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Interview with Tim McCready

09/10/2008, 02:57 | A Woodworking Odyssey
One of the pleasures of having a public blog site comes from relationships developed over the Web. Somehow, people find the blog, and sometimes they comment. Sometimes comments become conversations, and sometimes (read "this time") those conversations lead to something more.

Tim McCready?long-time cabinet maker, author of The Wood Mechanic blog, and president of Bankston & Bailey LLC, a fine woodworking shop in Virginia?commented on one of my entries, and during the resulting off-blog conversation I mentioned wanting to start a series of interviews and shop tours with dedicated woodworkers. Tim agreed to be the first interview. I think when you read the interview you'll be happy he did.

_____________________________________________________________

How did you start woodworking?
I started woodworking completely by chance. Through a mutual friend, I came to Harrison (Higgins)'s attention right when his shop needed an extra pair of hands. For the first several months I didn't do much but catch boards coming out of machines. He had a contract job making furniture for one of the hotels at Colonial Williamsburg, and he needed one more grunt laborer.

One aspect of the job was a production run of roughly 100 maple pencil post beds. Rough 8/4 lumber would be sawn and dressed into 8-foot blanks 1 ¾? square in cross section. The blanks would be marked then mortised for headboards and rails as required. The tapers were cut on the bandsaw, and holes were bored for bed bolts.

Once all of this relatively interesting work was done, and a giant pile of pencil posts had materialized on a pair of saw horses in the middle of the shop floor, an apprentice had to remove the machine marks with a hand plane and sand each facet of the post for an eternity.

Guess who got that job! It was extreme drudgery, but I did learn how to use a plane effectively. Eventually I also learned how to carve the lamb's tongue that marked the transition from the tapers to the lower, flat section of the posts.
What is the first project you completed that inspired pride?
The first piece I can remember feeling proud of was a desk I made for myself after hours at Harrison's shop. It's still my main desk, but now all I see are its flaws and its telltale signs of having been made by a not-yet-very-skilled amateur. Luckily, though, I feel a certain sense of satisfaction?if not pride?whenever I make something well.

I know I've made something well when there's a seamlessness that proceeds from the initial daydreaming through the design and fabrication and finally the finish. It's a good feeling. I wish I could say I felt it with every project, but I don't. My mood and mindset seem to have at least as much to do with my work's quality as any objective skill level I may possess.

You mention working with Harrison Higgins, a talented furniture maker who specializes in reproduction work. Can you tell us more about how you came to work for him, and what you remember most about your time in his shop?
A guy named Lewis who worked at Harrison's shop in the early 90's had seen my band play, and he and I had several mutual friends in the Richmond music scene. I ran into him outside the shop once on my way to the post office, and he invited me in to see the place.

Harrison and his partner Alan (the finisher) didn't want anything to do with me. They saw a skinny shaven-headed punk kid, and they didn't figure I'd be a very reliable worker if I was going to be out at all hours doing the band thing. They only hired me because they just really needed that extra pair of hands.

In retrospect I see all of this as having been one of the most fortuitous events of my life. Alan and Harrison are still two of my best friends and have been like additional fathers to me--although maybe big brothers would be more like it.

What I remember most about my time at Harrison's shop is the relationships with the other people. There were between 6 and 9 of us while I worked there ('92-'98), and while not all of the personalities meshed, we did manage to get along reasonably well and to produce some of the finest woodworking I've seen.

Sometimes there was a quasi-monastic aspect to the place, when everyone was at his bench doing handwork and there was no music or machine work. On the other hand, we could act like a bunch of total nitwits at times as well, and I have a slew of funny and extremely fond memories of my time there.

Harrison moved his shop a couple of years ago, and I started mine right around the corner. So I still see everyone there a few times a week. I wish everyone could have some kind of work experience like that, where they're making something tangible with trustworthy, kind people.
When you worked with Harrison, it sounds like you learned a ton. What was it like working with him?
It was a big mix of things. He remains one of my very closest friends, and as my shop is just a few blocks from his, I see him often. As much as anything, he was a kind of second father/big brother to me. Most of what I gained in my time with him was personal, although I don?t mean to down-play the importance of learning my trade.

He?s a weird teacher. He is so much more visual than verbal, so for example, when asked how he carves ball-and-claw feet, he once answered, ?Well, I just take away everything that doesn?t look like a ball or a claw.? All of us who know him well enjoy razzing him about this tendency of his.
In one of your blog posts you mentioned having a Festool TS 75. Do you find it was worth the price? What can you tell those of us that cringe at the price of Festool products, but wonder if they might just be worth it?
The Festool TS 75 would be worth twice its price for what I do. I use it constantly for rough sizing sheet goods before I cut them to their final size on the tablesaw. It's so much easier and safer that way. If I didn't work alone, I'm not sure I'd need it since there would be someone around to help me move full sheets around. As it is, it's an incredibly useful tool. I've used it to crosscut 12/4 maple (in two cuts), to crosscut table leaves, and all sorts of other things.

One of the things I find amazing about the TS 75 is that it cuts bevels so accurately. Somehow they engineered it so that when it tilts over, it still cuts exactly along the guide rail's line. Because of that it can be used to cut long mitered parts quite accurately.

