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Safety Week
05/08/2008, 20:03 | Musings From My Shop
It?s safety week at Popular Woodworking. Reading their blog this week took me back to my start in woodworking.
When my wife and I bought our house, we decided that we wanted a tile-top kitchen table. I opted to try making the table after we failed to find what we had in mind. I enjoyed that experience so much that I thought I?d get more involved in woodworking.
I started slowly. No multi-thousand-dollar trips to the woodworking stores, I got some handheld tools and went about reading everything I could find. Before long it became clear that a table saw would be a useful tool. I shopped around for a used contractor?s saw and found a Delta at a reasonable price (though I had to drive to Pittsburgh to get it). ?Now,? I thought, ?I?m a real woodworker.?
I got the saw setup in short order. While I had read about table saw use, I don?t believe that I had ever before used one. I set the rip fence, fired it up and began pushing a piece of oak through. After a couple of seconds the oak was on the other side of the room, striking the water heater with a very loud noise. Unhurt but a little shaken, I shut off the saw and went upstairs. My first (and only experience with kickback).
I don?t remember what I thought about -- if I considered selling the saw and taking up golf -- but after a while I ventured back down to the shop. The water heater sported a nice new dent, a convenient reminder that I could have been sporting a nice new dent. Luckily something made me decide to give it another try, to climb back on the horse.
Woodworking has been an important part of my life since. An inauspicious start notwithstanding. It?s good to think about such things once in a while, to remind ourselves that our hobby (or profession) involves inherent risks. Fortunately, the risks are balanced by great rewards.
Two peas in a pod (Wooden Wedding Ring Set)
00/00/0000, 00:00 | Wood Rings by Simply Wood Rings

"Two peas in a pod"

