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Episode 18 - Bombe Series - Shaping the Pigeonhole Doubler

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy's next step on the Bombe Secretary project is creating the profile on the front edge of the writing surface doubler. He has already cut the Bombe Secretary writing surface doubler out on the bandsaw, run a flush cut router bit, and lastly cleaned it up with hand tools. In this podcast we see Tommy complete the shaping of the doubler's front profile.

A Piece of History from the Early Bronze Age

00/00/0000, 00:00 | Woodworking blog Woodworking Magazine

When a young Thomas Lie-Nielsen set out to start making premium handplanes in the early 1980s, he launched his business with an adaptation of the Stanley No. 95 edge-trimming plane.

But Lie-Nielsen wasn't the first person to make this tool in bronze. That footnote goes to machinist Ken Wisner, who made the planes in small batches and sold them through the Garrett Wade catalog. When Wisner decided to get out of that business, he turned over his patterns to Lie-Nielsen, who took them to Maine and set up shop in a shack on his farm.

I've always wanted to own one of these Wisner planes – partly out of curiosity and partly out of my desire to own a piece of recent history. But they're hard to come by. And they're expensive when they do come up on eBay.

So this weekend, I got a little schoolgirl thrill when Jeff Skiver pulled a Wisner out of his bags of tools during a class on handplanes at the Marc Adams School of Woodworking. He wasn't looking to sell it, and I won't tell you what he paid for it. Suffice it to say that Skiver practically stole it from a starving widow who had substantial medical bills.

The Wisner is an interesting piece of work. On the one hand, the main casting was nicely polished and the machined areas were crisp and clean. But the thumbscrew on the lever cap was black plastic (the screw itself was metal, however). And the main screw that joined the lever cap, iron and body casting was an off-the-shelf hex-head screw.

Wisner signed his name on the plane with some sort of rotary tool (perhaps a Dremel). And the blade was thinner than the Lie-Nielsen version.

Of course, when you are blazing a trail like Wisner was, you have to overlook details like this and appreciate the sheer fact that this plane exists. Plus, look at what this little plane led to in Warren, Me.

And if anyone has a Wisner plane they'd like to part with (for the sake of history, natch) please drop me a line.

— Christopher Schwarz


Wood Flooring

00/00/0000, 00:00 | Wood Flooring
Welcome to the A1 Wood Flooring Blog! Here you'll find flooring information and updates on our main site - A1 Wood Flooring.

Two peas in a pod (Wooden Wedding Ring Set)

04/06/2006, 23:47 | Wood Rings by Simply Wood Rings


"Two peas in a pod"




For that couple that have that unique bond of having so much in common. I have made this set "Two peas in a pod".

The Box is made of White Oak wood and Red Oak wood.

The rings shown are single wood Walnut (men's) and Mahogany (women's)

Click Here To See The Listing.

Phew!

00/00/0000, 00:00 | Sauer & Steiner
My apologies to everyone for the missing website during the last several days. And also my deepest thanks to everyone who phoned, emailed and posted their concerns about the situation. It seems my domain name registration had expired - thankfully - it is up and running again.

Cheers,
Konrad

Digital Download of Issue 9 Now Available

00/00/0000, 00:00 | Woodworking blog Woodworking Magazine

You can now download an enhanced pdf of the March 2008 issue of Woodworking Magazine (Issue 9) for $6.

Our instant digital downloads are compatible with any computer running Adobe Reader 7.0, a free program available from Adobe that runs on Macintosh, PC and other systems. The downloads are delivered to you on a secure and fast server (a high-speed Internet connection is highly recommended). Plus, if for some technical reason your download is interrupted (power outage due to nefarious squirrel activity etc.), it’s quite simple to get back on and download the issue again.

Issue 9 focuses on the act of handsawing, and it explores the three backsaws you need for hand-cut joints – the dovetail saw, carcase saw and tenon saw. Plus we explain the nearly-lost English system of cutting joints by hand.

We also delve into cutting circles with a simple (and very cool) jig, plus how to properly use glaze when finishing. All these skills will help you build the Stickley Tabouret featured on the cover.

On an administrative note, we’re still working on how to deliver subscriptions digitally to subscribers and have narrowed it to a couple options. More news on that to come this summer. Until then, these enhanced pdfs will (we hope) keep you informed and inspired.

For more details on the digital downloading process and to place an order, click here. You can view all our digital downloadable products here.

— Christopher Schwarz

Antique Wood Pergola (Joglo) Pillar Size 30x30cm

08/15/2007, 07:55 | Antique Knockdown Carved Wood House

Recently, joglo can be applicated as :

* Decorating of the house

* Support of the roof to get Pencu style.

* Placed in the edge of the pools as a relaxing place

* Placed in the house yard or garden.

*Placed in the backyard or terrace at the back house

* Garage or as a roof protection of a car

* Soko Guru or support of pendopo

Episode 103 - Base Molding Transitional Piece

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
With the backboard off, Tommy breaks out the scrub plane and starts removing material from the inner case sides. When he's done, he turns the case on its back to attach the transitional piece.

Episode 84 - Ask the Masters 13

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
With the banding now cut, it's time to put on the cuff. Tommy outlines how to construct the table foot and cuff then reviews some user submissions.