I also have the Festool Domino which I find indispensable in my case work. Once I've bored the holes for the domino I find that my cases go together pretty much like legos. The Domino, however, isn't as precisely engineered as it could be. There's something slightly wonky about guidelines indicating center on the cutter; I haven't quite put my finger on it yet. In any event, I use it all the time and it's a big time saver. I had hoped that it would eliminate the need for a mortiser, and so far it has. I think, though, that it would be very hard to do the large mortises necessary for, say a bed without a mortiser.
In general, my philosophy is "Cry once when you buy a tool instead of crying the thousands of times you actually have to use it." This is not an original idea of mine--I read something similar in an online forum somewhere, and I found that it rang true.
You bought an amazing 72" straight edge at an auction, and I know you have an old 12" jointer. What other old "treasures" do you have? Are there any that you can't live without?
There's really only one other treasure, a pattern maker's combination square. We used to consider it the square of reference at Harrison's shop, and for a long time while I was doing work besides cabinetmaking, my friend Reid was in possession of it. He was displeased when I reclaimed it. I suppose it's comparable to a new, top-of-the-line Starrett.

I use my Lie-Nielsen low-angle block plane a lot. It's the only very nice plane I have, and it was well worth the initial investment. I'm considering buying their #4 to replace the #4 Record I've always been lukewarm about.

I wish I had more nice stuff, but that's always a work in progress.
You have worked in a professional woodshop, and in your own "shop" at home. At one time, the home shop was just your back porch with a handful of portable tools. What techniques, if any, carried over from the professional shop to the back porch? And what would you say are the ESSENTIAL tools for the back porch craftsman?
Only the basic ways of thinking about case building transferred to that piece I built on the deck, specifically the marking system I use to keep parts straight. Everything else was improvised. Honestly, that wasn't very enjoyable, and I wasn't very pleased with the results. Plus it was really cold!

If one had no choice but to have a knockdown shop in the back yard, my best advice would be to build a flat reference surface. A solid torsion box does the trick. Fine Woodworking online has articles about how to do it. Without a flat surface, building square cases is nearly impossible.
Did you ever build the incredible gazebo you mocked up, with the fir mantle and built in fireplace? I want one ;)
Heck no!!! Sometimes my wife and I dream big...what can I say? I do want to mock that up in SketchUp now that I'm proficient. We were thinking that if we ever built that it would become our main living room. The best part would be that the cats wouldn't be invited!

In 2006 you described a table you built like this: "The drawer is pulled from the underside, so it appears to just be an apron. I love hidden things like that." What other hidden features have you built? Have you ever hidden something in the architectural moldings you build at work?
I once made a blanket chest for my niece, which has a hidden compartment that houses a key. I kept the lock. I always thought it would be fun to send her on a scavenger hunt later in her life where she?d have to decipher clues. The key?s location would be one of the final clues, and the lock would secure some kind of treasure. Anyhow, that was my intention when I made the chest.

A good friend of mine has a beautiful William and Mary highboy with a hidden map drawer. The crown molding along the front of the piece is actually the drawer face. I love that!
I loved the parquetry you did (or was it inlay?) on the toy chest: you know, the one with the faux finish that looked like jade. I guess that's not a question, but there you have it.
That?s actually a faux finish simulating malachite. A good friend of mine is an expert faux finisher and gilder, and she walked me through that process. It was not difficult although it was fairly involved. One drags a piece of leather through the dark paint to create those swirls. People either love or hate that chest. I admit that it is a bit much.
What is your favorite of all the pieces you've built?

That?d probably be the serpentine top Federal Pembroke table.



In 2006 you built 6 cupolas and said "framing the first cupola base took four hours. The subsequent five only took an hour and a half apiece." Is this typical?
I think that the time savings after the first instance of any multiple is just what comes naturally. Making the first element involves a lot of thinking, checking, double-checking, and correcting. Usually the subsequent parts become second nature to crank out. The cupolas were an extreme example. I?d never made anything like those before, so the first one took a lot longer while I figured out what in the heck I was doing.
You finally opened your own shop last year and stopped working for someone else. Can you tell us a bit about what led you to that decision, and how did you get the courage to finally do it?
I had become very bored at the large architectural millwork shop at which I was working in ?06 and ?07. That business was closely tied to the mortgage market, and the big developers who ordered custom goods from the shop were some of the first to take the sub-prime nosedive.

A lot of those big developers work on very flimsy financing, as it turns out. The net effect for me at that shop was that there was literally no work to do. For a variety of reasons too boring to detail here, the company not only remained in business, but it also didn?t lay anyone off or even reduce hours. Many people I worked with considered it a great arrangement, but I can?t imagine anything worse than clocking in at 7:30, standing around all day, then clocking out at 5:00.

At first I started taking work on the side, and when that went well, I finally jumped ship. I suppose?per your question?that a certain amount of courage was involved, but mostly I am motivated by the avoidance of boredom.
After a year in business for yourself, what can you tell us about owning your own shop? What surprised you most about being the proprietor?
The biggest surprise of owning my own business is the intensity of the psychology of pricing. I?ve been surprised when very wealthy clients have balked at what I consider very fair prices. I?ve bitten my nails thinking I?d bid too high on something, not heard from the client for a month, and then gotten the work after all. It drives me crazy, and I think it probably drives my wife crazy hearing about it all the time. I?ve gotten jobs and later learned that my bid was twice that of the next guy, and I?ve lost bids to lower bidders. It doesn?t seem to make any sense.

Hands down, the hardest part of this is the worry over whether or not new work will be coming along.

There have been many other lessons along the way, most of which boil down to the importance of sitting down and rationally considering problems before taking action. Doing so has been especially helpful in deciding which equipment purchases to make. I?d love to call Lee Valley and tell them to send me one of everything, but obviously if I did that the only business I?d be able to operate is a giant yard sale!
Were there things you should have thought about and didn't?
Not really. But only because I?ve been thinking about doing this for so long! It?s not that there haven?t been challenges, it?s just that I had already had the opportunity to think through the big issues.
You're building your dream shop (I think). What have you done right? What have you done (if anything) that you would have avoided?
I rent a 1,200 sq. ft. space which is about right for a one-man shop, so that was a good decision. I shopped around until I found a good combination of low rent and good location. I only buy tools and machines as I need them for projects, and I do my best to build equipment costs into bids. I have bought a mix of top-of-the-line new equipment (Laguna, Festool) and solid old equipment (a jointer from 1910, a late 80?s Delta table saw). I haven?t sprung for central dust collection yet which has its upside (saved money) and downside (lots of dust)!

