As I was stepping out to do a seminar on hand planes and scrapers at the Woodsmith Store last week, I noticed a couple of new items on Randy’s desk. He had just received two new planes from the Blum Tool Company, a small firm in Walnut, Iowa. The owner, Gary Blum, was kind enough to send Randy a smoother and a jack plane. They were strikingly beautiful with their all wood bodies of maple and cherry. And they had a very unusual blade and adjustment arrangement, But I’ve seen good-looking wooden planes before and been a little disappointed. For a lark (and because I thought they’d at least make good window dressing at the seminar) I took them both with me to the store.

After setting everything up for the seminar, I had a little time to spare. So I dug out the instructions on the Blum planes and gave them a quick glance. I wasn’t planning on doing an extensive setup or anything, but I wanted to at least see how they worked. After all, they had a different design from anything I’d ever tried before.

You see, they don’t have a conventional plane iron. Instead they use a small blade which is attached to a massive (¾”-thick) adjustable, frog-like device. Sounds complicated, right? Not at all. A star knob on the back loosens to allow adjustments of the blade depth. You just set the depth and angle of the blade with two knurled screws, tighten the star knob and you’re off. 

After five minutes of tweaking the smoother, I was taking whisper-thin shavings off a birdseye maple board. Okay, now they had my full attention. I already liked the way they felt in my hand (very light weight with a comfortable tote), and clearly they were serious tools—not just eye candy.

Gary makes only four designs at this time, the smoother and the jack that I tried out and a fore plane and jointer. Prices are more than reasonable, ranging from $199 for the smoother to $245 for the jointer. (Although Gary charges a little more for rosewood versions of these designs.)

To find out more about Blum Tools, check out Gary’s website.

Don’t forget that tomorrow – September 1st – is Gorilla Glue Challenge deadline. We already have 11 creative entries and there is a great chance to win one of the following prizes:

1. 1 Grand Prize will consist of $200 plus 1 of each Gorilla Glue?s products and a Gorilla Glue t-shirt.
2. There will be 5 runner-up prizes; winners will receive 1 of each Gorilla Glue?s products and a Gorilla Glue t-shirt.
3. As well as 10 third place prizes of a Gorilla t-shirt

Click here for all details and rules

Winners will be announced on September 2nd… GOOD LUCK!

July 18, 2008 Atlanta, GA. Highland Woodworking is pleased to announce the addition of The Fretboard Journal to their collection of woodworking books, magazines and DVDs. An important journal for luthiers and instrument enthusiasts, the quarterly publication is archival quality and chronicles the most innovative fretted instruments and instrument makers of the last 150 years. Fretboard's writers, historians and photographers from around the world provide well researched and insightful stories highlighting the best players and the most interesting tales in music.

The Summer 2008 Fretboard Journal features David Grisman's Chris Thile interview, details about veteran luthier Rick Turner's Compass Rose acoustic guitar and examines the tradition behind Kamaka ukuleles. The Fretboard Journal published by Jason Verlinde is a magazine for musical instrument makers, players, collectors.

Highland Woodworking, Atlanta, GA USA is a purveyor of fine woodworking tools and supplies with a 30 year reputation for quality tools and service. It is the exclusive source of the Wood Slicer Resawing Bandsaw blade, voted by Fine Woodworking Magazine as the best resaw blade available. Highland Woodworking is a trusted source of woodworking education and information. A schedule of woodworking classes and detailed product information is available at highlandwoodworking.com. Highland Woodworking 1045 N. Highland Ave., Atlanta, GA 800-241-6748.

The diamond was salvaged from a previous ring.
The ring shown is a Burley Maple wood ring with a real diamond set into it.

I have learned that the wood which is chosen carries more than just its physical traits but more than that the wood carries deeper spiritual meaning.

Your one of a kind wooden ring will give you the warmth of knowing that the true value of a fine piece of handcrafted jewelry is knowing how much meaning it has.

See more at : http://www.simplywoodrings.com

In ShopNotes 95, I wrote an article about some quick (and some unusual ways) you can keep rust at bay on your hand and power tools. For those of us with basement or garage shops, rust is an issue we have to deal with. I remember moving into our second home of our marriage and almost losing every tool I owned because I kept them in the basement. Actually, the basement was more like a root cellar and whenever it rained, water poured through the walls. It wasn’t until years later that I was able to jack up the house, replace the foundation, and finally have a dry basement for a shop.

