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Invisible Finish Repair

04/25/2008, 20:54 | WoodworkingONLINE.com

20080417ws.jpgYou can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tips sent to your email address each week! Got to Woodworking Tips.com and sign up today.

Here?s last week?s tip from Woodsmith online editor Ted Raife:

It always breaks my heart when a project gets its first scratch. But I know that even with the best of care, it?s bound to happen. So rather than stew over a minor blemish, I came up with an easy way to make it disappear.

My repair system started with an investment in an assortment of touch-up markers. You can get these from many woodworking and finishing supply companies. My set includes about a dozen different colors and this gives me a good shot at finding a close match to the project. But the trick is finding the best color match without relying on a lucky guess.

To help make a more informed choice, I created a sample sheet on a piece of clear acetate. The sheet contains a small, labeled swatch from each marker. As you see in the photo, I simply hold the sheet up to the project to find a good match. After choosing a marker and performing a quick touchup, the project looks as good as new and I feel a whole lot better.

For more helpful project tips, techniques, and plans, visit PlansNOW.

Good Woodworking,

Ted Raife
Online Editor, Woodsmith

Desert ironwood No.4

00/00/0000, 00:00 | Sauer & Steiner


This is the first time I have ever had the pleasure of working with Desert ironwood - and I have to say - it was really, really cool stuff to work with! This was also one of the rare occasions where I used supplied wood from the customer. Which brings up an aspect of planemaking that is by far the most challenging... finding appropriately dry wood. This wood prompted the purchase of a moisture meter specifically designed for exotic woods. I will be writing about the meter in another entry - but the quick answer is this ironwood had a moisture content of 7%.




The wood itself is extremely dense - with a specific gravity of 1.20. To put that into perspective, pure water is 1.0 - so this stuff will sink. Here is a site that has technical information for most of the domestic and tropical woods.




Working with Desert ironwood reminded me of working with African Blackwood and Honduran Rosewood. It planes well - but will wear an edge quickly, works beautifully with rasps & files and can be sanded and polished to a stunning finish. A little stinky to work with though.



This plane has bronze sides, a 2" wide, high carbon steel iron and a bed angle of 52.5 degrees.

Episode 69 - Bombe Secretary - Cove & Dentil Detail

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
With the fretwork completed, it's time to start the next layer of molding: the cove. Tommy reviews the miters and suggests using a lot of stock when doing this type of work. Tommy then shows how to cut dentil molding and demonstrates its placement on the secretary. Finally, he makes an inside miter for the dentil molding using a ramp block and chisel.

I Used to Be Irish Catholic...Now I'm an American

00/00/0000, 00:00 | Skiving Off
"I used to be Irish Catholic, Now I'm an American..." those were the words that changed my life.

I was 14 years old, and my brother had just put the new (to us) cassette into the stereo of his car. The years before this moment had seen my sense of humor shaped almost solely by network TV and Bill Cosby albums. However, George Carlin's Class Clown was my graduation from the School of Cosby to the Working World of Carlin.

The weird thing is that George Carlin and I appeared so different on the outside. I have always been the the squeakly clean, crew cut honor student who never even considered a single experiment with drugs or alcohol. Also, my politics seemed nearly 180 degrees off of George's. However, George taught me timing, delivery, and he most importantly taught me that in my world it doesn't matter what a person looks like, thinks like, or acts like if he can make me laugh.

George and I did have some similarities though. We were peeved by some of the same pets. In one of his books he mentions how much he hates the fact that 99.9% of the world mispronounces forte. His response to the argument that the dictionary lists "for-tay" as an accepted secondary pronunciation is to say that the reason it is secondary is because it is not the PRIMARY (correct) pronunciation of "FORT."

I used the above example of forte in describing to my wife that 99.9% of the world doesn't understand damping of vibrations. To reduce or damp a vibration one would install a damper. If one desired to make something wet, he could reach for a spray bottle to serve as a dampener and could dampen the offending dry item. It bugs me that the repeated misuse of a word actually leads to its becoming an accepted usage. I recently saw in an Engineering dictionary that with regard to noise and vibration, dampen has now become an accepted substitute for damp. To paraphrase my late comedic mentor, the reason dampen is an accepted substitute is because it is not the primary (correct) word.

I may have always appeared to be the poster child for the nerdy, hard right, but when I would open my mouth and unleash a volume of sarcastic wit in the style I learned from George, it made me the life of the party. Thanks to George Carlin my circle of friends includes stoners, cripples, religious nuts, MILFS, doctors, immigrants, gays, convicted felons, soccer moms, truck drivers, professional athletes, former Captains of Industry and the legally blind. I love a variety of ladder climbers, under-achievers, and the comfortably uninformed and unconcerned.

I am a man of the people, and I owe a big part of that to a former radical, dope-smoking hippy who was willing to rip on anybody if he thought it would get a laugh.

The world is a sadder place today now that George Carlin is gone.

However, George will always be with me because he provided me with alternatives to consider when I reached the formative years of my adolescence.

George made me a classroom hero by providing me with the mantra I gleaned from his Class Clown album, "Well, I'm Bored...why not deprive someone else of their education."

It's good to know with people reading my blog at their places of employment depriving their bosses of the time they should be working, I continue to be the same apparently squeaky-clean smart ass 14 year old kid George Carlin turned me into.

Personalized Home Decor

00/00/0000, 00:00 | Custom Wood Carvings of Your Pictures with Unique 3D Raised Lettering
When I was a kid, all of my bedroom decorating ideas, and my bedroom decoration itself, came from my parents. It was really easy. All I really needed was my tonka toys and a comfortable bed, and I would be happy. My parents came up with all kinds of great bedroom decor ideas on their own. They put up a picture of the solar system on my wall and even got me a bed that looked like a spaceship when I became interested in astronomy. Another time, they decorated my bedroom to look like one of my favorite cartoons.