So far, so good. There?s nothing I?ve done that feels like a big mistake just yet. Give me some time, and we?ll see what I can goof up!
You just landed a contract for the Virginia state capitol. Can you tell us about what you're doing for them, and how you plan to approach it?
Over the past five years or so, our state capitol has undergone an amazing renovation and expansion. In the new area, which is underground, there are two gallery spaces, each roughly 1,600 square feet. There was a bit of a rush to finish the construction for the big Jamestown 400 year celebration and the visit of Queen Elizabeth.

During that rush, there was little time for curatorial decision making in the gallery spaces. Basically, the decision makers in charge are getting to that now, and I?ve designed?and will soon start fabricating?the museum case pieces which will begin to unify the aesthetic of the galleries. They?re simple, veneered cases with acrylic vitrines and will house art objects and architectural models. There is also one massive piece (roughly 8? wide and 12? tall) that will display four flags on flagpoles.

Once I?ve made final drawings in SketchUp, I?ll cut pieces to rough size, edgeband the top edges, veneer the backs with poplar, veneer the fronts with anigre, miter the outside edges, and assemble the cases with band clamps and glue.

Truncated pyramids will sit inside the cases, and vitrines will fit precisely between the inside case edges and the outside edges of the pyramids. Some cases (like the one displaying a large marble bust) will require additional structure inside to accommodate the objects. That?s the basic idea.
In one blog post, you suggested that degree programs for furniture making are impractical at best, and possibly damaging to the graduates (I'm reading a lot into your comment, I know). Assuming I read your meaning correctly, what would you say to graduates of these programs that might help them once they get into the working world?
I'm not sure I've been completely fair about this, but here is the fundamental problem I?ve noticed: Many of these programs teach people how to do top-notch work, but at a snail?s pace. I remember a job applicant who had just finished at North Bennett coming to Harrison?s shop. He showed us a photograph of a gorgeous Federal demilune table with all manner of amazing veneers and stringing. So far, so good. But when Harrison asked him how long it took him to make it, he replied, ?Six months.? At $50/hour, six months of shop time is in the $50,000 range, which nobody gets for an occasional table.

In my view, places like North Bennett would be optimal for independently wealthy people or retirees who want to become highly-skilled amateur woodworkers. I?m not sure it?s the place to go if the goal is starting one?s own woodworking business. Once again, I?m not sure this is entirely fair, and I would hope that the people at North Bennett would be prepared to answer this line of questioning candidly.

Sometimes people who go through fine woodworking programs wind up with a smug attitude about the superiority of their craftsmanship. I?ve seen this several times. Here in Richmond we have a highly ranked art school at VCU. I took a woodworking class in the Crafts Department, and the TAs there were just insufferable! I quickly found that I knew more about actually making furniture after my few months working for Harrison than they seemed to have accumulated up to that point in their lives. I sincerely doubt that any of those guys have successfully run their own shops. Successfully running a shop involves much more than meticulous craftsmanship.

I did work with two graduates of a highly regarded woodworking program at Rockingham Community College in North Carolina. Those guys came out of that program knowing how to work in real-world situations, and their level of craftsmanship was very high.

All of that having been said, if I had to advise graduates of woodworking programs as to how to proceed, I?d say "find a successful high-end furniture maker wherever you live or want to live, and if you have a halfway decent feeling about him or her personally, beg for an apprenticeship." If the answer is ?no?, offer to work for minimum wage. If the answer is still ?no?, offer to cover the workmen?s comp costs he encounters upon hiring you.

Here?s the thing, though: This is what I would advise someone to do BEFORE going to a fancy and expensive woodworking program!
_____________________________________________________________

I hope this will be the first in a long series of interviews and shop tours. If you, or someone you know, would be willing to grant an interview or photographic shop tour, please let me know through the comments feature of this entry.

All photographs in this interview copyright and courtesy of Tim McCready and Bankston & Bailey LLC.

About Gebyok Center

09/09/2008, 06:08 | Antique Knockdown Carved Wood House
The Traditional House of Kudus is a traditional house of ancient culture that made from 95 percent high quality teak wood (tektona grandis). Presently, the sum in its origin area, Kudus, has become very slight compare with its glorious time in the 18th century. The Traditional Wooden House of Kudus with its parts, which full with carved, is continuously chased by collectors from local and foreign that generate one by one of the traditional house relocate from its origin location where its belong, Kudus.

If it is seen from its physical condition, actually there were three categories of the traditional house in Kudus area. First was regular traditional house, second was carved traditional house and third was completely carved traditional house, known as Traditional House of Kudus.The first category appeared without carved. Its present predicted start from around year 1500th and the amount reach hundreds. Second category appeared almost at the same time but the owners had given a bit of carved in several places such as in pillars or doors. For the third category, the owners intentionally gave a full carved in all over the places. The quality of the carved was even until the highest point to reach the three dimensions level.

For note, the original traditional house of Kudus used to only located or exist in Kudus Kulon (West Kudus) area around Menara (Tower) of Kudus, a unique building remained by Sunan Kudus spreader of Islam in Java at the Wali Sanga (Nine Wali) era. The fact could be researched from its history. While, the regular traditional house could exist in the area around 10 - 25 km from Menara of Kudus. The difference between wooden carved and noncarved including more or less of the carved of the traditional house was because of the differences in the financial matter and the social status of the owners at that time.

