | Woodworkers Resource

Welcome from WoodworkersResource.com. In our first audio only episode, we get the chance to interview Christopher Schwarz. Chris is the editor of both Popular Woodworking and Woodworking Magazine. He also maintains two blogs @ www.lostartpress.com and www.woodworking-magazine.com/blog/. Now, you can add to that author. Chris' new book, "Workbenches: From Design & Theory to Construction & Use" is going to be the focus of our interview. But, I couldn't help but ask Chris some other questions as well, like what's it like being an editor of a woodworking magazine? Yeah, you're probably going to be a little jealous when you hear his answer.

If you've ever wanted to build your own workbench, or if you're frustrated with the design of your current workbench, you're going to want to hear what Christopher Schwarz has to say about one of his favorite topics: Workbenches.

Also, don't forget to go to our website and sign up for our newsletter. When you do you'll get a free gift. Go to our website to find out more.

www.WoodworkersResource.com

First Look: Woodworking in America

00/00/0000, 00:00 | Woodworking blog Woodworking Magazine

This fall, our magazine is sponsoring the first-ever weekend conference devoted to hand tools and learning to use them.

We're calling it the Woodworking in America conference, and we'll be bringing together the country's best hand-tool woodworkers and manufacturers for a symposium in Berea, Ky., on Nov. 14-16.

There will be more than 40 short classes on tools and techniques during the long weekend, plus a marketplace where toolmakers can display (and sell) their wares, social events with the demonstrators and toolmakers and more.

So who is going to be there? Here's the list of people who have agreed to teach seminars during Woodworking in America as of this date (with more to come):

Roy Underhill: Known as "St. Roy" to the legion of fans who watch "The Woodwright's Shop" on PBS, Roy worked at Colonial Williamsburg and then launched his show about traditional hand tools.

Frank Klausz: One of the country's consummate craftsmen, Frank is a professional New Jersey cabinetmaker who trained in Hungary and has a lifetime of experience with the full range of handwork.

Michael Dunbar:
Founder of The Windsor Institute, Michael has single handedly revived the craft of building Windsor chairs, has trained thousands of woodworkers and is a passionate student of the art and history of handcraft.

Adam Cherubini:
The author of Popular Woodworking's popular "Arts & Mysteries" column, Adam is a devoted 18th-century woodworker who builds period pieces using period tools.

James Blauvelt: A Connecticut cabinetmaker, joiner and carpenter, James owns Bluefield Joiners and is a student and teacher of Japanese tools and traditions.

Robin Lee: The president of Lee Valley Tools in Ottawa, Ontario, Robin has been a driving force behind the expansion of the Veritas line of premium handplanes and a caretaker of the company's immense tool collection.

Thomas Lie-Nielsen:
The founder of Lie-Nielsen Toolworks in Warren, Me., Thomas has been making and selling premium traditional hand tools for 27 years. Thomas's company was the trailblazer in reviving many traditional forms of tools that had been lost.

Larry Williams and Don McConnell: Two of the principals behind Clark & Williams in Eureka Springs, Ark., Larry and Don are bottomless wells of information about traditional tools and their workings. Both are accomplished woodworkers, planemakers and tool historians.

John Economaki:
The founder of Bridge City Tool Works in Portland, Ore., John has long been a pioneer in developing new (and very beautiful) forms of hand tools for woodworkers.

Konrad Sauer:
The owner of Sauer & Steiner Toolworks in Ontario, Konrad is one of the leading makers of custom infill handplanes.

Wayne Anderson:Wayne specializes in designing and building custom infill handplanes that are deeply rooted in the past but are each a completely original work of art.

Ron Hock: One of the earliest and most important players in the revival of handtools, Ron makes high-quality replacement plane irons, chipbreakers and marking knives in Ft. Bragg, Calif.

Mike Wenzloff: The founder of Wenzloff & Sons sawmakers in Forest Grove, Ore., Mike is a long-time woodworker and expert in saws and saw sharpening. His premium saw business has exploded in the last two years.

Joel Moskowitz: The founder of Tools for Working Wood and an expert on woodworking history, Joel has recently been making many traditional hand tools, as well as selling them through his catalog and web site.

Clarence Blanchard: The publisher of "The Fine Tool Journal" and the president of Brown Auction Services, Clarence sees more old tools in a week than most of us see in a lifetime.

Kevin Drake: After studying under James Krenov at the College of the Redwoods, Kevin founded Glen-Drake Toolworks, where he combines woodworking, toolmaking and education. His innovative tools have received numerous awards; we named his Tite-Mark one of the "Best 12 Tools Ever." 

If you are interested in attending, please visit the web site that is dedicated to this conference at WoodworkinginAmerica.com and sign up for the conference's newsletter (the sign-up box is on the top right of the page). You'll then be the first to be notified of when registration will open (it will be before July 1) and the pricing for this event.

Attendance will be limited to a few hundred people (we want to keep the event intimate and manageable), so be sure to register as soon as slots become available. We are expecting the conference to sell out.

There are more announcements and surprises ahead that I cannot share with you right now, so please stay tuned to the blog and the conference's newsletter.

— Christopher Schwarz

A looooooooooooooong necklace

03/18/2008, 15:51 | Arts and Crafts Blog

Hi! First of all I want to thank you for the sweet comments and emails. Im happy to share my work with you and give you some ideas and tutorials, and Im even happier that my work is useful!!

Today I want to show you a very looooooooong necklace that I made: I used very small beads, so it takes me more than an hour to finish the work.

The good thing is that I can use this necklace as a bracel: just put it around the wrist many times….

Beads Necklace

You can visit other posts for more ideas:

Strange earrings

More handmaded earrings

Handmade jewerly

My earrings collection… theyre all handmaded!

Handmade bracel with wire and beads

Step by step: how to make a necklace with beads

A necklace with beads

Bye bye,

Fran