For that couple that have that unique bond of having so much in common. I have made this set "Two peas in a pod".
The Box is made of White Oak wood and Red Oak wood.
The rings shown are single wood Walnut (men's) and Mahogany (women's)
Click Here To See The Listing.
Teak Wood Ring
00/00/0000, 00:00 | Wood Rings by Simply Wood Rings
The Teak is incorruptible. It hold its own against all that life throws at it.
See more here Teak Wood Ring
Now get FREE GROUND SHIPPING on most orders over $100*
11/15/2008, 15:11 | Highland Woodworking BlogDear Woodworker,
In these tough economic times, we at Highland Woodworking would like to do our part to make shopping with us more economical and convenient for our customers. Currently we are providing FREE GROUND SHIPPING on most orders over $100* delivered within the 48 contiguous United States.
As always, with our product offering and staff expertise, our goal is to guide you in making sure that your tool and supply purchases from us meet your expectations and support the success of all your woodworking endeavors.
As Highland Woodworking enters its fourth decade of serving woodworkers across the country, our aim is to provide you with the same personalized service and support as we have been doing since we first entered the woodworking tool business back in 1978.
Chris Bagby, co-founder and CEO
Sharon Bagby, co-founder and CFO
*FREE GROUND SHIPPING TERMS: Merchandise total must be greater than $100 prior to the addition of any shipping charges for free shipping offer to apply. Free shipping offer excludes items listed in our catalog or on our website with flat rate shipping adders, freight collect shipments, expedited shipments, and special order items. Actual shipping and handling costs are charged for shipments outside the 48 contiguous United States. For orders under $100, please refer to our standard shipping rate table.
Highlights from AWFS, Part 1
00/00/0000, 00:00 | WoodworkingONLINE.comWhen they say it’s hot in Vegas, they aren’t kidding. And even though the show floor is air-conditioned, there are some hot new products heating up the arena.
Porter-Cable is set to announce a whole lineup of new tools tomorrow night at a press briefing. I’m going to see if I can sneak in the back door and let you know what I find out.
I got to spend some time at the Rikon Power Tools booth. I met and spoke for a few moments with Erin Riley, president. She said that the company is relatively new (around seven years old) and that Rikon tools have only been around for a little over four years. Steve Mangano, vice president, took some time to show me some of their products. They’ve got some innovative features on their band saws, and I was impressed with their table saw with sliding table. At just under $2,000, I think it’s a bargain with all the features and capabilities. They even have in their product line a couple of radial drill presses. I have an old Rockwell radial drill press that my dad gave me. I think every woodworker should own one. You can read all about their products on the Rikon Power Tools web site.
And Bessey Tools has got a new clamp that’s got my attention. It was originally introduced a few years ago but went away for a redesign and was re-introduced a few months ago. Look for the new DuoKlamp at your Bessey retailer. The product is so new, I couldn’t find it on their web site, but be on the lookout for it.
A chat with John McInerney, VP Sales/Marketing at Amana Tool was worth the time. He say’s they’re redirecting some of their sales efforts to broaden the product line for the home woodworker. Some products that are more used in a production shop have just as much appeal to a hobbyist woodworker. For example, a number of their router bits will be available with replaceable carbide inserts. This has a lot of advantages, according to John. For one, they can use a harder, finer grade of carbide since it wouldn’t be subjected to the heat of brazing it to a steel body. That means a sharper, longer-lasting edge — two other advantages for woodworkers. The initial investment might be a little more, but the costs of replacing the inserts will be considerably less than the cost of a new, traditional-style bit.
Well, I’m off now to see what’s up with the Kreg Tool Company.
Stay tuned for further developments.
Advice on making wooden planes
00/00/0000, 00:00 | UnpluggedShop.comI am a bit cheap. I appreciate quality tools. I also happen to live in a warm sub-tropical Caribbean climate. I want to make some "woodie" planes.
Basically, I want to make a whole set of planes. I intend to start with something like a Jointer or Fore plane and then do a smoothing plane and perhaps a scraper as well as a router. Sometime, I also want to make a Jack plane to replace the hopelessly cobbled together metal boat anchor, I mean finely fettled antique hand plane, that I have. read more »
Rosewood friends
00/00/0000, 00:00 | Wooden Rings from Touch Wood RingsSince we both make a living with our hands, we are having a friend weave hemp necklaces for us to put the rings on while we are at work so now we are searching for some nice wood beads to put in the necklace. We would like to thank you, not only for all your time, effort and love that you put into this process, but also for being the beautiful people you are and for providing people with such a fantastic way to symbolize their commitment and love.
Words cannot express how much I have enjoyed this process starting from the moment I found your website and instantly knew I was in the right place. You will always be in our hearts."
Christmas in Erie PA
00/00/0000, 00:00 | Sauer & SteinerThe usual suspects were there - Jim Leamy, Paul Hamler, Patrick Leach, Don Rosebrook and Martin Donnelly to name a few. I also had the pleasure of finally meeting Roy Underhill. He gave a talk on Saturday night. Early in the show he was walking around in the tool display and demo area and I had to do a triple take to make sure it was him - he was not wearing his hat.
Paul Hamler is just finishing up what I believe is his last set of miniature planes - a Sandusky Center wheel plow. There were several different configurations - Ebony with ivory arms, Rosewood with ivory arms and even a few solid ivory versions. It was a little overwhelming trying to keep track of them all - and when Paul sent me this photo a week ago - I missed “it”.

On Saturday morning, Riley walked over to me at my bench and handed me a small bubble wrapped package. He said “Happy Fathers Day dad”. As I unwrapped it - I found myself holding a very small African Blackwood bodied, left-handed Center wheel plow. Riley answered my question even before I had a chance to ask it - “I got it for a buck”.
I knew something was up, and judging from the smiling faces around me - their plan had worked.
The plane is magnificent to say the least, and if it you left out familiar objects to give a sense of scale - it could pass for a full sized plane. Paul, my deepest thanks for this stunning and personal tool.
Here are a few photos of the pair of left-handed center wheel plows.


And a few shots to try to give some sense of scale. The rebate plane is 1/2" wide and 3-3/4" long.


And some detail shots as well.