New Posting Rules

04/23/2008, 23:37 | LumberJocks.com :: woodworking showcase

As you may noticed I’ve added new posting rules to the site. You can see red “View the posting rules” link above each textarea. Just click on it to expand the latest version of the rules.

These rules are not here to restrict healthy woodworking discussions. They are simply the reaction to some recent incidents and are focusing primarily on personal attacks, offensive posts, advertising as well as political and religious controversies. Note that these new rules will not be retroactively applied to any past posts.

There are two rules that were especially tricky to define and set – advertising and religion/politics – so let me share my opinion about them:

  1. no advertising – we must start getting strict about this since we have real advertisers spending money to advertise on our site. Plus it’s evident that personal business interests can dramatically influence the tone of discussions. There are following exceptions to this rule: you can still label your woodworking projects as “for sale” and you can include your personal business website in your signature as well as in your profile. And I’d like to add premium business membership features in the near future.
  2. no politics/religion – although we respect everyone’s views on politics and religion we have found from past experiences that it’s in the best interest of our online community to avoid such discussions unless they are directly related to woodworking (ex. discussing woodworking project from the church). There is simply no better and faster way to derail a topic than to bring in religion/politics. Let’s talk woodworking here ;)

So here are the current posting rules:

=======================================

The goal of our online communities is to provide individuals with a place to share and discuss common interests and to form friendships with others from around the world. We reserve the right to remove any messages that are contradictory to this goal and/or ban the offending member from the site.

READ THE RULES BELOW AND UNDERSTAND THEM BEFORE POSTING

  • Be civil, courteous and respectful to all.
  • Keep your posts appropriate for our members of all ages to read/see.
  • Don’t get personal. A good general rule to follow is, “criticize ideas, not people”.
  • We do not tolerate abusive, malicious, personal attacks.
  • Postings deemed to be Spam will be removed.
  • Don’t discuss politics and religion, as long as it is not directly related to woodworking.
  • Don’t advertise directly on the site. If you have a product that you would like to advertise contact our advertising department. Note that labeling projects as “for sale” as well as adding your business website to your profile and signature is allowed. Premium business features will be added in the future.
  • Off-topic discussions should be posted in the Coffee Lounge Forum. Please remember to keep such postings appropriate for all our members to read/see.
  • Debates with other member(s) that are not beneficial to the site as a whole are to be done through the private message system.
  • You are responsible for following the copyright rules. Don’t post photos/content by others without consent/credit given.

LEGAL OWNERSHIP
Each message posted is owned by and the opinion of the original poster. Neither lumberjocks.com nor its owners or webmasters are legally responsible for anything posted on these forums.

The site managers reserve the right to remove any or all of your messages at any time and remove you if they see fit.

HANDLING OF INAPPROPRIATE CONTENT

  1. Refrain from responding to such content in a manner that perpetuates the situation.
  2. Inform the site managers of comments/contents that you deem inappropriate
  3. The site managers will determine if intervention is necessary and what the next course of action is:
    • The offending material may be removed from the site immediately.
    • The individual may be contacted privately and told to refrain from posting inappropriate material immediately.
    • The individual may be banned from the site immediately without any warning.

=======================================

I hope this step will help to further enhance the overall quality of the discussions here at LumberJocks.

Episode 72 - Bombe Secretary - Upper Pediment Box Construction

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Heeding the advice of a viewer, Tommy starts wearing a dust mask when milling wood and hopes the damage he's already done to his lungs is not permanent. Tommy cuts the upper pediment box with a band saw and router and mounts it to the top of the desk. Then, he shows how he attached the front, back and upper boards to the box frame.

sweet rebates!

00/00/0000, 00:00 | Sauer & Steiner

First off - let me apologize for not posting anything for a few weeks. I have been pretty busy in the shop - working on some very cool planes and some “other work”. I will be posting about it in the next few weeks.

I have recently completed a set of 4 rebate planes - 1/2", 3/4", 1" and 1-1/4" widths. The sides and sole are 01 tool steel and the infill is Brazilian Rosewood. It has been a while since I have made a set of these - and I have to say it was a lot of fun.




They are a matching set in that all the Brazilian Rosewood came from the same piece - but I tried to maximize some of the figure by using it where it will be most visible. The 1-1/4" rebate is a good example with that wonderful swirl at the front.







Most of the wedges have either some burl or curl in them.


258 - Book Review of "Choosing and Using Hand Tools" by Andy Rae

04/25/2008, 03:53 | Matt's Basement Workshop Podcast

When it comes to essential reads in the world of woodworking, I consider "Choosing and Using Hand Tools" by Andy Rae as one of the most important. 

Andy does a great job of presenting an amazing amount of information about a large number of tools both traditional and non-traditional to the woodshop.

This book isn't just filled with a few pictures and a couple of little descriptions of each tool, but instead Andy does a great job of making sure the reader has a good understanding of the limitations and capabilities of each tool and to which family they belong.

Copies of "Choosing and Using Hand Tools" can be found at both Sterling Publishing and also at Amazon.com.

Hendrik has agreed to come back in May to talk about starting a woodworking business.  So remember to get your questions in as soon as possible.