As the time by, the original traditional house of Kudus is slightly disappear or relocate from its origin location, as they are many people who intend to acquire the uniqueness. Beside that, factors like the age of the traditional house, financial condition of the present owners and alteration in the social culture that different with the past condition, accelerate disappearing possibility of the original traditional house of Kudus. Furthermore, what it makes more concern is the possibility of vanished of the art to build the traditional house from Kudus itself as the place of origin.

Rise awareness of the vanishing of the traditional house of Kudus with its finest art, initiate an effort to maintain the existency of the unvaluable arts into an attempt to keep the art and the culture exist.

A long effort has been establishing for more than 30 years, started at around 1972 by Mr. H. Mustofa to collect, trainee and develop woodcarvers, workers and carpenters to specialize mastering the art of carving, how to maintain, structuring and setting the traditional house of Kudus with its parts, since traditional house of Kudus has speciality can be released and assembled back (knock down system) that absolutely need a particular expertise.

The effort was started from served the collectors who need his service in released and assembled back the original traditional house of Kudus that bought by them from the recent owners. Almost 60 % from the whole amount of traditional house of Kudus (totally the original sum is almost 100 houses) was handle by him. While in the process, it always found that minimum 30 % from the house clearances was damaged because of the hundred years occasion. It maked effort and obligatory to rebuild the damage parts to became complete as the former condition when it assembled back.

Using teaks wood that came from clearances of the old teak house of the wood reguler traditional house in the area surrounding district area such as Pati, Jepara, Demak, etc, especially because the owners usually want to modernize their house, component of the damage parts of the traditional house of Kudus were reconstruct together with its carved process to acquire the former condition. These process dawn the expertise in maintenance, construct, carving ability, knowing the carving style and motifs also technic in release and assemble the house, hence develop the ability to reconstruct the parts or even the whole parts of the traditional house of Kudus similar with the original one.

It recorded that 18 (eighteen) traditional houses of Kudus from the reproduction process were obtained from the long efforts. Eleven (11) were form as the standard of the traditional house of Kudus, while the rest were with the variation as requested by the buyers. The location spread in Jakarta, Bogor, Semarang and Surabaya.

Beside that, it cannot be counted parts of traditional house of Kudus like gedongan, gebyok and gapura have been made into many kind of size and variation to fulfill the passion of the antique collectors. Also there were many process of released and assembled of joglo, one part of traditional house that can and used for another functions like to decorate house yard, to construct pendopo, use to make garage, as a gazebo near the pool, etc. It counted also five (5) particular pendopo of Kudus was made in the process.

Gebyok Center is a name that lately chosen by son of Mr. H. Mustofa, Mr. H. Akhmad Zamroni SE, who continuing the endeavor now. The name was picked up from part of traditional house of Kudus called gebyok that many collectors also demand it because of its unique form and flexibility. Gebyok can be functioned as partition and the room decoration in where it placed. Aim to pick the name is for easier calling and remembering along as the form of the above long effort, with the commitment to dedicate the finest products of the traditional house of Kudus to the public.

Beside the effort to keep existing the art and the culture, Gebyok Center which center in Kudus (see in location map), also has environmental friendly commitment as it has explained above that all the products are produced from the high quality old teak wood from ex-release of the old teak wood traditional houses where the age until reach hundreds of year and are not from the teak forest in the recent era. These are the additional value for the Gebyok Center products since it made from the proven and tested used old teak.

History Traditional Kudus House

09/09/2008, 06:07 | Antique Knockdown Carved Wood House

Kudus is a city in the Central Java, Indonesia, located among Jepara, Demak, Pati, and Purwodadi districts and in the route of Semarang the capital city of Central Java to Surabaya (please see location map). Based on story, Kudus name was from Al-Quds, which mean holy.

Click image to enlarge

The history of Kudus cannot be separate from the name of Sunan Kudus as the founder and one of the Wali sanga (nine Wali) spreader of Islam in Java at that moment. As his inheritance, Kudus has a famous artefact called Menara of Kudus which form like a temple, placed in one complex with mosque of Menara Kudus that build by Sunan Kudus around 1685 M.

Except famous as a Wali city, since in Kudus area there is wellknown also Sunan Muria, Kudus also known for a long time as a kretek city (city of clove cigarette) as there are many entrepreneurs in the cigarette field. Beside that, Kudus can also called as city of industry because of the long development of industry in the area such as industries in cigarettes, papers, printings, handycrafts, embroideries, foods, etc.

Kali Gelis (Gelis river) which lying in the midlle of the city separates Kudus into two areas, one is Kudus Kulon (west Kudus), the other is Kudus Wetan (east Kudus). Long time ago, according to history, citizen of Kudus Kulon area were entrepreneurs, traders, farmers and moslem theologians, while occupant of the Kudus Wetan area were government officers, intellectuals, teachers, nobles and noble relatives.

Within the growth and development of Kudus, physically Kudus Kulon area, where the majority of the citizens were entrepreneurs and traders, were a steph forward in wealthy compare with the other area Kudus Wetan. With their financial increasing, they build the traditional wooden houses of Kudus full with carved that make it different with the previous traditional houses. That is why, the amazing traditional house, which lately called as the traditional house of Kudus used to only placed in the Kudus Kulon area. At the beginning, the traditional house of Kudus only belong to the Islamic Chinese traders, but furthermore were copied and developed by the native wealthy traders.