That little brass thing the skate is sitting on... one of the bronze buttons I insert into an infill cap iron.
Paul was also delivering some of his scraper plane inserts and gave a talk on Friday night about its history and evolution. As a fellow toolmaker, it was very interesting to see how it evolved, the prototypes and those “aha” moments that happen at the weirdest times. The spring is the (brilliant) key to this insert - and turns it into an elegant and highly functional tool. I can’t wait to get a No.6 so I can use it.
Wanted: Good, Sharp Pocket Knife
00/00/0000, 00:00 | WoodworkingONLINE.comI remember growing up that my dad always had a sharp pocketknife in his pocket. He still carries one with him all the time. He could never stand not having a sharp knife and sharpened it often. So, I guess I picked up the habit of carrying a pocket knife from Dad.
My first decent pocket knife I purchased for myself was a small, two-bladed Buck knife. It had stainless steel blades and real wood scales. I bought it on my honeymoon and carried it with me every day for about 15 years. Imagine how heartbroken I was when I emptied my pockets one evening and it wasn’t there. I looked all over, but couldn’t find it. A few weeks later, I resigned myself to the fact that it was long gone. Soon after, I replaced it with a Case knife. It, too, had stainless steel blades. Some months later, I pulled into our gravel driveway, and as I was getting out of the car, I saw what remained of my original Buck knife. Actually, it was pretty intact, but the combination of gravel and cars running over it removed one of the wood scales.
When I carried a pocket knife, I used it mostly for opening packages, cutting cardboard, and tightening the occasional screw. (I know…don’t tell my dad.) Every so often, I’d take it out to the shop and sharpen it. But it seemed like it never held an edge for very long (even when I didn’t use it as a screwdriver). I’m no metallurgist and certainly don’t understand the finer points of blade steel, but I wondered if the stainless steel blades were the problem.
It occurred to me that the reason my dad’s knife is always sharp might not be just that he sharpens it often, but perhaps his has a high-carbon steel blade. (I’ll have to ask next time I see him.) I think carbon steel can be sharpened to a finer edge and holds its edge better than stainless steel. All I want is a knife you can almost shave with. I could never get that with my stainless steel knives.
I’ve been intrigued by these little Opinel knives from Lee Valley. The smallest one is small enough to carry in a pocket. And the blades are made from high-carbon steel. The price is right at just under $11US each for the two smaller ones. I’ve been carrying one around in my pocket for a few weeks, so maybe I’ll get a feel for how well the blade holds up to packing tape and cardboard and maybe the occasional whittling (but no tightening of screws). When I got it, it just took a little honing to get it impressively sharp. A lot sharper than my Buck or Case stainless steel knives, anyway. So far, for being an inexpensive knife, I’ve been impressed.
20th Anniversary of the Woodsmith Store
00/00/0000, 00:00 | WoodworkingONLINE.comWe talk a lot around here about the Woodsmith Store. For a little over fifteen years, it was a small, out-of-the-way haven for woodworkers tucked into the Beaverdale neighborhood of Des Moines. Then in 2003 everything changed.
That was when the old Payless Cashways building in Clive was remodeled and Des Moines became home to one of the largest independently-owned woodworking stores in the country. It is truly a regional destination store for woodworkers from all over the Midwest. The store, now over 20,000 square feet in size, is filled with woodworking supplies, tools, machinery and hardwoods. Think Cabella’s, Bass Pro Shops, or L.L. Bean.
This coming weekend, Friday, Saturday and Sunday (September 21st, 22nd and 23rd), the Woodsmith Store will celebrate its 20th Anniversary with a Fall Fair event. There will be a lot going on, not only in the woodworking departments, but in the painting and gardening departments as well. I just thought it deserved a shameless plug here. Hope you can stop by.
Short Course Dates 08 and Entertainment
00/00/0000, 00:00 | David's blogThey are available from late January, ...
Lingerie Cabinet Ep08 - Final Finishing
00/00/0000, 00:00 | Furnitology ProductionsBack to our Contemporary Lingerie Cabinet and Webisode08. Here we've disassembled the case, labeled parts, final sanded and final finished to match our Finish Sample from Episode07.
It's a well executed episode that turns sample finiahing into reality.
Enjoy........
New feature - classified ads
00/00/0000, 00:00 | UnpluggedShop.com**Edited: This feature was never used and has been removed due to lack of interest.**
I am offering registered users the chance to post ads and notices for free. Registering is also easy and free.
Currently, the functionality is very simple and straightforward. Ads are good for 30 days and are renewable by going in to edit your ad and clicking the appropriate check box. Pictures are limited in size to 800x800 pixels.
There is no private message system. You must provide contact information. A good way to do this if you have a website is to include a link to the product listing page on your site.
Beware of publishing your regular email address. It will not automatically be obfuscated. I would suggest setting up an alias email address that you can later delete without interrupting your business or life. read more »
Bugs, Harvey, and Me
00/00/0000, 00:00 | Skiving OffBecause I am starting my workday covered in bunny fur.
It all goes back to Ireland. During my vacation in Ireland in June, I bought at least four sweaters that my wife refers to as “old man sweaters.” There is a cardigan with a full zipper that is especially Fred Rogers’ish when I don it to fight off the nip. However, last week I tossed it into the tiny trunk of the Benz and managed to bust out two zipper teeth when the trunk latch came down on it. It is off at Suzy Tailor (that can’t be her real last name) having the zipper replaced this week.
During my transition from Michigan to Indianapolis I am living with my parents while diligently looking for a new home. (Do you have any idea how tough it is to find a house that provides at least 1000 square feet of woodshop area in addition to at least 3 stalls of garage space in a neighborhood that would be willing to accept ME?????) So during this time of living with my folks, most of my clothing is still in Michigan. All of my coats and jackets are in Michigan. I just brought two old man sweaters to Indianapolis. The cardigan is at the tailor for repair, so this morning I ran back into the house and pulled on my Bunny Hair (Angora) Commando Sweater. I pulled it on over my lovely oxford dress shirt. My cufflinks dug into the sleeves as I wrestled the sweater over the upper half of my body, but eventually I got it on. I drove to work with the outside temperature digitally indicated at 31 degrees. Even with the seat heaters in the VW I am glad I had the sweater on.
I arrived at work, walked to my office, and pulled the sweater off. My lovely dress shirt is COVERED in blue fuzz. It is angelically soft blue fuzz. It is the blue fuzz of the softest bunnies on the planet, but I am covered in blue fuzz.
Something else…since I am the owner of the most famous dog in Woodworking (the yellow lab Peyton), my world contains countless sticky lint rollers. And even though my entire career has seen one of these in my desk drawer, I have not yet brought one in for my new office. So I am sitting here... FUZZY... with no tape roller available.
I have to wonder about the style factor. When judging pieces of flair, can the bunny hair be considered an accessory since its navy color accents nicely with the various blues in the pattern of my shirt? Perhaps I am at the forefront of a new look. If Bunny Fuzz become THE look of the fall season, remember you saw it here first.
Bait and Switch
00/00/0000, 00:00 | Skiving Off"I just noticed the door on your shaker clock. Are you using the plans from Woodcraft to build it? I'm just asking because I thought one of the most difficult joints to make on that project was the through tennons on the doors. I spent a lot of time getting those right and was pretty proud of them when I did. When I was at Woodcraft, buying the mechanism and face for the fourth clock I made, I decided to check out their sample clock to see how theirs looked. Guess what... the doors were half-lapped together. I felt cheated. And now, I look at your door, and I don't see the through tennons. Did I do all that extra work for nothing!!!???"
I responded to Jason explaining this clock is one that I started in my class with Chris Gochnour back in April/May. With the exception of planing the rough lumber and squaring the stock it is built entirely with hand tools. Also the door frame utilizes hand cut mortise and tenon joints. However, my door frame uses "normal" M&T's as opposed to through tenons. (I just built the clock that Mr. Gochnour showed us.)
Below are some photos showing the details of the construction. Please note I have not tweaked the joints yet, so there are still some minor gaps that have to be closed up.
Wow... a blog post ENTIRELY about woodworking. You just never know what you are going to get here.
I also hope this blog entry effectively counters a fan of the blog who informed me that I was guilty of doing a "bait and switch" when they found out I was not a woodworker who did actual work. (This person suggested I limited myself to only buying tools and lumber, without putting the tools to use.)
Every time that tired old argument comes up, I have to console the inhabitants of my tool cabinet by reminding them I have had life insurance policies for YEARS that I still haven't put to use.
He's Back...
00/00/0000, 00:00 | Philsville