Also, Hendrik is starting his annual three part finishing seminars: 
Part 1 "Preparing the Surface and Staining" - April 26th or May 3rd. 
Part 2 "Hand Finishing and Rubbing Out"    - May 10th or 24th.
Part 3"Antique Restoration Techniques"      - May 31st or June 7th.
So if you live in the Toronto area or feel like visiting it, and you want more information about Hendrik's finishing seminars, send an email to info@passionforwood.com

Of course you can always drop me a line with your questions, comments, suggestions and schwag entries anytime.  Just send them to mattsbasementworkshop@gmail.com.

 Listen to today's show by clicking on the player below

powered by Podbean.com

 

Woodcraft.com - Helping You Make Wood Work

 

 

To download this show directly to your computer just Right Click and "Save Target as".

What is the Cost of a 4 Person Infrared Sauna?

04/28/2008, 04:40 | Wood Shutters
The 4 person sauna is crafted for a family of 4. It has a wide space, with contoured chairs and lumbar supports Because of its size, designers have made it as a corner sauna, since it will blend more comfortably and will look well as a corner fixture in any home. Of course, there are those who would look for a standard model, but it has been noted that most buyers of a sauna would choose a design for a corner sauna. The 4 person sauna has a 6 heater plates that will enable the occupants of this infrared sauna to fully enjoy the relaxing and healthful radiating heat benefits of infrared rays. This sauna has already become a regular fixture in many homes of affluent families who value their health as much as their bank deposits.

There are manufacturers who makes top of the line saunas using the world famous Burmese hemlock wood, which is known for fine texture and over all smoothness. This wood is non-toxic and is very much in demand for use as sauna boards. There are other woods used for other types of saunas for private homes, but Burmese hemlock wood is the preferred material by many makers of top of the line saunas. Actually, there are now several models of infrared sauna for private use that are made in China. A 4 person sauna that is made in China and considered top of the line, is priced at $ 2,000 to $2,500, while a top of the line 4 person sauna made here in the US can go as high as $ 4,600. Buyers of 4 person saunas still favor those that are made here in the US because Chinese made saunas are inferior in make and even in design. Aside from this, Chinese made saunas uses low grade materials thus resulting to a lower quality of beneficial infrared heat.

Most if not all US made saunas use ceramic plate heaters. This is because laboratory test have shown that ceramics is the most efficient materials in emitting infrared heat rays. Next in efficiency will be carbon and the third is aluminum. These three materials are all used as heating plates of infrared saunas. In a 4 person infrared sauna, the standard number of plates used is 6. These 6 plates are behind wall boards and also in floor level boards. This positioning is crucial to have an over-all distribution of infrared heat rays to the body.

If you are looking for a sauna then visit us now!

We have a nice 4 person infrared sauna that will be great for the family.

So do your health and your family a favor and go get a sauna today!

Sugar cane cart

00/00/0000, 00:00 | UnpluggedShop.com

For those of you who didn't know, I am an American living with my wife and kids in the Caribbean in the Dominican Republic. I am working as a Baptist missionary planting a church in Santo Domingo.

Last week, we went to a beach town called Juan Dolio. It is located an hour or so east of the capital, Santo Domingo, and is a fairly popular tourist destination.

Around the area, there are a number of bateys, or sugar cane fields. Even today a lot of the cane is cut by hand by Haitian immigrant workers. One of the problems with sugar cane is that it is an extremely bulky material to handle.

I haven't been to any of the bateys when they were harvesting for several years, so I don't really know how they are doing it now, but carts like this one were used to haul the cane out of the fields to a light railroad or trucks or directly to a mill where it would be ground into something more manageable.  read more »

"Flexner on Finishing" Live

04/22/2008, 21:34 | Popular Woodworking

When the topic is finishing, Popular Woodworking magazine turns to Bob Flexner for answers. We believe he is the foremost expert when it comes to anything from alkyd-based varnish to using Xylene as a solvent and thinner. We might be biased because he writes our "Flexner on Finishing" columns found in nearly every issue for the past decade, but the fact that Bob writes for many other publications reaffirms our belief.

Bob also teaches classes throughout the country. A few weeks back he was at the Marc Adams School of Woodworking to teach a two-day seminar on finishing. Then, while so close to Cincinnati, Bob accepted an invitation to present a similar class to the Cincinnati Woodworking Club and that seminar was hosted at the Popular Woodworking office and shop. Luckily, I was on hand for the Sunday session and I quickly decided that I wish I'd been available for Saturday?s portion as well.

If I had attended both days, I expect I would have had the same look that many of the participants had when they left late in the afternoon on the second day. Due to his vast knowledge on finishing and his willingness to pass information on to others, he shares so much in his seminars that there's a lot of stuff to digest.

Facts such as how to properly clean a brush. Simple right? I thought I knew what to do, too. But, Bob quickly had me understanding I didn't know the secret. He had a few brushes that he passed around that, after many cleanings, were as soft and usable as they were when purchased quite a few years back. The secret, according to Bob, is to complete the cleanup with soap and water and repeat until you get a good suds. That?s the final step no matter what finish was applied with your brush. I have to admit, I?ve never washed my brush with soap and water. And, I cannot tell you the times I?ve returned to a brush weeks later and had to bend and twist the bristles to be able to use the brush a second time.