The traditional house of Kudus that mostly build before year 1810 M, ever reach the glorious time and become a symbol of prosperity for the owners. The Kudus Kulon area environment was formed with the particular existency of the traditional house of Kudus.

The developing history of Kudus has many influences from foreign cultures like Hindu, Chinese, Persia (Islam) and Europe, which also influence the architectural field in made the traditional house in Kudus. From the research, it can be concluded that there are several motifs colouring the carving style of the traditional house. One is Chinese motif, which form as the dragon carved, Persia or Islam motif that form as jasmine flowers or the particular motif of Kudus that form as lotus flower and colonial motif that form as ropes, crown, and animals. All motifs have correlation with the incoming cultures to Kudus.

The carving art of Kudus dominate by lotus flower as the meaning of Hindu religion. Sunan Kudus introduced a carving dominated by jasmine flowers that described united one to another. The meaning of jasmine was to describe that Islam religion at that time was a small community but it like jasmine, even small, could give fragrance to the sorrounding area. Jasmine made united in one to another to describe that everybody in neighborhood were live in peace even there were differences in the religion.

Within development in making the traditional house of Kudus, influence of the elements of cultures were very viscous gave the meaning of form and function of every part, hence could be separate as follows:

1. Traditional house as the tools to spread religion (dakwah) *)

In the daily life, Kudus citizen are majority obedient muslem. Life of religious service is the social relations that have formed in the many aspects, such as in the house to live which full with the describing of the rukun Islam (Islamic obligation).

In the room inside, there is a place or room called gedongan which formed as mihrab, a place where imam (leader of praying) lead the pray that connected with the symbolic meaning as a holy place and sacral. Gedongan also has significance meaning used as the place of heirloom treasury and the wealth of the owners. Gedongan used also as the main honorables bedroom and at the particular time used as special bedroom for the wedding couple of the childrens of the owners.

Also in the room inside there are four main pillars, which called saka guru that desribe four essence of ideal life. At the top of the fourth pillars, putted tumpang sari where the roof was lying on. The sum of tumpang sari are always odd and always have a meaning, sum of five describe the amount of praying five times a day. The sum of three describe life in soul world, transitory (this world) and the world hereafter.

Front room that called Jaga Satru is provided for parish and separates into two part, left side for women jamaah (followers of imam) and right side for men jamaah (followers). Still in the Jaga Satru room at the incoming front door, there is one wood pillar in the midlle of the room which called balance pillar or soko geder, which has meaning except as the symbol of ownership of the house, it also has a symbol for reminding the resident about the One God, the only One who have to be homaged.

House as the tools to spread religion is represent through Islamic value that formed in the carved style at the partition between front room and inside room called gebyok. The strengthen element of gebyok are two stalk pillars where at its top made a carved that formed as palm of the hand of muslem when doing praying at the position of takbiratulihram (when start to pray) that always at the same time say the words Allahu Akbar which mean Allah The Mighty.

Carving in the gebyok, even it is accumulation from many culture influences, but the visualitation adopted from Arabic calligraphy with Al Quran and Hadist theme. There are many other dakwah messages that formed in the building decoration and it always about aspects of way of life and life attitude of human in do their obligation in the earth for their salvage in heaven.

2. Traditional house as a masterpiece art*)
Traditional house of Kudus if notice deeply is more and more fabulous since its uniqueness and attractiveness in exterior and interior which full with ornamen that made by highest skill woodcarving artist. Foundation of the existancy of the traditional house of Kudus was full with taste and creation that fashioned in the beautiful forms without broken any religion values. Through the activity of art, there is possibility of adding the atmosphere of the deepest metaphysic reality.

Traditional house of Kudus, if seen from Bernard Rudofsky theory, is include in the communal architect that priorities in the art element which done continuosly and spontaneously balanced by whole community with the same tradition from time to time following the ritual habit inside the communal. Art is not just copy and physical implementation of the external form, it also as the spiritual elements that achieve esthetic form. The creation becomes what it called architectural without architect.

The construction of the wooden house made completely knock down that make it easir to release and assemble hence there is possibility also to make part by part of the ornamen fully detail and accurate. The decoration was inspired by the success of temple relief and the development process was instructed by Chinese woodcarver from Sun Ging area. The owners were the wealthy entrepreneurs and traders. The carved decoration were build on the whole component intentionally without gave any empty space left and the results was very optimum, full of meaning, symbolic and the style were correlation among Java, Gujarat, Persia, China and colonial (Europe) style.

Wali Songo influence in the formed of decoration was very dominant even in Islam religion there is a forbidden in the formed of living thing, but they gave the chance of a huge tolerate formed as acculturation and assimilation on the evolutif way thus create a wonderful figurative consequence of imagination from the living thing forms. Art appreciation from the Wali Songo that full with tolerate also accomplished by khalifah in the Arab since Abbasiyah era. Palace of Harun Al Rasyid in Baghdad, palace of Al Mutasin in Samara, Cordoba mosque in Spain, also decorated by fresco formed lion, eagle, horses, and the other creatures. Drawing arts applicated in carpets, ceramics, wall and doors achieved the highest level to become the world admire.

Art ornamentation looks unite with the main building, since the creators were very concern with details, function, structure, ritual, symbol and esthetic that decoratively increase the attractiveness for whoever want to see it. The particular local habitual in the way of life through the architectural behaviour is the description of personification of the Kudus traditional house that make it different in form and style with the other joglo building in Java commonly, except in the form of the roof and soko guru as the support of the tumpang sari.

3. Traditional house as the Class symbol *)

The beautiful traditional houses of Kudus have average age for more than 100 (hundred) through 200 (two hundred). Due to the age of the building, if someone wants to analyze it, they have to use the examination within that era.