All in all, they had fantastic bedroom decor ideas for me, but as I began to enter adolescence, I knew that I needed to take over and make my room my own. After all, aside from the clothes you wear, there is nothing that you can use to express yourself better than the way your rooms are decorated. I became interested in wood carving years ago as a way to add personality to my surroundings. Ask me for some ideas - I have tons of them :)

Greene and Greene from a Woodworker's Perspective

00/00/0000, 00:00 | Popular Woodworking
Many talented and able photographers have published photographs of the work of Charles and Henry Greene. I own most of the books and have spent many hours studying these, as well as images online. I usually feel some frustration because what I really want to see is often missed. I'm one of those guys that lags behind on historic home tours, down on my knees or laying on my back to get a close look at how things go together. The docent gets frustrated, the security guard gets ready to move in, but the other woodworkers understand.


The series of articles by David Mathias on Greene and Greene feature photos that are different than any that I have ever seen. The first article, the August 2008 issue of Popular Woodworking presented an overview of the style. The second article, in the October 2008 issue focuses on the furniture and joinery details. The October issue is due from the printer any time now, and will soon be on its way to subscribers. As was the case in August, we had more photos than we had room for in print, so we are putting the extras online in PDF format.

My favorite thing about these photos is the point of view and attention to detail that comes from having a fellow woodworker behind the camera. Several of the photos are of familiar pieces, but you will see construction details you haven't seen before. Many of the photos are of objects that are rarely if ever seen. This is a rare opportunity to get a closer look at an amazing body of work, through the eyes of someone who knows what you want to see.

Click the link below to download the PDF slide show of additional photos.
0810GnGSlides.pdf (1.45 MB)

The slide show from the August article is available by clicking here

--Bob Lang

American Wall Cupboard

07/22/2008, 20:44 | Lost Art Press Blog

When you design a piece of furniture to build, there are three well-worn paths (some might call them ruts) to follow.

The first path is to design a piece in a wholly original style. This actually happens about once or twice a century, and its rarity is why we don?t have furniture styles such as ?Early Bill,? ?Middle Chuck? or the ?Late Butch Period.? Few people alive can claim they have successfully launched a style, but don?t let that stop you from trying.

The second approach is to build replicas, either spot-on or with mild alterations, such as an additional drawer, or substituting a square ovolo moulding for a bead. This is a good way to learn the vocabulary of different styles, though it is time-consuming to learn everything by the doing. Some woodworkers (even professionals) might build only six pieces in a year.

The third approach is to design a new piece with vintage parts, like rebuilding an old car. With this approach, you expose yourself to hundreds of images of the form. You could look at tables, cabriole legs or Arts & Crafts desks, for example. Then you select your piece?s dominant element from the library ? say a leg, a door or a bonnet ? and design your piece around that. (However, you can?t easily mix parts from different genres. It might seem like a good idea to put a Honda push rod in a Chevy, until you hit that metric barrier.)

When asked the secret to good design, Steve Hamilton, a builder at Mack S. Headley & Sons (headleyandsons.com), boiled it down to two words: ?Picture books,? he said. ?Get a bunch. Look them over.?

Design on the Run
Designing a suitable early American wall cupboard for Woodworking Magazine began with a day in our collection of books and images. You don?t need to spend a lot of money to build a book collection, most of the resources you need are at the public library and on the Internet.

My first stop was Wallace Nutting?s ?A Furniture Treasury.? This book is available in many different forms, and it?s common to find copies for about $25. The book is as-advertised. It?s hundreds of pages of images of early American stuff that has been organized into categories such as ?chests? and ?Windsor chairs.?

The second source was auction catalogs from Christie?s (christies.com) and Sotheby?s (sothebys.com) auction houses. The catalogs these houses publish for their Americana auctions are outstanding. Good images. Good overall dimensions. And good history lessons as well. These catalogs can be pricey at $50 or more, but you can usually browse the catalogs on the Internet for free, though sometimes you have to register with the auction house (registration is free).

The third source was an old favorite of mine from my grandparents? library: ?Fine Points of Furniture: Early American? (Crown) by Albert Sack. This common book can be had for about $10 ? the new revised edition is much more expensive and rare. Sack?s book compares different kinds of pieces and ranks them as ?good,? ?better? or ?best.? This book helps hone your tastes in mouldings, proportion and turnings.

After a day of reading, I chose a fetching tombstone door from Nutting?s book and found many tall and skinny shapes for wall cupboards that looked like pieces I had seen at Winterthur, the DuPont?s Delaware estate and museum.

My design firmed up when my doctor got too busy for me one Wednesday. After showing up for my appointment, I was told there would be an hour delay. So I sat in my car and sketched about 10 wall cabinets. I didn?t worry about dimensions or joinery, just the overall look and feel of the piece. Each sketch took about five minutes and tried out variations on the door (one or two?), the drawer (one, two or none?) and the width of the stiles and rails (chunky or light?).

After those sketches, I chose the best two designs, sketched them again and showed them around to woodworkers and friends. It sounds like a lot of work, but I have found that good design is like making stir fry: You first chop vegetables and mix sauces for a long time. The active cooking time is real short ? if you?ve done your prep work.

? Christopher Schwarz

Val D'Isere

00/00/0000, 00:00 | David's blog
We are having a one week half term so that the students may have time with their families, and in Yonatan's case go walking and ...

Episode 8 - Bombe Series - Tommy Planes a Plane

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy builds a custom scrub plane to work the side shapes of the bombe lower cabinet. He transposes the curve to the bottom edge of the plane and the blade and then shapes the tool. Once the plane is shaped, he shows off the new plane working the sides. PLANE, PLANE, PLANE...Nothing like making a tool before you start the job.

Early Dovetails

01/19/2008, 17:19 | Norse Woodsmith

A question on dovetails on WoodCentral led to a discussion of their history, and one of the posters produced a link to a photo of a box with some of (if not the) earliest examples of dovetails on record:

 Roman Dovetails
 Ancient Roman box, dated from the 2nd or 3rd century, currently located in Limesmuseaum Aalen (German language site) in Baden Württemberg.
See the original link (Google translation) to the photo on woodworking.de.