Some months ago, I ran across this web page by Bob Neidorff. He does a great job of explaining what rust is, how to remove it, and how to prevent it. He also lists several resources for products and suppliers, including web links. Check it out.

Well, the news from the Consumer Product Safety Commission keeps rolling in. Today, I received notice that Performax and Wilton miter saws are being recalled. These are Chinese import brands distributed by WMH Tool Group (makers of Jet and Powermatic tools).

Here’s the hazard they’re reporting:

“The saw handle’s switch can fail, causing the saw to smoke, spark, and trip circuit breakers, and disable the safety brake. The saw also can keep operating unless the unit is unplugged, posing a laceration hazard to consumers.”  

Yikes.  You can contact WMH Tool Group for a new saw or a full refund if your saw is included in the recall.

For additional information, contact WMH at (800) 689-9928 between 8 a.m. and 6 p.m. ET Monday through Friday, or visit the firm’s Web site at www.wmhtoolgroup.com.

You can read the entire text of the recall notice here.

John Singley of Tucson, Arizona sent us a reader’s tip for ShopNotes magazine. In his letter, he mentioned that he volunteers for the Old Pueblo Trolley Museum.  John says,

“The trolley I am working on is the Lisbon/Aspen P&MU. It was taken down to the frame and we are replacing most of the woodwork. We have been working on it for 2 years and expect to have it complete and in operation in about another year.”

Needless to say, there is a lot of woodworking that has to take place to restore these vehicles to their former glory. Check out some of the restoration work at the museum’s web site.

A very popular design with nautical people for many years. I have used teak and birch to add to the nautical idea of the ring.

Teak Wood Ring Teak Wood is hard strong durable yellowish-brown used in shipbuilding. The Teak is incorruptible. It holds its own against all that life throws at it. The silver is sterling silver.

www.simplywoodrings.com

One of the reasons I like this hobby is the amazing changes that my materials go through to get to the finish line.

I have a new project in the works. Here's a picture of some of the material before I get started on it.



stay tuned to what happens next. I'm pushing to get this project done for this weekend.

Tommy had debated on whether he was going to show the viewers the hidden drawer in the Bombe, which is typical of a period piece. Considering how the early podcast at the museum showed how it was taken apart, he figured why not. Using scrap wood he has saved while working on the project, Tommy begins construction on his first hidden drawer. He'll need to mill the pine, cut the sides and glue the bottoms. While waiting for the glue to dry, he demonstrates how to cut dovetails again.

It’s no secret around the office and among my family members that I have an affinity for old tools.  It could be old hand tools or “old iron” power tools.  I have a couple of antique scroll saws and a very old three-wheel Craftsman band saw in my shop.  I guess I inherited this habit from my dad.  He’s always bringing home a “bargain” from the latest garage sale or auction.

Last week, he called me and told me he just “acquired” an old Craftsman planer (model 103.1801 made by King-Seeley).  He wanted me to research it and find out what I could about it.  Naturally, the first place I look for old manuals and history of old tools is www.owwm.com.  They’ve become the online library for photos, tool manuals, and company history for old tools.  You can submit photos of your old tools and scanned manuals and parts lists for the rest of the world to share.

As I was trying to research the history of dad’s planer and find a manual for it, I discovered that the OWWM web site was down “due to technical difficulty.”  I was heartbroken and afraid that something terrible had happened.  I thought perhaps all the data that had been accumulated over the years would be lost.  So I emailed the webmaster to get the scoop.  Here was his reply as of 10:00pm CST on Thursday, the 13th of March 2008:

We had some issue with our former host and changes that they made to their server that “broke” the code that runs our site. To resolve this problem, we decided that the best course of action was to invest in a new server, which we will own and control. This has turned into a longer process than we first anticipated. We first had to raise around $2,500 for the hardware and software to run our site. We fortunately were able to get the majority of this donated through our many members. Next, we had to order a server, which took several weeks to get built and delivered. The new server arrived at our new host late last Friday and they have been working hard this week getting it set up to run. We are very close to launching the new site - maybe by the end of this week but in reality, probably the first of next week. No data was lost, it is just taking us longer than we like to get everything up and running on the new server.

Keith Rucker
Tifton, GA 

Hopefully, they’ll be back up and running soon. 

Do you want to know how OWWM got started?  Well, you’ll have to wait until the web site is back up and running, but when it is, visit this page for a complete history of what got Keith started down this road.  It’s an interesting read.