Hi Folks
Brace yourselves - I have actually done some woodworking! Yes, non-planemaking stuff.
Remember the acoustic guitar project I've been slowly building? It's a Weissenborn lap steel guitar, and I made pretty good progress until I came to making the sides. Yes, the tricky part......;)
A couple of weekends ago I made a small bending iron from some steel pipe and a blow torch. Worked fairly well but the pipe was too small a diameter to give me the gentle curves I required. Rather than purchase some suitable pipe I decided to go for Plan B - build a former and laminate the guitar sides in the vacuum bag.
So I built a one piece former from some poplar and laminated the sides from 6 pieces of veneer. It was simple work and the vacuum press did its usual amazing job of flattening things while the glue set. I made a pair and then set them aside to cure. Now I can get on with assembling the guitar, when it finally looks like a "real one"!
Cheers
Philly
Norm Abram: Woodworking’s Best Friend
00/00/0000, 00:00 | WoodworkingONLINE.com
Make all the fun you want to about all his “routahs,” but you have to admit that Norm Abram has done more to foster a worldwide interest in woodworking than anyone else. While I don’t always agree with his choice of construction techniques and joinery, he has made woodworking approachable and less intimidating for millions of people. I had the chance to meet him (actually, just a handshake) at a Delta/Porter-Cable gathering at the AWFS show in Las Vegas in July. He seems like a great guy and I’d like to have the chance to sit and have a cup of coffee with him sometime.
In Design News, there’s a great article about how Norm got started and how he managed to make it into his 20th season this year on New Yankee Workshop. Did you know that Norm attended college with the intent of getting an engineering degree? Here’s an intersesting quote from the article:
“I hated sitting in a class of 600 in a thermodynamics class, but I loved being in the lab working with metals. I hung in there for a couple of years and said this isn’t for me. You can learn a lot from school and books, but you really learn from experience,” he says. Going with a gut feeling, he switched to production management in business school, sensing he wanted to be a building contractor. He came close but never earned a degree because midstream in college he “felt it was time to go to work.”
And the rest is history, as they say.
Don't Miss Highland Woodworking's Fall One Day Sale
10/08/2008, 16:18 | Highland Woodworking Blog
Saturday, October 18th
9am-6pm
1045 N. Highland Ave. NE
Atlanta, GA 30306
Don't miss our Fall Sale! We'll have one-day specials throughout the store! There's plenty of shops and eateries in the area for the entire family to enjoy, so bring the whole clan and come on down!
Better Turning?
00/00/0000, 00:00 | Wood Destruction by a Woodscrub- They were not sharpened properly- The tools had several angles ground into them creating a convex shape. Properly sharpened tools are straight or concave (slightly hollow). This allows proper use of the bevel when cutting.
- I was applying the tool incorrectly- I did not use the tools properly because from the beginning they were not ground properly (see above). So when I was attempting to sharpen them, I was not achieving anything other than to duplicate the way they arrived. This led to me failing to "ride the bevel". I was using all the tools as scrapers instead of cutting tools. That led to catches, shattering handles, bent tools, etc.