It's a fascinating piece, I think most would agree.  I love this sort of old research...  and there's some real sophistication in the design of this box - though I guess sophistication shouldn't be a surprise when you review artworks of the period.  Helenistic statues display the foremost sophistication, for example...  But I digress

The poster also included an informative link to another German site on Roman woodworking tools I also found very interesting.

This box some fairly sophisticated woodworking - and obviously the dovetails' design is well developed at this point.   It's pretty obvious to me that they've been around for (literally) thousands of years...  Interesting that the idea of craftsmanship hasn't really changed all that much in all this time, isn't it?  There is a legacy to woodworking that goes back hundreds of generations, which is something that is easy to forget in the "we do it so much better now" frame of mind.

 It reminds me of some of the items that have been passed down to me..,.  One of my most treasured came from the old country with my grandparents - it's a traveling/storage box known as a "koffort":

 koffort

Koffort - an antique Icelandic traveling/storage box that's been in my family for at least 150-200 years.

This box was originally made in Iceland, and my parents both believe it is at least 150  years old, and was quite possibly much, much older than that.  It was handed down to my father from his great grandfather when he was 13 years old...  By dad's account, his great grandfather had told him that "it was very old" when he himself had received it from his great-grandfather when he was 13 years old in 1933.  If we trace that path, his great grandfather would have been 13 years old in 1868, a difference of 65 years.  I don't know where, when, or by who it came into his great-grandfathers possession - but if it was "very old" then, I would guess that makes it at least 50 years older than that, which puts it at 1818 or so - and it could easily be yet older - but I have no documentation or even any oral history beyond what I've told you.

The construction of the box is quite simple and elegant - very similar to a "six board chest", but without any legs and a slightly more involved lid design.  The corners are dovetailed, and an iron strap has been added for strength at each corner:

 koffort

Dovetailed corner with iron strap

I doubt the strap was original to the box - most like it was added some time later.  These boxes were heavily used and abused, and traveled with the owner all over creation.  Often they would also be used like what you would use a safe for today...  The angled "handle" on the side is repeated on the far side and is angled to make the box easier to be packed on the back of a mule, horse, or ox.

Inside the only additional item is a small tray at one end:

 koffort

Interior view

Looking closely at the tray, you can see it's also dovetailed - and you can see the primitive hinges, which I also believe are not original:

 koffort

Tray at one end is also dovetailed

The fact this is also dovetailed is important in showing the attention to detail this box was given during it's construction.  One also has to remember that when this box was built, Iceland had no real native timber of it's own.  Almost all wood came in the form of imports from abroad or, and this is more likely the case for a personal item like this, from driftwood.  Logs would follow the current up to the shores of Iceland having started anywhere along the shore from the Caribbean to upper Labrador in Canada.  Wood, therefore, was quite precious.

Another similar example I have is a larger version of the koffort, which I guess is called a "kista":

 koffort

Kista - a larger version of the koffort

This is from mother's side of the family.  It's not nearly as old, I believe mom thought it dated to the late 19th or early 20th century.  It's a little more crudely made, but still uses dovetails in it's construction:

 kista

Dovetails on the Kista

 This particular box sat in a dirt floor barn for many years, and the bottom had rotted out of it.  Dad repaired it at the same time he refinished the koffort.  He did a good job at the restoration, but I'm not so proud of the finishes he chose.  But still, I'm proud to have them both here with me.

In my spare time over the last couple of years I've been working  on my own version of a koffort.  I'll post about it someday when I'm finished, but needless to say that anything I do will pale in comparison when you consider the history of these pieces, which is what I think truly makes them special.  I can only hope that, some couple hundred years from now, somebody is marveling over my creation wondering who the craftsman was that made it, why he did, and if he was as proud of his koffort then as I am of owning it now.

 

Return from USA

00/00/0000, 00:00 | David's blog


It was a very productive, successful and enjoyable trip.

The prospect of travel reduces me to a nervous ...

Make an Impression with Your Flooring

00/00/0000, 00:00 | Wood Flooring

(ARA) – Most people think the first impression of their home is made by the color on the walls or furniture in a room; but in reality, it’s made by what’s under your feet – the flooring. If the carpet is dirty and worn, tiles are chipped, or the wood floor is warping, it’s time for a change.

So what’s holding you back? A lot of people are hesitant to jump into a home improvement project involving flooring because of all the work involved. First you have to remove and dispose of the old material, then invest the time and effort necessary to get the base surface ready for the new material before finally putting it in.

“Do-it-yourselfers are overwhelmed when they learn how much work is involved in redoing a floor. But it doesn’t have to be that way,” says Scott Day of Forbo Flooring. Forbo recently introduced a new product that’s turning a lot of heads in the remodeling industry.

Marmoleum Click is perhaps the easiest flooring surface there is to install. No adhesives or fasteners are necessary. The panels simply lock into place with a tongue and groove system. “If you have an existing resilient floor, no need to remove it. The planks and squares can be installed right on top of the old surface. If you have carpet or tile, you just need to remove and dispose of the old materials and start clicking the Marmoleum tiles together right over the subfloor,” says Day.


Marmoleum Click comes in 18 different colors and is available in two different sizes: panels that are 12 inches wide and 36 inches long, and 12-inch by 12-inch squares.
The panels and squares can be mixed and matched to create a wide variety of patterns and color combinations.

“It’s really cool. You can mix and match colors to create a space that is uniquely your own,” says Day.

In addition to being decorative and easy to install, Marmoleum Click is made from natural materials consisting of flaxseed oil, pine rosin, limestone and jute. It also has anti-static and bactericidal properties, meaning it’s easily kept dirt and dust free, and is resistant to such micro-organisms as Staphylococcus. These qualities make it especially popular in bathrooms and kitchens – and in places young children play.