According to Prof. Berger, the structure of the Java community at the 19th and 20th century can be divided into several class such as; nobles, government officers, traders and farmers. Colonial politics at that time placed politic emancipation that have aim to liberate individual from old social band which consider shackles the freedom and law enforcement that hold mostly in the feodalism band. Development of individual in the community was appointed to the forming of personality, spirit effort in order to developing the prosperity soon.
In the other words, Kudus citizen that categories as pesisiran (near the beaches) citizen, their wealthy level mostly higher compare with the nobles and the officers at that moment. But in the daily life they did not get any self-respect and honor by the community. They way of living as a trader was qualified as second class and dishonor, hence as the compensation citizen of Kudus Kulon, that the majority were traders, formed the appearance of their house very glorious with the expectation that their too have the rights to get honor same with the nobles. The level of their house made in high five stairs to suit with the social strata like what it done by noble community. Guess from the farmers were accepted in the front room, for the officers community accept in the midlle room while for Bupati (distric chief) and Netherlands people were accepted in gedongan room. Surrounding the house was made high wall same as the form of palace.

Traditional houses that at the beginning owned by traders of Chinese moslem were copied and developed with the Javanese and Islamic values. All over the house were full of carved with ornament from many styles like in the palace of kings in Java, done by high skilled woodcarvers with very fascinating result. Accordingly, it worth to gets the confession of honor like government officers and nobles. For them, house were a symbol of status or stage that worth to get honor and equality.

(Source :* J Pamudji Suptandar, Great Lecture of Rupa art and Design Faculty of Trisakti University/Adopted in English by Deva's father)

The fascinating wooden carved at the traditional house of Kudus must be come from the very skilled woodcarvers. Then, from where the woodcarvers came from?

The carving style of the wooden traditional house of Kudus was quite distinct from the other famous carving centre in Java, Jepara. Historically, Kudus was a carving centre long before it developed as a skill in Jepara. Carving was introduced to Kudus when an emigrant from the famous carving city of Yunan - China, The Ling Sing, arrived in the 15th century. He came to Kudus not only to spread Islamic teachings but also to devote his skills to the art of woodcarving, and his style, Sung Ging, was famous for its smooth and wonderful woodcarving masterpieces.

The Ling Sing was wellknown as mubaligh (spreader of Islam) called Kiai telingsing. The name of Kiai Telingsing until now use as a name of a street in Kudus city. There is a kampong or village surrounding the street called Sunggingan that predicted came from the Sun Ging name. The area, at the past, was belief as the resident of the woodcarvers and carpenters from the devotion of Kiai Telingsing skills.

From the 16th to the 18th century, woodcarvers in Kudus received many orders to construct wooden houses. The main material - highest quality teak - was supplied from Blora's, Tuban's and Bojonegoro's forest. From the 19th century, however, high quality teak became scarcer and scarcer and this, in turn, discouraged the woodcarvers of Kudus to develop their skills.

The carving skills also belong to Jepara's people and has been very famous until now. There is an opinion, which said that wooden carved art in Kudus also done by woodcarvers from Jepara, eventhough in the reality it different in the carving models, especially in the mission and filosophy.

According the history, Mantingan mosque in Jepara has wall that made from carved white stone with the flower motifs that was masterwork of a Chinese called Tji Wie Gwan who brought by Raden toyib to Jepara after come back from his Islamic study in Campa for five years. Raden Toyib then married with Ratu (queen) Kalinyamat, the very famous Jepara's queen at that time.

For his achievement in build Mantingan mosque at the year of 1559, Queen Kalinyamat and her husband gave a new name for Tji Wie Gwan to become Sungging Badar Duwung, Sungging means carving expert, Badar same with stone and Duwung means tatah (tool for carv).

This Sungging Badar Duwung who then recognized as the root source of the Jepara's carving art which consecutively knowing in all over Indonesia and the world. According to history, he was too takes a part in the erection of mosque in Loram (a name of area in Kudus) and mosque of Menara Kudus.

Sungging Badar Duwung then devoted his skill to the surrounding community in Jepara as well as in Kudus and presented high skilled carvers that from time to time growth in numbers. This skill direct and indirect was useful in the process of developing the traditional house of Kudus.

The certainty of mentioned things were still need to be investigated furthermore. But for sure, the traditional house of Kudus has build and become one of the Kudus markers with its fabulous woodcarving.

Antique Traditional Kudus House

09/09/2008, 06:06 | Antique Knockdown Carved Wood House
The traditional house of Kudus is one of the traditional houses that formed as the human culture evolution that continuously occuring process acculturation and as the results of developing creation of the supporting community.

The outcome is a maginificent architectural living house, attractive, filled with meaning and socio cultural values that did not occur in the other places in Indonesia .

The architect mostly achieves the ideal process of culture combination and success to represent a unique colour of ur main pillars (as part of Joglo) and Soko Geder (one pillar). On the top of soko guru there are put tumpang songo (nine support) (it musn't be nine, it could be only three support (tumpang telu (tiga)) which depend on the capability of the owners), as the support of roof construction.

The roof construction of traditional house of Kudus shows the level of wealthy of the owner since cost to make the roof is the highest cost compare with any other parts of the house. The expensive cost was because of the motifs perfection and the carved style also the difficulty on the process to construct it.

The Pencu style roof (the towering roof) used to be made of Rumbia (a particular kind of palm leaves), but now more likely to be made of tiles. Kudus tiles often have special plant motifs, and there are the so-called genteng gajah (with elephant ornamentation) on the wuwungan (the topmost row of tiles), and the genteng raja (king tiles) which are beautifully decorated.