Watching some video and reading some books led me to my first revelation: Sharpening. I was sharpening the tools very poorly, adding facets and a convex shape to the bevel. A very quick and dirty jig for my grinder changed that.
It's made from 3/4 MDF, glue and screws. The angle of the bed is easily adjustable by loosening a screw and moving the bed. A protractor of some kind is still needed to get any repeatability, but I find that setting the bed with the tool against the stone works as long as the bevel angle is trustworthy.
Light touches, and a cup of water nearby keep from blueing the carbon steel. I have in my budget to buy proper tools soon made from HSS and much more substantial than these flimsy little guys.
My second revelation came when I discovered cutting angles. Having the tool at right angles to the spinning workpiece is rarely the proper orientation. I found that cutting from side to side makes a world of difference. As does riding the bevel. The wood practically just falls off the workpiece when I find the sweet angle for that cut.
I'm still learning and making mistakes. That's cool. I'm having a blast anyway!
Here are a couple things that have come off my lathe:
The mug in the rear is made of laminated maple. That was done purely with my poor sharpening and tool control techniques. Good results, but took way longer than it should have.The mug in the front is padauk and some kind of yellow wood veneer between the laminated layers. I started it with the poor technique, with it taking even longer than the maple one due to padauk's toughness. But the lessons learned were applied to it at the end, and even the padauk came slicing off with ease using properly sharpened tools and good technique.
The tool handle is cocobolo. Talk about a difficult wood to cut. I was at the grinder ever 2 minutes or so. The coco would dull the tools faster than anything I've cut so far. But it has an amazing grain and looks outstanding.