“Marmoleum Click is the ideal do-it-yourselfer’s surface,” says Scott Day of Forbo. “We’ve received a lot of feedback from customers that it’s the easiest material they’ve ever worked with, and they’ve had a lot of fun with it.”

For design ideas, or to find a retailer near you, log on to www.themarmoleumstore.com.

Courtesy of ARA Content

Visit A1 Wood Flooring for more on wood flooring and laminate flooring.

Teak Wood Ring

00/00/0000, 00:00 | Wood Rings by Simply Wood Rings





The Teak is incorruptible. It hold its own against all that life throws at it.
See more here Teak Wood Ring

Build - Build - Build and inside the shop of a craftsman

00/00/0000, 00:00 | Furnitology Productions

This post intro's with a sound clip from the Chris Schwarz interview by Matt of Matts Basement Workshop. If you are a listener of the Basement Workshop, many of you will agree, that few just plan love the craft more than Matt.

I address and rededicate my passion for the Build and lead into a video produced for the Furniture Society Blog blogmaster David Richardson.

The video goes into the shop of David Ebner, where he graciously shares his craft in demonstartion. Mr Ebner will be a presenter at this years Furniture Society Conference.

Enjoy this post, it was fun to produce.

Formats available: Quicktime (.mov)

Moonshine Scanning

08/01/2008, 19:48 | Toolemera Blog
Everybody has their little secrets. Mine is moonshine. Moonshine works for me. It allows me to focus, to get the job done, in fact, without moonshine, I'ld have to find...

[[ This is a content summary only. Visit my website for full links, other content, and more! ]]

Video and a Tele

00/00/0000, 00:00 | Philsville
Hi Folks
Finished another little video - this one is making a raised panel with one of my planes.
Here's the vid.....



Also, in shock "not plane related" news, I've been re-finishing a guitar of mine. It is a Fender Telecaster that I've had for years - it has a horrible butterscotch finish that was one part plastic, one part toffee. You could just about make out there was wood under the finish - but only just. One day I chipped the varnish off the corner and it revealed some delightful grain figuring. So I continued to pick away at the varnish until it was bare - and it was beautiful!
So I have now sanded the finish completely off and replaced it with an oil finish. The figure is spectacular! I have just got to re-assemble the guitar and I'll take some more photo's.
Cheers
Philly

Wooden Rings and Gentle Souls

00/00/0000, 00:00 | Wooden Rings from Touch Wood Rings
Black walnut, birch and ash wood rings for a mid-October wedding.







Juniper heart wood rings with birds eye maple inlaid bands.

Our rings are absolutely beautiful! The colors of the woods look great on my very fair skin as well as my husband’s very dark skin. I know that we will receive many compliments on our unique and beautiful rings!




Black wood, oak and rose wood rings.
"Now I understand all the responses I read on the blog. It really isn't possible to put words to how beautiful and special the rings are! When I touched his ring it was so impossibly light and alive. And elegant!
The joy on his face when he saw the ring was gorgeous. He kept repeating in wonder: "I've never seen anything like this", "I couldn't possibly have imagined something so beautiful" and "this is a living thing". After he'd been wearing it for a couple of hours he said that he felt like it was magic and elven. He loved the design and the lightness of the ring and the way the look of the wood changes in all the different lights throughout the day. And as a woodworker himself, he is so appreciative of David's skill and talent working with the wood in the way that he does. He also loved the card and the ring holders! I told him all about working with you and finally got to show him your website when we got home. :) Oh, and thanks for your advice about going to 11.25 -- the ring fits him just perfectly!
My rings are at once simple and breathtaking. As soon as I held them, I also realized that wearing treasured rings that are durable but need ongoing care is a wonderful metaphor for a committed relationship. Many thanks and much love"

Koa, ash, purpleheart, juniper heart wood and maple wood rings.

Our rings are ABSOLUTELY BEAUTIFUL! We LOVE them! We can't thank you enough. Everyone that we have showed them to is fascinated that we have wooden rings. They think it is the coolest thing. (so do we!) We appreciate the loving care David puts into each ring, it makes it so much more special than going to some random jewelry store and picking a run-of-the-mill ring that hundreds of other people have. We wish you continued success and happiness.

Their wooden wedding rings ~ his blackwood with a rose wood band and hers of rose wood with a ecalyptus liner. And her engagement ring ~ created with the same blackwood and koa as his wedding ring.

It was so much smaller than anything I could have imagined. And absolutely beautiful. I loved it immediately and I can't believe how much more I have grown to love it in the space of just two days. The grain in the koa is so incredible, and the colour so rich. I love the beautiful finish, the lightness and feel of it on my finger. It's perfect in every way. Thank you for creating a piece that so aptly represents our love - very unique and incredibly beautiful.
Juniper heart wood rings with birds eye maple liners.



Howdy Nicola and David, We love our rings! Thank you so much for including us in the whole process. The rings are pieces of art we will be proud to wear. We truely appreciate you actively providing a service which helps our environment. Thank you for so beautifully providing the reminders of our love for our partners, family, and everything. We all wish you both the best in your peaceful world.


Dark Koa Wood Ring. Tapered with wide birds eye maple inset band.



"On Friday night we went back to the pier that we got married on and said our vows to each other again and gave each other the rings. It was wonderful and we feel so great about our natural, handmade rings; more meaningful than we could have ever imagined! "



Eucalyptus wood ring with crossed spiraled birds eye maple bands.



She said yes! Just wanted to send you a few pictures of our engagement. Patty loves the ring - it was a perfect choice! Thank you again for all your help and advice, it really paid off!


Koa wood ring with maple liner and crossed spiraled blue spruce bands.
"Wow!" is the closest I can come to descibing the intricate detail and beauty that this ring possesses. The ring looks so nice against his skin tone. I just love it! Working with you guys has been such an amazing experience. I really admire y'alls lifestyles and your positive happy attitudes! It has been such a pleasure."