Another tidbit I scooped up about brush cleaning dealt with shellac. As you may know, I?m a fan of shellac. I like the quick drying time of shellac as well as the replication of what I consider a period-type finish. And while I spray most of my finishes, I do occasionally dip some bristles into shellac. For me, cleaning shellac from my brush was a matter of dredging the brush through a number of cups of fresh alcohol until I felt the shellac was removed. If you think about that process, I was (as Bob pointed out) simply thinning the shellac with each rinsing, hopefully reaching a point when the shellac was gone. I wouldn?t know if I needed to twist the bristles or not until the brush dried.

Bob?s solution is to wash the shellac brush with a 50/50 mixture of household ammonia and water. Ammonia breaks down the shellac. Then finish with soap and water (look for suds). There?s an idea I had never heard before, but I will undoubtedly try the next time I need to clean shellac from my brush.

These are but a few of the tips picked up during the seminar. Bob also spent time explaining French polish. I filmed a majority of his presentation on French polish and I hope to add that to our video pages in the next few weeks. If you have any interest in French polish, don?t miss it.

And if you have an opportunity to catch one of Bob's seminars, I highly suggest you do so. Go prepared to process a huge amount of finishing information, take great notes and stay sharp because I know you?ll gather in some tidbit that improves your finishing abilities. I sure did.

And if you cannot locate his seminar somewhere close to you, his book, "Understanding Wood Finishing" (Peachtree Woodworking) covers many of the topics and is invaluable as you begin finishing pieces with something more than wipe-on oil.

Got any tips to share or questions about finishing, post you comments or concerns and we?ll see if others can benefit from your shared knowledge or help get you answers. Or, I?ll thumb through Bob?s book ? I?ll bet he has the topic covered within the pages.

?Glen D. Huey
 

p.s. We also have a lot of Bob's Popular Woodworking articles available for free on our site's Finishing Page.

Wenzloff Dovetail Saw

02/07/2008, 11:57 | David's blog



As requested, here is a photo of the Dovetail Saw which Mike made for me.

It is ...

First Class Practice

04/11/2008, 03:41 | Lost Art Press Blog

Editor's note: The following blog entry was penned by John Hoffman, my business partner here at Lost Art Press. He wrote this after assisting me during my sawing class up in Sterling Heights, Mich.

? Christopher Schwarz


I am in the process of sawing out large notches for the Trestle Table from Woodworking Magazine.  I have been experimenting making first-class saw cuts. I have used the chisel with the bevel toward the waste and away from the waste as suggested by Chris.  The key for me is to not tap the chisel to hard. I am using Southern Yellow Pine, (an exotic wood to Canadians) so it is not hard, however, I have been able to cross the baseline with either bevel approach if I hit the chisel too hard. The other experiment I have been doing is to see how much of a notch I need to make with the chisel for the saw to ride in. 

In this pic you can see a deeper notch and a shallow notch.  I have tried to keep the shallow notch deep enough to cover the saw set. Noctice the somewhat crocked lines made from my dull marking knife.



The next pic is the result. Again the lines seemed to work out well and it seems that the smaller notch worked fine. Notice the notch in each corner to guide the saw. It was a bit tricky because the work is only 1-1/4" inches thick which put the sawing close to the bench top.



Yes I did run the toe of the saw into the top of the bench, but only once. Really! I then continued to practice sawing to the line to waste out the rest of the material.  This is the result.



If you look closely some of the saw cuts are definitely better than others. I tend to wander off line at the far end of the cut. I have been focusing on watching the reflection of the work on the saw plate to help me stay true. Another trick from Chris, who told me the best thing to do is keep on sawing.

? John Hoffman

Episode 65 - Bombe Secretary - Pediment Astragal

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy has finished the box frame with front work and blocking attached. Now it's time to make the astragal for the pediment. An astragal can be an architectural element used at the top or base of a column, and it is also used as a framing device on furniture. He drank extra coffee so his hands are nice and steady for the astragal work.

Introducing the No. 141-1/2L

00/00/0000, 00:00 | Sauer & Steiner


Back in June of 2007, I had the good fortune of meeting two people on my “list”– Jim Leamy and Paul Hamler. It was a little overwhelming – Paul had his brand-spanking new scraper plane insert – and Jim… well – he had an army of plow planes. Jim and I were set up beside one another – and after the 10th plow plane my jaw started getting sore from hitting the floor. They were amazing – and no offense Jim… but the pictures on your website do not even come close to representing your work. I was pretty smitten to say the least. A funny thing happened as I was standing there admiring them. I really wanted one, but not necessarily to use. It was a strange feeling. I love fine tools – but they have always been purchased because of their exceptional function as well as their aesthetic. I guess this is a testament to Jim’s work, because this time function was a secondary consideration.