The play between the sapwood and heartwood is beautiful. The photos don't really do it justice, which is too bad. It is finished with just beeswax applied on the lathe. The ferrule is just a copper 3/4" plumbing coupler from Lowe's. 75c each. I ground it down a bit shorter than it was originally. I still need to polish it. The thing is just stuck on there for now to get a feel for how it will look completed. I added the little details at the front of the handle to give me a tactile warning when I'm choking up really high. Keeps me from having to look at my hands when turning, I know exactly where they are now.

I haven't decided which turning chisel to award this beauty to.
315 Router Bit of the Month - Whiteside's 1/2" Round Nose Core Box Bit
00/00/0000, 00:00 | Matt's Basement Workshop PodcastHey everyone it's the beginning of a brand new month and that means it's time for Router Bit of the Month!!
For the entire month of October Woodcraft is featuring Whiteside's 1/2" diameter Round Nose Core Box Bit. A great grooving/veining profile for projects such as fluting, sign making, etc.
If you're not today's lucky winner of this great bit you can still take advantage of the sale price and add one to your collection just click here Woodcraft.com.
Also as mentioned in the show, I use the 1/4" version with my SignPro Kit from Milescraft.
If you'd like to enter for free schwag, have a comment, question or suggestion, drop me a line at mattsbasementworkshop@gmail.com or head over to the website. Or...leave a voicemail at 231 354-2338.
Listen to today's show by clicking on the player below
To download directly to your computer Right Click on direct download, choose "Save Target as"
A Peek at the Possibilities
00/00/0000, 00:00 | Woodworking DungeonTaking my first step into segementation with smaller pieces, I cut up some maple that I had already planed down to 1/8". I laminated these little pieces with an accent color and turned a sample.
This is what I've got:
This shows me that conceptually I'm on track. Now I need to work on putting together a full sized blank so I can complete a pen and see how it looks.
Each piece of maple is only 1/8" thick. To show the scale, I'm including this picture that has my sample next to a dime. The length of the sample if just over 1 inch. The diameter of the sample is just about 3/8". The final diameter of a slimline pen would be a little bit smaller than this.
Hopefully in the next couple of days I'll have some time to work on putting that full sized blank together.
282 Lumber Species of the Month - Spalted Lumber
00/00/0000, 00:00 | Matt's Basement Workshop PodcastIt's been a little while but lumber species of the month is back again. Today though, we're not talking about a specific species of lumber but more of an beneficial defect that can be found in lumber.
Spalted lumber refers to any lumber in which a fungus or mold has begun to decay the wood and leaves a really unique pattern and color in the grain that looks like nothing else.
Thanks to Highland Woodworking for donating a WoodSlicer Resaw Bandsaw Blade for this week's schwag giveaway. If you're in the market for a great blade, this is the one. It resawed 4/4, 4" wide red oak boards on my 1/3 HP, 50 year old bandsaw like it was slicing bread (no exaggeration!!).
And if you're not in the market for a bandsaw blade at least stop by and enter for a chance to win a Festool Kapex during their 30th Anniversary Giveaway.
If you'd like to enter for free schwag or just have a comment, question or suggestion drop me a line at mattsbasementworkshop@gmail.com or head over to my website at www.mattsbasementworkshop.com or call our Skype Voicemail at 231 354-2338.
If you have the time, please take the new listener survey.
Listen to today's show by clicking on the player below
To download directly to your computer Right Click on direct download, choose "Save Target as"
The Best Bookstore, EVER!
00/00/0000, 00:00 | The Village Carpenter
Baldwin's Book Barn, located in Chester County, PA, is 4 stories of ruggedly-built shelves that support over 300,000 used and rare books.The main portion of the store is a former dairy barn built in 1
822. Original flooring, rafters, and doors remain, providing the proper setting for the collection.A grassy embankment behind the barn slopes upward to the second floor, enabling the 19th c. farmer to easily mo
ve things to the upper levels. This embankment is characteristic of a Pennsylvania Bank Barn.Inside is a catacomb of tomes.
Stacks and shelves and row after row of hard to find and out of print literature are a book-lover's dream.
I found the handmade lock on the door that leads from the lobby to the barn particularly interesting. The
bowed piece of oak on the left, which was originally lo
nger and has since snapped off, acted as a spring mechanism to slap the bolt shut as the farmer closed the door, thus keeping ol' Bessie from getting loose.It's nearly impossible to leave the store without finding some must-have book. I purchased three.
One is a book on Pennsylvania Dutch furniture ($27)
and one is about handtools ($4). You may notice a few loose papers sticking out of the handtool book. Baldwin's includes whatever papers were tucked within the book by the previous owner. Mine contains articles about woodworking that were clipped from local papers in the 1970's.
So, what's the unassuming little brown book? That is a 1952 reprint of The Village Carpenter, by Walter Rose ($12).
You never know what little treasure you'll find at Baldwin's, but no doubt, you will find one.