Oak wood rings ~ hers with a willow band and his with a cedar band.

"Our rings are BEAUTIFUL!!!! Thank you so much, we love them. We are both very happy we decided to stick with the willow and cedar on oak. The willow is like a band of gold on the oak, the different grains and texture provide a wonderful contrast and I feel very happy that it worked out so well. The cedar on the oak is beautiful and not only does its deep reddish brown look lovely against the oak, but the contrasting grains complement each other nicely. We really appreciate the work you put into our rings and the time you spent with us discussing the wood choices. These three woods have a good deal of symbology and personal meaning to us and it means a lot to us that they are incorporated into our wedding bands. Once again, thank you so much."
Juniper heart wood rings with clear maple inset bands.

"We got our rings and they're stunning. Thanks so much to the both of you. Now if only we could duplicate your simple and enriching lifestyle. "

A looooooooooooooong necklace

03/18/2008, 15:51 | Arts and Crafts Blog

Hi! First of all I want to thank you for the sweet comments and emails. I´m happy to share my work with you and give you some ideas and tutorials, and I´m even happier that my work is useful!!

Today I want to show you a very looooooooong necklace that I made: I used very small beads, so it takes me more than an hour to finish the work.

The good thing is that I can use this necklace as a bracel: just put it around the wrist many times….

Beads Necklace

You can visit other posts for more ideas:

Strange earrings

More handmaded earrings 

Handmade jewerly

My earrings collection… they´re all handmaded!

Handmade bracel with wire and beads

Step by step: how to make a necklace with beads

A necklace with beads 

Bye bye,

Fran

Episode 16 - Bombe Series - Pigeonhole Assembly Planning

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Before Tommy can get started cutting and shaping the pigeonhole assembly he needs to select the style and get a 1:1 scale plan together. Tommy walks us through his thought process on selecting the style and how he preps to cut.

Episode 57 - Bombe Series - Pigeonhole Reconstruction

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy discusses his work ethic and concern for his own workmanship after his big mistake on the pigeonhole assembly in which he had to trash three of them to ensure that they lined up on the plane correctly. He'd "rather have it right than not right." Now that they're nearly finished again, "it's like it never happened."

History Of Traditional Kudus House

06/26/2007, 11:15 | Antique Knockdown Carved Wood House

Kudus is a city in the Central Java, Indonesia, located among Jepara, Demak, Pati, and Purwodadi districts and in the route of Semarang the capital city of Central Java to Surabaya (please see location map). Based on story, Kudus name was from Al-Quds, which mean holy.

The history of Kudus cannot be separate from the name of Sunan Kudus as the founder and one of the Wali sanga (nine Wali) spreader of Islam in Java at that moment. As his inheritance, Kudus has a famous artefact called Menara of Kudus which form like a temple, placed in one complex with mosque of Menara Kudus that build by Sunan Kudus around 1685 M.

Except famous as a Wali city, since in Kudus area there is wellknown also Sunan Muria, Kudus also known for a long time as a kretek city (city of clove cigarette) as there are many entrepreneurs in the cigarette field. Beside that, Kudus can also called as city of industry because of the long development of industry in the area such as industries in cigarettes, papers, printings, handycrafts, embroideries, foods, etc.

Kali Gelis (Gelis river) which lying in the midlle of the city separates Kudus into two areas, one is Kudus Kulon (west Kudus), the other is Kudus Wetan (east Kudus). Long time ago, according to history, citizen of Kudus Kulon area were entrepreneurs, traders, farmers and moslem theologians, while occupant of the Kudus Wetan area were government officers, intellectuals, teachers, nobles and noble relatives.

Within the growth and development of Kudus, physically Kudus Kulon area, where the majority of the citizens were entrepreneurs and traders, were a steph forward in wealthy compare with the other area Kudus Wetan. With their financial increasing, they build the traditional wooden houses of Kudus full with carved that make it different with the previous traditional houses. That is why, the amazing traditional house, which lately called as the traditional house of Kudus used to only placed in the Kudus Kulon area. At the beginning, the traditional house of Kudus only belong to the Islamic Chinese traders, but furthermore were copied and developed by the native wealthy traders.

The traditional house of Kudus that mostly build before year 1810 M, ever reach the glorious time and become a symbol of prosperity for the owners. The Kudus Kulon area environment was formed with the particular existency of the traditional house of Kudus.

The developing history of Kudus has many influences from foreign cultures like Hindu, Chinese, Persia (Islam) and Europe, which also influence the architectural field in made the traditional house in Kudus. From the research, it can be concluded that there are several motifs colouring the carving style of the traditional house. One is Chinese motif, which form as the dragon carved, Persia or Islam motif that form as jasmine flowers or the particular motif of Kudus that form as lotus flower and colonial motif that form as ropes, crown, and animals. All motifs have correlation with the incoming cultures to Kudus.

The carving art of Kudus dominate by lotus flower as the meaning of Hindu religion. Sunan Kudus introduced a carving dominated by jasmine flowers that described united one to another. The meaning of jasmine was to describe that Islam religion at that time was a small community but it like jasmine, even small, could give fragrance to the sorrounding area. Jasmine made united in one to another to describe that everybody in neighborhood were live in peace even there were differences in the religion.

Within development in making the traditional house of Kudus, influence of the elements of cultures were very viscous gave the meaning of form and function of every part, hence could be separate as follows:

1. Traditional house as the tools to spread religion (dakwah) *)

In the daily life, Kudus citizen are majority obedient muslem. Life of religious service is the social relations that have formed in the many aspects, such as in the house to live which full with the describing of the rukun Islam (Islamic obligation).

In the room inside, there is a place or room called gedongan which formed as mihrab, a place where imam (leader of praying) lead the pray that connected with the symbolic meaning as a holy place and sacral. Gedongan also has significance meaning used as the place of heirloom treasury and the wealth of the owners. Gedongan used also as the main honorables bedroom and at the particular time used as special bedroom for the wedding couple of the childrens of the owners.