The design interior of the traditional house of Kudus looks simple and divided into Jogo Satru room as a guess room, which in the standard traditional house of Kudus the cover area is around 3 x 10 msq. In this room, the floor is lower around 1 m from the main room (inside room) and is a part of the fourth step or floor.

Then, inside room (jogan lebet) is a fifth step with area around 7 x 10 msq. A chair uses as the connection between the two rooms because of its level differences.and as partition between the two rooms used Gebyok.

Inside the inside room (jogan lebet), there are several rooms such as living room located below the joglo, then bedrooms and gedongan as the place to keep the heilroom and wealthy. Gedongan placed between inside room and pawon (kitchen) that located in the left or right of the house.

This pawon except use for cooking and dinner room, also use for the family activity, such as made of convection products and other home industries. In front of the pawon, precisely in the edge part of the yard placed well complete with the bathroom.

There are several types of doors in the traditional house of Kudus, there is one door, two door and sliding door. One door is usually for the kitchen, two doors in gebyok and the sliding door is in the front.


One thing that necessary to be noted is that traditional house of Kudus always build face to the south that full with the philosophy meaning and based on the natural rule of rational calculation.

Antique Pendopo Kudus

09/09/2008, 06:04 | Antique Knockdown Carved Wood House
A complete Java traditional house will have a pendopo in the front yard. Pendopo is an open large house or hall without any wall or door that usually placed in the front of the main building.

The opening building of pendopo reflected characters like wideopen, friendly and generously character, which always welcome to the guess everytime.


Pendopo has four directions of carved pillars (soko guru) with 12 (twelve) second pillars (soko penanggap) on the right and left side and 20 (twenty) third pillars (soko penitih) on its sorrounding.


Therefore, even the building looks not so high, but give the impression of "momot" which means capable to path everything, because of its wide roof also there is nothing inside the building hence represent the basic of opening.


It match with the function of pendopo that always located in front yard as a place to held official meeting, art show, or traditional ceremony, also to accept honourable guess and official guess in the huge amount.


It made pendopo fabulous and great. Beside that, pendopo can be used as a place to give courses of karawitan and dance.

Antique Pergola (Joglo)

09/09/2008, 06:01 | Antique Knockdown Carved Wood House
Joglo is a skeleton of the main building of the traditional house of Kudus.





Joglo is constructed with Soko Guru that formed as four main pillars and its nine stacks (pengeret tumpang songo) or five stacks (tumpang lima) or three stacks (tumpang telu) on the top.




The function of joglo structure except as the main support of the house, also use as support to where the roof lying on and in order to get the Pencu style roof (the towering roof)




Recently, joglo can be applicated as :

* Decorating of the house yard
* Support of the roof to get Pencu style.
* Placed in the edge of the pools as a relaxing place
* Placed in the house yard or garden
* Placed in the backyard or terrace at the back house
* Garage or as a roof protection of a car
* Soko Guru or support of pendopo

Teak Antique Gazebo Kudus

09/09/2008, 06:00 | Antique Knockdown Carved Wood House

Recently, Gazebo can be applicated as :

  • Decorating of the house yard
  • Placed in the edge of the pools as a relaxing place
  • Placed in the house yard or garden
  • Placed in the backyard or terrace at the back house









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09/09/2008, 05:50 | Antique Knockdown Carved Wood House
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????/ box making

09/09/2008, 02:55 | Masashi's woodworking diary

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The next project after the picture frame is a box making.
There are two purposes for this project.
Mitre joint; to cut the boards at 45 degree to assemble.
To predict how the material moves and to know how to minimize the trouble caused by the movement.

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So I brought lots of boxes from home.
Some tiered lunch boxes are badly warped.
It is more difficult than you expect to make a box from wood.




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Everyone started making after the lecture. It took two weeks for them to finish.
The most difficult part was to fit the lid perfectly to the body, but they did well.
After five months of practise at the college you can make a box.
It is quite a progress.

Now we're Rolling - calling all retailers and writers

09/09/2008, 02:05 | UnpluggedShop.com

My account is now active at www.adroll.com. You can now buy space through them on my site or among the groups of sites I participate in at AdRoll including "Traditional Woodworking" and Design/DIY/Crafty sites.  read more »

AdRoll.com For hand tool buyers, sellers, and readers.

09/08/2008, 04:03 | UnpluggedShop.com

I just signed up with www.adroll.com. I had been looking for a service like this and even pondered (very briefly) starting one for the community, so I was happy to come across it.

It offers a unique opportunity for those of you who are making and selling things at home or in a small shop as well as those like Joel with larger businesses to market those items within the hand tool woodworking community at reasonable rates.

As it stands now, we have several hundred websites in the hand/traditional tool community, many of which are serving ads that are too generic to be useful. For instance, there was recently a Google Adsense ad on this site for a CNC machine. I think you can see the problem.  read more »

My Ancient Thor Sabre Saw

09/07/2008, 15:50 | A Woodworking Odyssey
I have two Sabre Saws: a contemporary Craftsman and an ancient Thor. Until this week I had never used the Thor, but having used it once, I find I like it better.

The motor is bigger and smoother running.

The base is wider and actually set at 90 degrees.

There is a side handle that allows the use of two hands.

The cut angle can be adjusted up to 40 degrees from 90.

And it is just plain cool in a very retro way.
_____________________________________

Related but somewhat off topic: I searched for commentary on Thor tools this morning. There doesn't seem to be much out there, but I did discover that the tool manufacturer played a role in changing the way publishing works. The Supreme court ruled against Thor Power Tool in a case brought by the IRS, and inventory accounting was changed forever.

If you're interested in knowing more, there's
a good article about how and why at the Science Fiction and Fantasy Writers of America Web site.