Oh…by the way, Keith puts a lot of time and effort (and dollars) into this web site.  If you use and enjoy the content of www.owwm.com, why don’t you donate a few bucks to help him out? You’ll find donation links on the web site.

Well, I’ve been hearing rumors for quite some time that Bench Dog was having financial difficulty.  It’s been confirmed from this listing in the Minneapolis/St. Paul Star Tribune.  Bench Dog filed for Chapter 11 bankruptcy last July:

Bench Dog Inc., 3310 NE. 5th St., Minneapolis; filed July 27, 07-42546; Chap. 11; … 

I’ve always liked Bench Dog’s products.  Though their products aimed for the “higher end” of the market, I think their designs are innovative and well thought out.

So, what’s the future of Bench Dog and their products? When I contacted Bench Dog, here is the response from Cliff Smith, former CEO:

“As you may know, on July 27, Bench Dog, Inc. filed for Chapter 11 Bankruptcy protection. On, Monday, October 1st the company emerged from bankruptcy as Bench Dog Tools, Inc. Rockler Companies is financing the reorganization and providing product development support to further the Bench Dog Brand. Bench Dog Tools will operate as a standalone entity with independent staff at the existing facility. The relationship with Rockler Companies will be transparent to our customers and consumers.

“The company will continue to design, develop, and distribute premium specialty tools and power tool accessories for the woodworking and home improvement markets. We have and will continue to fulfill orders to Lowe’s in a timely fashion.

“As you may know, I served as the CEO of Bench Dog, Inc until September 2006. Bench Dog Tools retained me to enhance customer relations, expand the Bench Dog brand and ensure consistent order fulfillment. I am once again committed to getting Bench Dog Tools on a fast track to success. Brian Kramer will continue to provide customer service support to our retailers and consumers.”

Let’s hope they can get back on their feet and carry on the tradition of great woodworking products.

Every fall for the last 15 years or so, the Woodsmith Store has ended the month of September with two events — the annual Fall Fair and the start of the woodworking seminar season. This year is no exception with one small difference. This will be the first year that several of the presenters at the seminars will also be cast members on America’s newest woodworking TV show — The Woodsmith Shop on public television.

As many of you know by now, the first episode of The Woodsmith Shop will air on Iowa Public Television at 6:30pm on Friday, October 5th. And hopefully, by the end of the year when the feed will be available to the rest of the country, the show will be picked up by stations around the U.S. (For more information, go to WoodsmithShop.com. Randy Maxey will also post more about the show soon.)

The same tradition is being carried on every week during the woodworking seminars at the Woodsmith Store in Clive, Ia. They’re held each Thursday evening (from September through April) in a 200-seat auditorium with a fully-equipped shop. Seminar topics for this fall range from “Top 5 Shop-Built Router Jigs” to “Tips for Working with Plywood.” Season and single tickets are on sale now at the store. Plus, this year the one-hour seminars will be supplemented by two 4-hour hands-on workshops held in December. Space is limited to six for these sessions though, so sign up soon.

Tommy and Al sit down to talk shop and discuss plans for a small project building a table. The project will be simple and take under 60 hours to complete. Tommy and Al first review the general design of the table and then discuss the power and hand tools that will be needed. Tommy stresses that it will be a low budget project that will produce a beautiful table.

I don’t know about you, but when I have to do some work around the house or somewhere away from the shop, I usually use a five-gallon bucket with a Bucket Boss to transport my tools. I’ve been using that for years and it has worked fairly well.  It’s great for hauling my portable drill, screwdrivers, hammers, chisels, etc.  

Over on WoodNet, Bob Strawn (aka “CedarSlayer”) is showing off his portable “roll-up” tool tote.  He even went so far as to use a home-brew finish on it. 

Here’s what Bob said about the construction of the tote:

All the details are there, and it is a good first work. It gives you a place for tools and most of the materials are inexpensive. The leather strap can be a bit more expensive. I made mine out of pine, brass screws, brass tacks, epoxy, screw posts and horse butt. The horse butt was the most expensive, but then I can strop with the straps. I would advise going to a saddle shop and getting vegetable tan leather for the inner fittings, so that you don’t have too many salts in the leather eating your tools. Getting straps from them or using belts from a resale shop would do well.

As far as the one I made goes, The Hex end on mine has 4″ long sides. The boards are 24″ long and 1/2 thick. The end peices are a touch thicker. The inside straps are 1″ wide, the outside straps are 2″ To avoid near impossible clamping issues, I taped the whole thing together and marked boards and ends. I predrilled the three fixed boards, screw holes, to the end pieces. I used masking tape to avoid a mess with the epoxy, and used a slower set epoxy and brass screws to hold the sides together during gluing.