Also in the room inside there are four main pillars, which called saka guru that desribe four essence of ideal life. At the top of the fourth pillars, putted tumpang sari where the roof was lying on. The sum of tumpang sari are always odd and always have a meaning, sum of five describe the amount of praying five times a day. The sum of three describe life in soul world, transitory (this world) and the world hereafter.

Front room that called Jaga Satru is provided for parish and separates into two part, left side for women jamaah (followers of imam) and right side for men jamaah (followers). Still in the Jaga Satru room at the incoming front door, there is one wood pillar in the midlle of the room which called balance pillar or soko geder, which has meaning except as the symbol of ownership of the house, it also has a symbol for reminding the resident about the One God, the only One who have to be homaged.

House as the tools to spread religion is represent through Islamic value that formed in the carved style at the partition between front room and inside room called gebyok. The strengthen element of gebyok are two stalk pillars where at its top made a carved that formed as palm of the hand of muslem when doing praying at the position of takbiratulihram (when start to pray) that always at the same time say the words Allahu Akbar which mean Allah The Mighty.

Carving in the gebyok, even it is accumulation from many culture influences, but the visualitation adopted from Arabic calligraphy with Al Quran and Hadist theme. There are many other dakwah messages that formed in the building decoration and it always about aspects of way of life and life attitude of human in do their obligation in the earth for their salvage in heaven.

2. Traditional house as a masterpiece art*)

Traditional house of Kudus if notice deeply is more and more fabulous since its uniqueness and attractiveness in exterior and interior which full with ornamen that made by highest skill woodcarving artist. Foundation of the existancy of the traditional house of Kudus was full with taste and creation that fashioned in the beautiful forms without broken any religion values. Through the activity of art, there is possibility of adding the atmosphere of the deepest metaphysic reality.

Traditional house of Kudus, if seen from Bernard Rudofsky theory, is include in the communal architect that priorities in the art element which done continuosly and spontaneously balanced by whole community with the same tradition from time to time following the ritual habit inside the communal. Art is not just copy and physical implementation of the external form, it also as the spiritual elements that achieve esthetic form. The creation becomes what it called architectural without architect.

The construction of the wooden house made completely knock down that make it easir to release and assemble hence there is possibility also to make part by part of the ornamen fully detail and accurate. The decoration was inspired by the success of temple relief and the development process was instructed by Chinese woodcarver from Sun Ging area. The owners were the wealthy entrepreneurs and traders. The carved decoration were build on the whole component intentionally without gave any empty space left and the results was very optimum, full of meaning, symbolic and the style were correlation among Java, Gujarat, Persia, China and colonial (Europe) style.

Wali Songo influence in the formed of decoration was very dominant even in Islam religion there is a forbidden in the formed of living thing, but they gave the chance of a huge tolerate formed as acculturation and assimilation on the evolutif way thus create a wonderful figurative consequence of imagination from the living thing forms. Art appreciation from the Wali Songo that full with tolerate also accomplished by khalifah in the Arab since Abbasiyah era. Palace of Harun Al Rasyid in Baghdad, palace of Al Mutasin in Samara, Cordoba mosque in Spain, also decorated by fresco formed lion, eagle, horses, and the other creatures. Drawing arts applicated in carpets, ceramics, wall and doors achieved the highest level to become the world admire.

Art ornamentation looks unite with the main building, since the creators were very concern with details, function, structure, ritual, symbol and esthetic that decoratively increase the attractiveness for whoever want to see it. The particular local habitual in the way of life through the architectural behaviour is the description of personification of the Kudus traditional house that make it different in form and style with the other joglo building in Java commonly, except in the form of the roof and soko guru as the support of the tumpang sari.

3. Traditional house as the Class symbol *)

The beautiful traditional houses of Kudus have average age for more than 100 (hundred) through 200 (two hundred). Due to the age of the building, if someone wants to analyze it, they have to use the examination within that era.

According to Prof. Berger, the structure of the Java community at the 19th and 20th century can be divided into several class such as; nobles, government officers, traders and farmers. Colonial politics at that time placed politic emancipation that have aim to liberate individual from old social band which consider shackles the freedom and law enforcement that hold mostly in the feodalism band. Development of individual in the community was appointed to the forming of personality, spirit effort in order to developing the prosperity soon.

In the other words, Kudus citizen that categories as pesisiran (near the beaches) citizen, their wealthy level mostly higher compare with the nobles and the officers at that moment. But in the daily life they did not get any self-respect and honor by the community. They way of living as a trader was qualified as second class and dishonor, hence as the compensation citizen of Kudus Kulon, that the majority were traders, formed the appearance of their house very glorious with the expectation that their too have the rights to get honor same with the nobles. The level of their house made in high five stairs to suit with the social strata like what it done by noble community. Guess from the farmers were accepted in the front room, for the officers community accept in the midlle room while for Bupati (distric chief) and Netherlands people were accepted in gedongan room. Surrounding the house was made high wall same as the form of palace.

Traditional houses that at the beginning owned by traders of Chinese moslem were copied and developed with the Javanese and Islamic values. All over the house were full of carved with ornament from many styles like in the palace of kings in Java, done by high skilled woodcarvers with very fascinating result. Accordingly, it worth to gets the confession of honor like government officers and nobles. For them, house were a symbol of status or stage that worth to get honor and equality.

(Source :* J Pamudji Suptandar, Great Lecture of Rupa art and Design Faculty of Trisakti University/Adopted in English by Deva's father)

The fascinating wooden carved at the traditional house of Kudus must be come from the very skilled woodcarvers. Then, from where the woodcarvers came from?