Internet Explorer not the best and no longer dominant

09/06/2008, 20:02 | UnpluggedShop.com

I took a look at my web stats today for this site. The results are quite encouraging in that, for the last month, Internet Explorer accounted for just under 50% of all visits to my site.

For the uninitiated, that is big news to a web developer because IE is, well, awful to develop for. Basically, we have to develop for all of the standards compliant and up to date browsers and then figure out how to work around IE's brokenness.

Of course, IE7 is a significant improvement over the long neglected and horribly outdated IE6, but not nearly as good as just about every other major browser including Firefox, Safari, Opera, Konqueror, Epiphany, and now, Google's Chrome.

Anyway, to all of you who have seen the light, thanks. You just made my day.

To the 10% of you still using Internet Explorer 6, please do your part to make the world a better place. Upgrade your browser.

Get Firefox

Don't like Firefox?  read more »

Replacing a Rotting Stair Riser

09/06/2008, 03:59 | A Woodworking Odyssey
The top riser of the back porch is rotting and needs replacing. Tonight I started that process by fitting the replacement riser.

Supplies needed:
6' length of 2x8 Pine
Shims
Drafting compass
Saber Saw or Coping Saw
Pencil
I discovered the hard way that even though Home Depot and Lowe's carry risers that are 48" long, your riser might require something longer. So, after two trips for lumber I was ready to start fitting using the 6-foot length of 2x6 pine I'd procured. I suspect that someday I will wish I had purchased poplar, but pine it will be.

The riser height was not exactly equal to the space (room for movement), so I had to shim it up into place to get a marking. Veritas has a fancy gadget, called a transfer scribe, for marking odd shaped ends, but I just used my standard compass. I set the compass to a width greater than the deepest section of the step against the house and simply dragged the tightener against the house while the pencil scribed the board.

I then cut the shape using a saber saw. I returned to the back porch and inserted the riser to see how well I had done.

The fit was good enough, so I went to the other end of the board and marked it directly from the porch. That measurement was not the correct length, because the end is capped by another board. So, with the direct scribed line, I knew I had to subtract the width of that other board. I Using the compass again, I set the compass arms to exactly the with of the end board, then used this setting to shift the mark to where my cut needed to go on my riser. I took it back to the basement and cut it square at the mark.

After tonight's work, the riser is ready to prime for painting, which I can do in the basement this weekend (even if it does rain outside, with the arrival of Tropical Storm Hannah). If all goes well I will be as happy with the fit of the new riser as I was with the old one (installed by a professional carpenter). So far, so good. Here's the before and after shots:

Thoughts on Mitered Corners

09/05/2008, 03:18 | A Woodworking Odyssey
I've been thinking about ways to join wood at 90 degree angles. This is in part because I'm starting to think about making storm windows for the basement, and in part because there are picture frames in my near future. So I spent part of this week contemplating joints that have a miter on the show face.

Of course, the simplest way to do this is with a straight miter:

The matched angles of a miter provide some resistance to separation, but the primary benefit lies in the concealment of all the end grain. This is aesthetically pleasing, and can be advantageous in joints that need to endure weather, but nothing can change the fact that end grain to end grain provides a weak glue joint. So even with modern glues I always nail through with wire brads when making a frame.

Another way to strengthen the joint is to add some long grain to long grain contact. We can do this with a mitered half lap:

This has the added advantage of having more edge contact between the boards. You can also put a blind peg in from the back to keep these mated pieces snug. This does reveal some end grain on one side, but provides a much stronger joint. Although this joint looks simple enough, it can be hard to wrap your mind around the geometry: notice that one piece requires two cuts, but the other requires three. When I was drawing this, I kept trying to "cut" the wrong part of the the mating board, so before making any cuts I double check my layout.

You can take the long grain to long grain theme to another level with a mitered bridle joint. This joint starts to get complex.

Even with the increased complexity in the joint, this one is somewhat easier to understand in layout: each piece has one angled joint and one square joint, where the half lap has a more asymmetric structure, with one angled joint on on piece and both an angle and a square on the other.

While I was thinking on variants, I came up with the idea of adding a mechanical joint to the glue joint. I've never seen this done, but it must have been, and it seems that adding a single dovetail on each joint could be elegant and effective:

Properly done, this would be a great way to brag.

Another way to use a mechanical joint is to key the joint: I didn't have time to draw this one, but I hope to add it in the next few days...

Looking for a new owner

09/04/2008, 21:40 | UnpluggedShop.com

These last nine months or so of running unpluggedshop.com have been interesting and profitable to me personally. I have enjoyed doing this site, and believe it fills a needed niche. I am not thinking about closing it, but I don't have the time or incentive to take it to the next level.

You see, I am having a lot of trouble keeping up with my "real" job, and would also like to spend more time woodworking and less time writing about it.

My point is that I would be willing to work through a transition, and help someone (whether a person, business, or organization) take unpluggedshop.com who could express a vision for the site that I like. I might even stick around after the transition if the new owner so desired.

Basically, I am looking for someone who is technically literate or willing to pay for quality development services (sorry, I am not for hire), and who will use the site to promote hand tool woodworking.  read more »

Showtime....

09/04/2008, 09:44 | Philsville

Hi Folks
Time for another woodworking show - Yandles in Martock, Somerset.
I do enjoy Yandles, a twice yearly event. It is held in a working sawmill and has a wonderful atmosphere - huge woodworking machines lurking everywhere, stack after stack of planks air drying in the fields and the smell of tannins in the air. It's not the biggest show but definitely the friendliest.
I'll be there Friday and Saturday - do pop by my bench and say hello!

Back in the workshop I've been busy with the Rosewood agai