I wanted a rougher finish than the mirror smooth one that came out of my thickness planer, so I sanded at an angle across the grain with 80 grit, to give the look and feel I wanted. Sort of an old sawmill look. This way dings and scratches add character instead of ruining the appearance.

Click here to read more and see more photos of this handy tool tote.

No, this won't be a comprehensive list, or even an attempt at one. Instead, I'm going to show you some photos of Harbor Freights least expensive turning chisels. I grabbed a set of these because they were $10. I figured: carbon steel, poor grinding. I can regrind the chisels, as well as hone frequently because of the carbon steel.

Little did I know just how dangerous these are.

The chisels bent under normal use. Yes, bent. Right at the tool rest. Especially if because of the turning I can't get the rest right up against the workpiece. The tang that goes into the handle is just a thin, pointed bit of steel. (Sorry, forgot to snap a pic of that. If you want to see it, ask.) It bent easily on the large roughing gouge because the body of the tool was too substantial to bend at the rest.

The more dangerous item was the shattering handle. It shattered and sent the parting tool that was mounted into it flying across the garage. I still haven't found it, though I heard it wizzing past my ear when it launched.

Avoid the HF cheap turning tools if you value your life and health!

I am alive.

When I checked email today there were 317 new messages. The most recent one was from the editing staff at Popular Woodworking. Megan was worried I had gone all literary/artsy and pulled an Ernie Hemingway 12 Gauge move or something. I am okay.

I am in Dublin. We have been in Ireland for the last few days, and we are here for another week. I haven't been on the internet since I arrived because I have finally gotten cheap. We've been at the Conrad Hotel in Dublin, and since it costs about a Lie-Nielsen #8 Jointer Plane per night (or in our case a boat load of Hilton Honors points), I refuse to pay an additional 18 Euros (per night) for internet access in my room. Honest to God, the most expensive room I have been in since a stay in Hong Kong in 2005 makes you pay an additional 18 Euros a night to check your damn email.

So tonight I finally grabbed my laptop and found a nice tavern with WiFi.

I will have Irish Woodworking stuff to babble about when we return to the States in the second half of June, but for now I will close with photos of today's Woodworking Research Project.

While in Dublin today, I investigated Coopering.

Here are some photos:


Now some probably wonder why I would take time away from vacation to spend time researching Coopering. Vacation is supposed to be a time to "get away from it all." Well, that is just my dedication to the craft of woodworking. Even during a respite from the stress of work life, I can still find a way to improve my knowledge of woodworking and its history. Basically, I decided to do something to help with my future woodworking articles and my work. It's not always about doing what I want to do. Sometimes one needs to suck it up and be academic.

If you are ever in Dublin, I encourage you to follow in my studious footsteps and do your own research of Coopering. Just look for the place shown below.


Apparently, they have an extensive history in this important area of woodworking.



I suppose some day I should find out what they put in all of those barrels. This trip was only about woodworking...

For the Myanmar people of Southeast Asia the blossoming Paduak is an enchanting time. I have heard that to walk among the Padauk trees when in full bloom is to walk hand and hand with the spirit of nature. For the Myanmar people it signifies youth, love and romance.


See it here: Ruby Red Padauk Wood Ring

The list is almost endless: Mini Blinds, Value blinds, wood blinds, faux wood blinds, plantation blinds. Which should you choose? Here is some information that will help you to make a decision about which is the right blinds to purchase. Quality and style can vary, so made sure you understand what you need and want.

When people speak of "Express" blinds or "Value" blinds and "Cut Down" blinds are all basically the same thing: pre-constructed blinds that are partially finished and can be used after a Little intervention on hate part of the store. The come in 2" variation in size and the clerk will pull them out of the inventory and trim them down a little for your specifications. The same is done for hate length, depending upon the length of you window. The quality may be very much the same as that used in premium window coverings, but since they are not custom ordered, but already manufactured in the factory (usually in China), they are much less expensive. You do not have any customization choices, for example as to where the tilt mechanism will be located or the way to raise or lower the blinds. In other words, you don't have a choice which is on the left or which is on the right. The color range may also be limited. We are able to offer both faux and genuine wooden blinds in our value line that are made right here in the United States, in McKinney, Texas. You don't have to settle for cheap foreign imports.