The carving style of the wooden traditional house of Kudus was quite distinct from the other famous carving centre in Java, Jepara. Historically, Kudus was a carving centre long before it developed as a skill in Jepara. Carving was introduced to Kudus when an emigrant from the famous carving city of Yunan - China, The Ling Sing, arrived in the 15th century. He came to Kudus not only to spread Islamic teachings but also to devote his skills to the art of woodcarving, and his style, Sung Ging, was famous for its smooth and wonderful woodcarving masterpieces.

The Ling Sing was wellknown as mubaligh (spreader of Islam) called Kiai telingsing. The name of Kiai Telingsing until now use as a name of a street in Kudus city. There is a kampong or village surrounding the street called Sunggingan that predicted came from the Sun Ging name. The area, at the past, was belief as the resident of the woodcarvers and carpenters from the devotion of Kiai Telingsing skills.

From the 16th to the 18th century, woodcarvers in Kudus received many orders to construct wooden houses. The main material - highest quality teak - was supplied from Blora's, Tuban's and Bojonegoro's forest. From the 19th century, however, high quality teak became scarcer and scarcer and this, in turn, discouraged the woodcarvers of Kudus to develop their skills.

The carving skills also belong to Jepara's people and has been very famous until now. There is an opinion, which said that wooden carved art in Kudus also done by woodcarvers from Jepara, eventhough in the reality it different in the carving models, especially in the mission and filosophy.

According the history, Mantingan mosque in Jepara has wall that made from carved white stone with the flower motifs that was masterwork of a Chinese called Tji Wie Gwan who brought by Raden toyib to Jepara after come back from his Islamic study in Campa for five years. Raden Toyib then married with Ratu (queen) Kalinyamat, the very famous Jepara's queen at that time.

For his achievement in build Mantingan mosque at the year of 1559, Queen Kalinyamat and her husband gave a new name for Tji Wie Gwan to become Sungging Badar Duwung, Sungging means carving expert, Badar same with stone and Duwung means tatah (tool for carv).

This Sungging Badar Duwung who then recognized as the root source of the Jepara's carving art which consecutively knowing in all over Indonesia and the world. According to history, he was too takes a part in the erection of mosque in Loram (a name of area in Kudus) and mosque of Menara Kudus.

Sungging Badar Duwung then devoted his skill to the surrounding community in Jepara as well as in Kudus and presented high skilled carvers that from time to time growth in numbers. This skill direct and indirect was useful in the process of developing the traditional house of Kudus.

The certainty of mentioned things were still need to be investigated furthermore. But for sure, the traditional house of Kudus has build and become one of the Kudus markers with its fabulous woodcarving.

Philly's Miter Plane

01/03/2008, 08:52 | Traditional Tools & News
Chris Schwarz reviews Philly's Miter Plane on the Popular Woodworking blog. Nice plane, Philly!

The Odyssey

00/00/0000, 00:00 | Skiving Off
Yesterday I faced my greatest challenge as a woodworker.

I wasn't even in my shop when I realized I was in this spot of bother. I was at my desk at work.

It was the space bar that got me.

As my right thumb hit the space bar the electrical grid of my body communicated that something was rotten in the state of Thumbsville. Yep....little splinter in my big right thumb.

I don't think I visited the shop yesterday morning so somehow a sliver of cherry had spent the night with me, living just under the surface of my thumb.

Normally, Gail is my splinter removal girl. However, less than 24 hours before this she had flown to San Francisco to visit her baby sister. It is interesting, because in our 12 years together this is the first time we have been apart for any reason other than my business travel. In other words, although we’ve spent weeks apart with my travels to Viet Nam, China, Hong Kong, Germany, Spain, Belgium, France, The Netherlands, Canada, and all over the States….July of 2008 will mark the first time I’ve spent a night alone in my own house. Of course I have Peyton.

So, staring at the splinter yesterday, and realizing Gail is gone, I considered options. Gail's middle sister is a nurse with keen eyesight, but she was leaving for San Francisco that very day to join up with her two sisters. Calling her was not an option.

I thought of calling on one of my friends in the office. Except I've been married so long I think I forgot how to "hook up" with a new woman....even for splinter removal. Am I supposed to take in the results of my most recent blood test. Even then, how does the conversation begin? "Excuse me , Gladys, I know you successfully raised children, so I know you've done this before...would you mind going after some wood I have here for you????" (Wow...that would have landed me in HR... PDQ.)

So I decided I was own my own. Naturally, the situation followed the Right Hand Rule. I remember learning about this in Calculus. It means if you are right handed, you will always have to do one handed tasks with the left hand, and vice versa. My tool of choice was a thumbtack/pushpin. As I took that pushpin between my left thumb and forefinger I thought of an interesting paradox:

I'd give my left arm to be ambidextrous....

Like General Eisenhower who signaled the go ahead for Operation Overlord, fully realizing that this necessary step would still require the death and destruction of many Allied forces, I plunged the pushpin into my own Omaha Beach...my right thumb. I dug, I pried, I levered, I cried. The tears served as little magnifying glasses that easily improved my vision ten fold.

At times I pushed it deeper. At one point the delivery turned breech. Still, through the agonizing pain, I continued the pushpin torture. Suddenly, like a prairie dog in the desert or a Whack-a-Mole at Chuck E Cheese....a tiny portion of the splinter popped up. Because I am a committed nail biter, I didn't have the option of pulling it out with finger nails. My choice was to scrape and pray.

I scraped the pushpin against the side of the splinter fully expecting to see it shear off like a whisker in the graphics from a Gillette commercial. Yet, to my great joy, it did indeed pull the splinter fully out of my body.

I looked at that splinter laying on my desk in its own little biohazard containment area. And I was left wondering, "How do single guys deal with splinters?" Then the flood of memories came into my head of the woodworking adventures Gail has shared with me. They all came back...the wound scrubbing...the bandaging...the drives to the Emergency Room... scrubbing the shop floor with bleach...Gail has been an integral part of my woodworking.

So until she returns I am left with the dilemma...

Time in the shop is the perfect way to pass the time while I am alone. Yet being alone subjects my tender body to injuries that may require the assistance of trained professionals.