I just beat the 4 year anniversary...
00/00/0000, 00:00 | Sauer & Steiner
... of starting the kitchen (by 2 weeks!). I guess technically - it is not quite done - the pulls are not finished - but... it feels pretty great to have it to this point. The above photo is made up of 3 shots spliced together in photoshop - it was the only way I could get the whole thing in.
The doors themselves went together quite well - and were easier and faster than the drawers. I used a Zona saw to cut the shoulders for the hinge mortises - and a small router plane to clean them out. I was a little worried about cutting the mortises in the cabinets, but it worked quite well. I am still a little bitter that I did not have the foresight to pre-cut mortises for knife hinges like I used in the mudroom cabinets... but I will get over it. These are oil rubbed bronze hinges and worked quite well with the walnut (and the future African Blackwood pulls).

I need to thank Jim Shaver for reminding me of a great technique for keeping doors closed. I used 3/8" rare earth magnets buried in the bottom of the door rail and another in the face frame. They are epoxied in and covered with a piece of walnut veneer (planed flush with an XSNo.4 of course:). It worked perfectly.

In hindsight, there are a few things I have learned.
Firstly - building your own kitchen cabinets is not for the faint of heart. I underestimated the size of this project by at least 200%. It was totally worthwhile, I learned a tremendous amount and I would do it again (if I had to), but I was nuts to think I could do it in a year.
2. Taking the time to find quarter sawn wood for door frames is the right thing to do. In the grand scheme of the project and the immense time it requires - the extra expense of quarter sawn is a drop in the bucket, and you will thank yourself repeatedly because everything is so stable and is visually harmonious.

3. Hand cutting the dovetails in the drawers is extremely time consuming... but worth it if for no other reason than the the learning experience. It took several months of “spare time” to get them done, but my confidence in cutting them has really improved and has positive implications for a lot of other woodworking skills. And - they just look wicked.
4. Door panels that are 7/16" thick are flexible enough to be persuaded into a frame.
5. Air dried walnut is a wonderful wood to work.
6. Sanding sucks. There were a few places where I was not able to plane a surface so I hauled out my ROS. It was a perfect reminder of why I make planes.

The doors around the sink window have beveled glass in them to mirror the side lites of our front door (see below). The doors worked out very well - but the beveled glass on the top 4 doors is a little tough to see given the dark interiors.

The kitchen island was made several years ago - it was installed Christmas day 2005. The boxed dishwasher was the island with a tablecloth thrown over it. What prompted the island construction was a phone call from Sears (where we bought the dishwasher). They were calling to suggest that we might want to consider extending our coverage because the one year warranty was about to expire. Jill just laughed and told them we would pass - the dishwasher was still in the box.