There are discount stores that are able to sell the standard sizes of blinds. They are made to fit common window sizes. The materials used for these are not of the best quality and the fit is rarely perfect. You can get a Value blind for about the same cost, and it will fit perfectly and look great. No window is the same; there are always variations in width, Lent and other dimensions. It is impossible for shelf blinds to fit all windows, so they "sort of" fit most windows of that dimension. Both the length and the width of stock blinds have to accommodate a very wide variety of different windows. When you order stock blinds, you will probably end up with gaps at each side because the width is not perfect, and a big bulge of slats at the bottom because you have too much length.

The lowest cost blinds you can buy are shelf stock blinds. IN order for them to be so low cost, the quality must suffer, and you end up with light weight, cheap material, poor hardware and mechanisms, small choice in both size and color and of course, no warranty. Blinds such as these will not last more than three, maximum five years.

When you order custom blinds, everything is quality from the beginning. The window is properly measured, and the blind is manufactured to perfectly fit the opening. The error factor is only 1/4 inch on each side, and the length will be the correct length, with no bunching before the strong bottom rail. They are made with quality material and fixtures. The companies that supply such quality blinds are Bali, Prestige, Graber, Royal, Levelor, Hunter Douglas and Timber Blinds. They all have the widest range of colors to choose from, including wood hues. You can also choose faux wood in many wood looks, Tris Basswood or Asian wood and composite wood. Quality design centers, upscale retailers and of course on line companies all offer these kinds of blinds.

Adam Peters is a syndicated columnist on different resources like http://www.home-decorating-reviews.com Find more publications about window blind tips at his website.

Al expounds on the Federal period, particularly the furniture of its time, while Tommy demonstrates the Federal-style table he is making, showing off its embellishment and foot. The conversation turns to how to best begin a project. Al recounts the steps he takes when he first gets a piece of wood, and Tommy hits the marker board to show how he diagrams a piece of work.

If you’ve read Woodsmith and ShopNotes magazines for any length of time, you know that we’re a fan of threaded inserts. They make it easy to build jigs and fixtures and knock-down furniture or projects. They’re a great way to add machine threads for attaching screws and bolts.

E-Z Lok is a manufacturer of threaded inserts for a variety of industries and applications. And I’ve recently discovered that their web site is a valuable resource of information you can use when building projects that make use of threaded inserts. Their web site contains PDF documents that contain detailed dimemensioned drawings and complete charts listing dimensions and recommended hole sizes for their inserts. (They caution you to try out the insert on a scrap piece to get the exact hole size.)

Click here for a chart of their inserts for hardwood.

Click here for a listing of the knife-thread inserts for softwood.

I like to use press-in “Finserts” whenever I can (see photo at left). I don’t have to thread them and risk not getting them in straight. You can simply press or tap them in place. Click here for more information on finserts.

If you scroll to the bottom of these pages, you’ll see links for PDF documents of drawings and charts.

E-Z Lok’s products are sold through a variety of distributors like McMaster-Carr, Reid Tool, and MSC.

Tommy hits a "pretty big milestone" when he glues the first drawer together. Knowing how crucial setting the glue is after many long, labor-intensive hours getting the wood ready, he tries not to "freak out." When he attaches all four pieces together and clamps them, he's pleased because the drawer looks square and totally flat. Here's hoping the rest go as well.

It's the beginning of a brand new month and I'm fully back from the "vacation".  So let's get everything started the right way by beginning with Router Bit of the Month!!!

And this month we have something a little extra special.  Whiteside's 1/2" Straight Cutting Bit is what I consider to be an essential router bit profile, this is one that should be in everyone's collection no matter what kind of woodworking you do.

And considering that I happen to already own one of these, because like I said...this is an essential profile...rather than keeping another one for myself why not share it with a second lucky winner??

So that's what we're doing, now there's double your chances to win this month.  If you weren't one of our two lucky winners this week that doesn't mean you can't take advantage of the great discounted price at Woodcraft all month long, just click here to buy yours...Whiteside 1/2" Diameter Straight Cutting Bit.

WIN AN iPOD TOUCH!!  If you have the time, please take the new listener survey, and when you do you'll be entered to win an iPod Touch.

If you'd like to enter for free schwag or just have a comment, question or suggestion drop me a line at mattsbasementworkshop@gmail.com or  head over to my website at www.mattsbasementworkshop.com or call our Skype Voicemail at 231 354-2338.

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