Finally, the solution came to me.

The Life Alert system (I've fallen and I can't get up) is on its way and will arrive tomorrow. Soon I will be able to maintain my shop independence and can stave off the attempts of those who believe I should move my work to a Group Shop.

Thank you, Life Alert.

Wyoming wood rings

00/00/0000, 00:00 | Wooden Rings from Touch Wood Rings
A lovely couple from Wyoming designed these blue spruce and hawaiian koa rings with birch liners. They wrote:
" Dear Nicola and David, What a dream come true. Thanks for working with us and crafting such soulful pieces. You made this a meaningful process. Even more lovely is the superior customer service and friendship you have given. These are definitely ours, they fit comfortably and we adore the unique wood. We are both so happy to have rings we get to feel positive about. We'll be in touch, and as always are wishing you the very, very best. Count us as two more lucky and grateful wood clad people."

Thank you!! It is David and I who are grateful. We meet so many wonderful people who become real friends. This is truly joyful work. :)

For This I get Paid? — The Final Installment

00/00/0000, 00:00 | Popular Woodworking


I got back to Cincinnati late Saturday after six days at the Marc Adams School of Woodworking, where Phil Lowe taught me and 11 others how to build a demilune table with a veneered apron. I promised to post a picture of my table today. The one you see above is Phil's. The one you see below (not quite completed...) is mine. 'Nuff said.



— Megan Fitzpatrick

Hawaiian Koa Wood Rings

00/00/0000, 00:00 | Wooden Rings from Touch Wood Rings
Hawaiian Koa wood is so beautiful. It's different in every kind of light, sometimes golden, sometimes dark but always luminous with a depth of figure and grain that is almost unparalled. The golden toned wood in the purple heartwood set is Hawaiian Koa.














Here is a recent set of Hawaiian Koa Wood rings that David created for a lovely couple in Austin, Texas.






And, a little ring-related story from Alina: "I babysit a 2-year old boy Ethan (who I am training as a botanist). I see him weekly and we have awesome adventures! One day, his mom Julie was helping me pack up the stroller for our walk to the park. I snapped Ethan in to his seat and Julie gasped loudly! I thought for sure I must have caught his fingers in the buckle or something. By the time I realized he was fine and in one piece, Julie had grabbed my hand and was admiring the koa ring in the sunlight. It was an amazing reaction -- one of real awe to make her gasp. Pretty great. Anyway, my compliments to David once again. "




Better Turning?

00/00/0000, 00:00 | Wood Destruction by a Woodscrub
Time to be fair. Harbor Freight's turning chisels probably wouldn't have bent and broken as shown in the previous entry if I had the experience to know that:
  • They were not sharpened properly- The tools had several angles ground into them creating a convex shape. Properly sharpened tools are straight or concave (slightly hollow). This allows proper use of the bevel when cutting.
  • I was applying the tool incorrectly- I did not use the tools properly because from the beginning they were not ground properly (see above). So when I was attempting to sharpen them, I was not achieving anything other than to duplicate the way they arrived. This led to me failing to "ride the bevel". I was using all the tools as scrapers instead of cutting tools. That led to catches, shattering handles, bent tools, etc.
I really wish I had taken pics of the tool tips as they arrived. But these being my first set of tools, I had no idea they were anything other than acceptable.

Watching some video and reading some books led me to my first revelation: Sharpening. I was sharpening the tools very poorly, adding facets and a convex shape to the bevel. A very quick and dirty jig for my grinder changed that.

It's made from 3/4 MDF, glue and screws. The angle of the bed is easily adjustable by loosening a screw and moving the bed. A protractor of some kind is still needed to get any repeatability, but I find that setting the bed with the tool against the stone works as long as the bevel angle is trustworthy.

Light touches, and a cup of water nearby keep from blueing the carbon steel. I have in my budget to buy proper tools soon made from HSS and much more substantial than these flimsy little guys.

My second revelation came when I discovered cutting angles. Having the tool at right angles to the spinning workpiece is rarely the proper orientation. I found that cutting from side to side makes a world of difference. As does riding the bevel. The wood practically just falls off the workpiece when I find the sweet angle for that cut.

I'm still learning and making mistakes. That's cool. I'm having a blast anyway!

Here are a couple things that have come off my lathe:

The mug in the rear is made of laminated maple. That was done purely with my poor sharpening and tool control techniques. Good results, but took way longer than it should have.

The mug in the front is padauk and some kind of yellow wood veneer between the laminated layers. I started it with the poor technique, with it taking even longer than the maple one due to padauk's toughness. But the lessons learned were applied to it at the end, and even the padauk came slicing off with ease using properly sharpened tools and good technique.

The tool handle is cocobolo. Talk about a difficult wood to cut. I was at the grinder ever 2 minutes or so. The coco would dull the tools faster than anything I've cut so far. But it has an amazing grain and looks outstanding.

The play between the sapwood and heartwood is beautiful. The photos don't really do it justice, which is too bad. It is finished with just beeswax applied on the lathe. The ferrule is just a copper 3/4" plumbing coupler from Lowe's. 75c each. I ground it down a bit shorter than it was originally. I still need to polish it. The thing is just stuck on there for now to get a feel for how it will look completed. I added the little details at the front of the handle to give me a tactile warning when I'm choking up really high. Keeps me from having to look at my hands when turning, I know exactly where they are now.

I haven't decided which turning chisel to award this beauty to.

The front view & a wicked keeper

00/00/0000, 00:00 | Sauer & Steiner


The next photos will be of the finished planes - I promise.

Highland Woodworking's New Fall Catalog is Mailing Out!

00/00/0000, 00:00 | Highland Woodworking Blog

0708_hw_final_front_cover.jpgThe Curtis Buchanan class series sets the tone for another exciting catalog and season of fall woodworking. The catalog is full of new products and the great selection of woodworking tools, supplies and information you've come to rely on from us. You'll find the hot new portable s