Do You Wear a Respirator?
00/00/0000, 00:00 | WoodworkingONLINE.comI’m keenly aware of the affects of breathing in too much dust thanks to an unfortunate attempt years ago to carve a duck decoy with a moto-tool! Now, whenever I’m sanding or routing (or doing any job that produces a lot of fine dust) I wear a dust mask. The problem with your typical dust mask is that they don’t work very well.
Believe me, this is not an area where “good enough” suffices. You certainly don’t want to scrimp on dust protection, but too often I’m using an old mask that’s past the point of effectiveness. That’s why I recently spent the money on a half-mask respirator (photo at left). I like this 3M product for several reasons, including the fact that it’s comfortable to wear and economical (they retail most places for around $10 - $12).
But the thing I like best about it is that there are a wide variety of filters available. There are cartridges and filters designed to be used when working with sawdust, as well as fiberglass insulation, pesticides, lawn chemicals, and spray finishes. The respirator I purchased didn’t come with a cartridge included, so I was able to save a little by buying just the ones I needed.
I picked up my respirator at McFeely’s.com, but they’re available at several locations including Ace Hardware and Lowes.
Woodworking contest at SmartFlix
00/00/0000, 00:00 | UnpluggedShop.comMany of you in the US are familiar with the unique video rental service SmartFlix.com offers.
They are putting on their first woodworking contest. You have until October 10 to get in your entry and could win $250.
Voting will start on October 11.
Des Moines Woodworkers Pitch In
00/00/0000, 00:00 | WoodworkingONLINE.comThe Des Moines Woodworkers Association makes it clear that their mission is to dedicate their time and effort (and a considerable amount of expertise) “…to education, community service, and sharing of knowledge for those of all ages and skill levels…” who are interested in woodworking.
For example, a few months after 9/11, I became involved with a project sponsored by the club and Woodworkers United for America to build Memorial Flag Boxes for the families of victims of the terrorist attacks. It was a gratifying experience and I ended up building a few extras for my family members.
Then, just the other day I heard a member of the club on a local public radio station talking about their latest community project — building special caskets for preemie babies. The Infant Casket Program is an off-shoot of the Precious Angels Organization. Their goal is to help families who have lost children and may not be able for whatever reason to afford a quality casket or other services. You can find out more about this organization here.
Des Moines Woodworkers club members can build caskets from plans provided on their website. The club also provides wood to any member who requests it to build caskets. They announced the plans to help out at their last meeting and the hope is that members will bring their projects to the September meeting where they’ll be presented to Vicki Dischner, the young lady who runs the program for SpecialAngelsIA.org. The Des Moines Woodworkers have also contacted clubs in Omaha, NE., and Ames, Cedar Falls, and Cedar Rapids in Iowa to become involved in this worthy project.
Contact Russ Wilson, the community service director for the club, if you’d like to be involved.
Electronic Smart Glass for Conservatories
10/31/2008, 09:05 | Wood Shutters
It's often be written that "people who live in glass houses shouldn't...!" and the traditional solution has been to go indoors to do whatever you want to do, or invest in some window blinds.
But if you really want to impress the neighbors with your technique, perhaps you should invest in smart glass.
Smart glass allows you to control the amount of light and heat, passing through it. At the flick of a switch the glass can change from being transparent to opaque, giving you privacy when you want it, but without the necessity of installing blinds, shutters or curtains.
There are several technologies that enable this to happen, including:
Liquid Crystal Glass uses a liquid film in a sandwich of two plastic interlayers inside two laminated glass panes. In the panes "off" state the glazing is translucent milky white. However, when an electric current is applied to the liquid film it turns slightly hazy clear. The switch between the two states is nearly instantaneous.
Suspended Particle Device - SPD Glass has light absorbing microscopic particles dispersed within a specially formulated emulsion, which like liquid crystal glass, is then sandwiched between two plastic interlayers inside two laminated glass panes.
The particles are activated by applying a low voltage; this forces them to align at various angles and thus various transparencies. This controls not just the light passing through the pane, but the heat as well.
These glass panes can repel up to 95 per cent of solar heat in their opaque state, making the conservatory a much more comfortable place to be on really hot summer days, even though the view is impaired.
This glass isn't a cheap option, it can cost ten or twenty times the price of conventional conservatory glass, but as glass only represents a small percentage of a conservatories total cost you might consider it a worthwhile investment.
Smart glass does of course save you from having to spend money on window blinds or awnings, so is a saving to be taken into consideration, and it comes with a huge show-off factor to impress visitors with, and for many people that is priceless.
Although this type of glass wouldn't be suitable for a traditional conservatory, or one with many small panes of glass, I'd certainly recommend you consider installing smart glass if you are having a minimalist conservatory designed...or if you have nosey neighbors.
I'll be adding these details to our Tips and Advice On Choosing Conservatory Glazing at Conservatory Glass in due course.
Ian Dewar, Consultant to Richmond Oak Ltd http://www.oakconservatories.co.uk