During the show, I must have walked over to “planet plow” at least a hundred times –daydreaming of what I would want if I were to commission one. It was harder than I thought. The one plane that really captivated me was the Sandusky center wheel plow. Ok – that was the plane – now what were the specs in this little dream? The Brazilian Rosewood version was fantastic. Brass fittings… or nickel plated? But ooh – the ebony and nickel plated version… sweet. Between visits 56 and 57 I noticed something else – these were all for right handed users. I wondered if plow planes could be made for us sinister folks? So shyly – I asked. Jim’s eyes lit up – a good sign. He told me he had never made a left handed plow – and seemed a little excited about me asking about it. Now this was starting to get really exciting – the possibility of Jim’s first left handed plane. And this seemed to open my mind a bit more – to other woods that might not be as common. The first one that came to mind was African Blackwood. Again – I asked Jim if he had ever made a Blackwood plow. He hadn’t. Hmmm… the plane was starting to spec itself!

Over the next couple of months, Jim and I stayed in touch quite regularly – talking about possible configurations of materials. Brazilian was still on the short list as was Ebony – but Blackwood has a special place with me, and in the end – won out. Jim really thought the fittings should be plated and not brass – and I was quite happy to go with what his gut was telling him.

On January 10th, the first email arrived – he was starting the plane! Shortly after, pictures started rolling in. The first was aptly titled “swiss cheese”. There was a great little touch happening in the background of all the pictures – there was a different CD case, and I am assuming to show me what he had been listening to that day. As the update pictures arrived – the CD case changed. It was amazing to watch the plane come together. Here are a few of the images Jim sent – in chronological order (starting with “swiss cheese”);












One of the coolest touches is the number stamped on the plane. Jim called several times during construction – and one of them was to discuss the number system. He explained that the Brazilian Rosewood or Boxwood Center wheel with ivory tips was number 141. An Ebony center wheel without ivory tips was a number 142. Without missing a beat, he said “your plane can only have one number really – 141-1/2L” I wish he could have seen me beaming with excitement on the other end of the phone. My only comment – a resounding “perfect!”

I could wax on for several more pages, but I know enough to get on with the photos of the finished plane...
















Fatigue or Just The Early Stages of Dimentia????

00/00/0000, 00:00 | Skiving Off

Gail and I visited the greater Detroit area this weekend to visit with Chris Schwarz and John Hoffman who were teaching classes at the Sterling Heights Woodcraft Store. Gail and I didn’t make it to the store, but we did spend some quality time visiting with Chris and John over dinner at the Royal Oak Brewery along with several members of the Southeast Michigan Woodworkers’ Group. They were nice guys, and I once again made new woodworking friends whose talents are far superior to mine. I sat next to a guy named Jason who showed me pictures of original furniture and art pieces he has recently made. I showed him pictures of my latest tool acquisition. I wish I was a better furniture maker, but so far my real strength is spending money on tools.

Comparison: I used my God-given talents to create this…… Oh yeah, well I used real US currency to buy this….

Whining excuse: I have been sooooooo busy lately…..

About three weeks ago I managed to get a great tool I have been wanting. I have been holding off talking about it until I finish the workbench, because I want to show it off on top of the bench. Well, wouldn’t you know it…I acquire this tool that is clearly a “Lifer” for my collection, and before I can even brag about it on my blog I managed to get a better one. Yes, boys and girls, last week I acquired an even rarer tool I have been wanting ever since I first laid eyes on a sample. It’s a “Double Lifer”; that’s one that makes you take up Eastern religions so that you can hold out hope of reincarnating with your stuff. Obviously, I have to finish this workbench so I have a suitable palette for displaying my freshly adopted children.

Sunday, when we returned from Detroit I set to work on the bench. Within minutes it turned into a classic example of why one shouldn’t work when he is really tired. It was SNAFU city. Luckily, there were no injuries.

Sunday night I started my draw boring process. My ebony pegs are 3/8”, so I am going to drill my holes 23/64ths (as I discussed with Chris Schwarz Saturday night). I decided I would pre-drill the holes with a 5/16ths brad point before going back with the 23/64ths metal twist bit. I thought this would allow me to use the 5/16ths brad point as a center punch to better mark the tenons before offsetting and drilling. So I drilled holes into the sides of the first two mortises of the legs.

As I take that leg from the drill press over to my bench, I think, “Hmmm, those 5/16ths holes look almost as big as my pegs.” My 3/8th pegs dropped right into my holes that were pilot drilled with a 3/8th brad point. Apparently I was tired enough to grab the wrong drill bit. So screw it…I will just make 4 pegs a hair bigger than 3/8ths to fix these.

Then I went on to try to end the evening’s work on a high note. So I started on a new leg and predrilled the holes this time with the correct 5/16ths brad point. I used that same bit as a center punch and I marked the tenons. Given the scale of the mating parts, I used a full 1/8th inch offset on the drawbore and I marked the tenons and drilled them with the 5/16ths brad point. I thought I would check the alignment before going back to drill all of the holes on this leg and stretcher joint with the 23/64ths. I dry fit the joint and saw a perfect 1/8th inch overlap. WAIT…. Oh Dear God…NO!!!!!!!!!!!!. Yeah, baby, when I insert a drawbore pin or a peg, it will ensure there is a full 1/8th inch GAP between the face of the leg and the shoulder of the stretcher, because in my fatigued state, I somehow offset the hole in the tenon on the wrong friggin’ side. I offset it 1/8th inch AWAY from the shoulder.

Trying desperately to end the night on a victory, I did quickly make a 5/16ths peg that I used to plug the wrongly offset hole in the tenon, and I am going to re-drill it with the offset the correct direction sometime this week.

Years from now when I finally reach the point where normal drawboring no longer presents such a monumental challenge I am going to raise the bar by having Gail subject me to a good dose of Waterboarding before I lay out where I want to drill the holes. But for now, I am failing without any extra distractions…. other than the internal voices screaming at me to stop sniffing the hide glue before I kill all of the remaining brain cells.

Williamsburg Woodworking Conference Trip Report

01/27/2008, 23:06 | Arts & Mysteries with Adam Cherubini - Blog

This year's conference was a delightful departure from the so far typical furniture fare of Colonial Williamsburg's "Working Wood in the 18th Century" woodworking conference. This year, Williamsburg's interpreters teamed up with tool historians on both sides of the Atlantic to share with us their notions on Tools, Tool Chests, and Workbenches of the 18th century.

I attended the first session joined by several current and former interpreters from Pennsbury Manor. For me, the quiet conversations between the conference attendees are as interesting and educational as the presentations themselves.

Each year, I bemoan that fact that no videos or transcripts will be made available. As I sat in the gorgeous, packed yet comfortable auditorium, I couldn't help but feel privileged. This sense was heightened by the forced absence of my friend Paul and those of you who emailed me and really would have loved to attend but couldn't. But instead of continuing to bang a drum that know one cares to listen to, I'll only say this in consolation: I think the "back of the class" conversations and fellowship are so great and so useful, that a video just wouldn't be the same experience.

The conference began with short lectures by Jay Gaynor and Jane Rees. Jay talked about tools. Jane talked about tool storage. The most memorable bit for me was Jane's mention of the "bass" joiner's tool bags present in several period paintings of shops. I've been carrying a similar woven grass bag of the sort ladies take to the beach to Pennsbury Manor for several years. And I think for all those years, my friend Dave has been whistling at me. Finally, I am vindicated. As it turns out, English woodworkers, including Jane's Grandfather, have been carrying their tools not in cleverly constructed wooden totes but in "bass" bags for at least 2 centuries.

Jane Rees, along with her late husband Mark, wrote the fantastic introduction to "British Planemakers from 1700", "Christopher Gabriel...", and contributed to "The Toolchest of Benjamin Seaton". She's a fantastic scholar and valuable resource, having a breadth and depth of knowledge matched by few or none. Perhaps because of this, I was left wanting more from Jane. She did a good job presenting the evidence of tool storage and workbench placement. But I was hoping for a summary that explained the rationale behind such issues. Maybe its obvious, but it seems to me that tool chests are not primarily used to transport tools, but rather to safeguard them in a commercial shop that you don't own or live in. Like modern day auto mechanics, I suspect period craftsmen abhored lending or borrowing tools. Like modern day auto mechanics, having the right tool for the job can be a matter of maintaining one's livelihood. Like modern day auto mechanics, the tool chest and its contents were easily worth 6 months to a year's wages. So we see rural and family shops characterized by tool storage consisting of open shelves and racks on walls, like the Dominy shop. Urban commercial shops, like those depicted by Roubo can probably be characterized by rows of benches, left ends facing the light source, and the use of tool chests to store individual craftsmen's tools.

Thursday's conference began with a lecture by Jane on Benjamin Seaton. It?s important to note that neither the Seaton chest nor its contents were present. Somehow, I misunderstood "we'll be looking at the Seaton chest". We looked at pictures of the Seaton chest and Kaare Loftheim's informative reproduction. The main carcass is fairly typical. It has a nailed or screwed up bottom. The till is a bit more interesting. We speculated that the secret drawers were nothing more than a way to fill space behind the drawers, very likely shortened to allow their removal without removal of the till. I'm fairly convinced and Jane confirmed my beliefs that tills like Seaton's were not designed to be removed daily. But throughout the discussions, I failed to hear the Seaton chest placed in its proper context: It has many features we would come to see as typical of 19th c chests including its tall proportions, multi leveled till with drawers, and veneered interior. I can't help but question the appropriateness of using this chest for a "working wood in the 18th century" despite the date of its manufacture. If we could look into a third quarter of the 18th c commercial shop, I suspect we'd see chests that look more like blanket chests, long and low, and few simple tills and tools with unmatched handles. In short, I suspect we'd see something more like the Nixon chest.

My notes are a little sketchy, but I think late Thursday morning, Marcus Hanson And Ed Wright demonstrated the hammer veneer work on the till. This was a fantastic demonstration that I think would make a great 2-hour video. When I began volunteering in Pennsbury, I saw my role as technical. I felt I was able to build things with period tools, in an unheated shop without electricity. Talking to visitors, especially non-woodworkers, was clearly not my forte. But Williamsburg's Hay shop craftsmen are different. These guys are terrific woodworkers AND professional interpreters who are just plain fun to watch and listen to. While none of them are Underhill caliber, you can see that St. Roy is one of many folks in CW who are good at presenting information and making it fun.

Thursday afternoon, Garret Hack discussed workbenches. I had never met Garret before and I found him delightfully charming and down to earth. I was disappointed he didn't discuss 18th c workbenches though. In my opinion, there's something weird going on with FWW's participation at the conference. The FWW speakers don't seem to feel compelled to limit their discussions to Working Wood in the 18th century, which is after all, the generic title of the conferences and the reason many of us attend. I know some of the attendees felt stronger about this than I did. I liked Hack's presentation and felt the need to jot down several comments:

"[The workbench] is the most important tool in your shop."

"[It] influences the work that you do."

"[My workbench] represents me as a craftsman."

Friday featured Roy Underhill's presentation (driven by his macbook pro!). The opening slide is shown below:



Roy's presentation was on screw threads and it was everything one would expect from The Woodwright; It was hilarious and informative. A heckler (no it wasn't me, really) mentioned that this was the first time he'd ever seen Roy work and not cut himself. I had a similar comment in a PW article on Building Saw horses some years ago, and later regretted it. Now I see that mentioning cuts to Roy is a little like singing Roxanne to Sting or asking Ricky Gervais "Are you having a laugh?". So I was curious to take Roy's reaction. Would he be peeved or annoyed? Surely he wouldn't laugh like this is the first time he's heard that one. He responded quickly: "The Director kept yelling "Cut!" and I didn't know what he was talking about".

The presentation ended with a very cleverly set up joke of the sort only someone with Roy's superior intellect could muster. And as I finished my belly laugh with everyone else, a wash of disappointment came over me that would later characterize my feelings about the entire conference. Its was fun, but missing something. I felt Roy missed the opportunity to discuss the advantage (in my opinion superiority) of wooden vise screws that he'd just explained in detail how to build. It seemed like every lecture was great but with a few notable exceptions, needed a 5-minute summary or conclusion.

The conference closed with an informal poll indicating that more than half the audience was there for the first time. This made me wish more than ever that some of the lectures had a bit more resolution to them.

All said, I wasn't and have never been disappointed by the conference in Williamsburg. It was a great experience, as much for the fellowship as the lectures. You're going to leave the conference a better, more informed woodworker. So I recommend going and going back even if the last conference didn't meet 100% of your expectations.

Adam

P.S.
The annual woodworking conference in Williamsburg is like a Star Trek convention for period woodworkers. People dress up in funny clothes. You meet wonderful people who are strange in the same ways you are strange. Its validating. No one asks where you get the time to use hand tools or offers their ill-informed opinions on rococo style.

But as period woodworking geeks go, I'm probably the nerdiest. I have been working on my Mack Headley impersonation and fantasizing about Williamsburg trading cards. A typical card would have a picture of say, Kaare Loftheim on the front, and on the back his favorite tools, pitch and rake of his saws, and other fun facts like where he keeps his cabinetscrapers (anybody know?) and maybe a note worthy catch phrase like "dummy marks".

????????????????/ green wood chair making

03/26/2008, 10:26 | Masashi's woodworking diary









Abs of destruction - Part I

00/00/0000, 00:00 | Sauer & Steiner

With other equally appropriate titles like;

"Sometimes, there is not enough angry music!" and,

"Gonna cave and buy a surface grinder."



Drilling for the lever cap was pretty uneventful except for the sheer size of everything. I spent more time finding a place to stand than actually drilling!

Grinding the dovetails and the cross pins took several hours - I think I am going to need a new wheel. Then, it was time to tape the infill and start lapping. I could not procrastinate any longer.



And then I discovered a glorious benefit to building a 28-1/2" long jointer... the weight of this plane is so significant - I did not have to apply much downward pressure when lapping. All I really needed to do was get it going, steer and then stop it. No small task - but not having to push down really helped.



All the extra time spent getting the piening block perfect has certainly paid off. The sole is about half lapped, the far side is well on its way, and this side is completed. With any luck - the lapping will be finished tomorrow - stay tuned.... !

Dowel Drilling Jig

04/08/2008, 23:04 | WoodworkingONLINE.com

You can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tip sent to your email address each week! Go to WoodworkingTips.com and sign up today.Here?s last week?s tip from ShopNotes online editor Phil Huber:

Drilling a centered hole in a dowel can be a challenge. It?s hard to get the drill bit centered and keep the dowel from turning as the hole is drilled. To make it easier, I built the jig shown below.

20080327sn.jpg
Build the jig by first drilling a hole the diameter of the dowel in a piece of hardwood. Then just cut a saw kerf through the hole from the end to make a clamp.

Using the jig is simple. Begin by centering the dowel under the bit. To do this, clamp a piece of scrap wood to the table and drill a hole to fit the dowel. Then change out the bit to the size needed.

Next, slip the dowel into the hole in the scrap wood. Then slip the clamping jig over the dowel and squeeze the kerf together with a small clamp. Now you can clamp the jig in place and drill the hole in the center of the dowel.

To learn more essential woodworking tips and techniques, just go to: http://www.plansnow.com/basics.html.

Good Woodworking,

Phil Huber
Online Editor, ShopNotes

Forstner Bits on Steroids

00/00/0000, 00:00 | Woodworkers Resource

Here's another episode we shot at The Woodworking Show in Atlanta GA. While at the show we had the opportunity to interview Joseph Strong with Bad Dog Tools. Joe demonstrated their Rover Bits to us, and to say we were impressed would be an understatement.

Rover Bits are like a forstner bit, an auger bit, and a spade bit wrapped up into one. Ever tried to use a forstner bit in your cordless drill? How about drill straight into a nail embedded in a piece of wood with any bit without damaging it?

Watch this video to see what amazing things you can do with Rover Bits.

To learn more about these bits visit our website at:

www.WoodworkersResource.com

Craig Stevens

P.S. Just to let you know, I have no financial part with Bad Dog Tools. This is strictly a demonstration video of a cool product that I though you might find a need for in your shop.

Union Village Blanket Box

03/28/2008, 00:04 | Lost Art Press Blog

The Union Village Shaker community is about an hour north of my home in Fort Mitchell, Ky., but it doesn?t figure large in the world of Shaker furniture like the eastern Shaker communities do.

Union Village was the first and largest Shaker community west of the Allegheny Mountains, and it was the parent community for the western Shaker communities in Ohio, Kentucky, Indiana and Georgia.

Founded in 1805, more than 4,000 Shakers lived at Union Village during its peak and they were known for selling herbal medicines, seeds and brooms. The community declined until it was sold in 1912. The site is now a retirement community in Warren County, Ohio.

One of the artifacts remaining from the village is a walnut blanket box with fine lines and tight dovetails. The box is similar in form to many Shaker chests that are extant, but this one has always been a favorite.

I chose to adapt this design because it highlights the advantages of my preferred chest-building method. The fine bit of transition moulding around the plinth is easy to accomplish with this traditional construction technique.

While I retained the proportions and lines of the Union Village original, I used finger joints instead of dovetails. And I used figured maple instead of walnut. These two alterations give the box a contemporary feel.

Statistics:
Dimensions: 21-3/8? high x 38-1/2? long x 18-1/4? deep
Materials: Tiger maple exterior; poplar interior parts
Finish: Custom blend of oil, varnish and linseed oil.
Construction Details: All surfaces are handplaned using traditional techniques. Plinth and box are joined using entirely traditional joinery methods. All the hardware is iron with traditional pyramid-head screws.

? Christopher Schwarz

New Podcast on Matt's Basement Workshop

00/00/0000, 00:00 | Woodworking blog Woodworking Magazine

Matt Vanderlist has just posted a podcast of a conversation he and I had last week. I hesitate to call it an interview because it sounds a lot like us just goofing around and joking about woodworking.

So I guess, it actually just sounds a lot like a day at the office.

In any case, we discuss handsawing, premium tools and how we generate story ideas here at Woodworking Magazine and Popular Woodworking. Plus Matt and I brainstorm an idea for a shop garment that ensures you never have to take a break while woodworking – and it composts the yard. (If anyone has a good name for this product, post it here.)

It was a fun conversation and if you have some time at your desk and want to look like you're working… I highly recommend it.

— Christopher Schwarz

Sing. Sing a Song.

00/00/0000, 00:00 | Skiving Off
I know...I was supposed to describe additional tools I recently purchased. But I am a little loopy at the moment from milling up stock for my class next week. My planer is soooooooooo loud (even with earplugs) that it messes with my head more than a visit to the dentist. So it seems I am in one those Deep Thought moods again brought on by the hideous, unending scream of the planer.

Music is important to me, but, apparently, the planer is not music to my ears.

Music sets the tone for life. It’s not so important as to be the glue that holds life together, but music is the backdrop and the lighting that enrich the 8 by 10 snapshots of our existence.

With that thought I provide you my list of recommendations for which artists to listen to for specific situations. Lets go…

While dieting The Carpenters are a good choice

While snacking on cold cuts at home, I prefer to listen to The Mamas and The Papas

When I need to discuss anything with my dad, I like to put on some Marvin Gay.

When talking to your girlfriend anything produced by Phil Spector is a good choice

During an interview with Barbara Walters, Whitney Houston sets a very nice mood

While getting a hair cut, shave, or bikini wax... go for a little Britney Spears

For binge drinking and recreational drug use: Joplin, Morrison, and Hendrix are obvious choices.

If the weather turns nasty and you wonder if it is safe to travel, think it over while listening to Buddy Holly, The Big Bopper, or Richie Valens.

Whenever a visit to any US Naval vessel is in order, it should be accompanied by a musical dose of Cher

For those acting out the story of the TV Series and feature film THE FUGITIVE where an amputee shows up to wreak havoc on the life of Dr. Richard Kimball…Paul McCartney would fit right in. (Alternately Def Leppard works in this situation).

If you find yourself struggling at the controls while flying that plane you built in your backyard, you could listen to John Denver

When you are busy working on your Income Tax Return, Willie Nelson provides the ideal soundtrack.

And, finally, for those times when you want to just hang out and do nothing, choose INXS.

Strange Earrings

03/06/2008, 05:06 | Arts and Crafts Blog

Today I want to share with you two strange desings.

The first one is a very nice pair of earrings, made of wood beads (theyre beautiful). It seems they belongs to an indian, isn’t it?

Long earring

The following desing its a spiral. I love spirals! I made the wire structure first and then embroider the beads.

Spiral Earring

See you next craft!