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Pine Adirondack - Natural
08/17/2008, 19:17 | Woodworking Dungeon
I am really happy with how they came out. I've discovered a couple of ways to make cleaner and more repeatable cuts on a couple of the angled pieces. Time to get back to work...
Adirondacks Revisited
08/12/2008, 05:55 | Woodworking DungeonOne of the sets of chairs I made a while back had an unfortunate encounter with a puppy that liked to chew things. I'm going to make a replacement set of arms because it drives me crazy knowing that my chairs look ugly! I've seen them too, that dang dog did a heck of a job.
?????????????????/ Chair making class by American master craftsman
07/23/2008, 10:53 | Masashi's woodworking diary
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Green wood chair making class by American master craftsman Drew Langsner takes place this autumn at Gifu Academy.
We make a traditional ladderback chair out of local green wood, using only hand tools.

??????????????????????????????????????????????????Country Workshops??????????????????????????????????????????The Chairmaker's Workshop???????????????
Mr. Langsner is a world's famous woodworker who has been pursueing his career for more than thirty years. He runs various craft courses at his Country Workshops. He is the author of 'The Chairmaker's Workshop'.

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The chair making class consists of part A and B.
On part A we cleave logs to get chair parts, steambend and shape them.
On part B we drill mortises and cut tenons, assemble and weave the seat.
You can book either part A or B, or both.
The tuition is 24,000 yen for each part. Room and board is not included.
We accept eight bookings for each part. Contact Japan Green Woodwork Association.

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Green wood chair making class by American master craftsman
Instructor: Drew Langsner
Venue: Forest Workshop, Gifu Academy of Forest Science and Culture
Part A 27-29th September 2008
Part B 18-20th October 2008
9:00-18:00
American Wall Cupboard
07/22/2008, 20:44 | Lost Art Press Blog
When you design a piece of furniture to build, there are three well-worn paths (some might call them ruts) to follow.
The first path is to design a piece in a wholly original style. This actually happens about once or twice a century, and its rarity is why we don?t have furniture styles such as ?Early Bill,? ?Middle Chuck? or the ?Late Butch Period.? Few people alive can claim they have successfully launched a style, but don?t let that stop you from trying.
The second approach is to build replicas, either spot-on or with mild alterations, such as an additional drawer, or substituting a square ovolo moulding for a bead. This is a good way to learn the vocabulary of different styles, though it is time-consuming to learn everything by the doing. Some woodworkers (even professionals) might build only six pieces in a year.
The third approach is to design a new piece with vintage parts, like rebuilding an old car. With this approach, you expose yourself to hundreds of images of the form. You could look at tables, cabriole legs or Arts & Crafts desks, for example. Then you select your piece?s dominant element from the library ? say a leg, a door or a bonnet ? and design your piece around that. (However, you can?t easily mix parts from different genres. It might seem like a good idea to put a Honda push rod in a Chevy, until you hit that metric barrier.)
When asked the secret to good design, Steve Hamilton, a builder at Mack S. Headley & Sons (headleyandsons.com), boiled it down to two words: ?Picture books,? he said. ?Get a bunch. Look them over.?
Design on the Run
Designing a suitable early American wall cupboard for Woodworking Magazine began with a day in our collection of books and images. You don?t need to spend a lot of money to build a book collection, most of the resources you need are at the public library and on the Internet.
My first stop was Wallace Nutting?s ?A Furniture Treasury.? This book is available in many different forms, and it?s common to find copies for about $25. The book is as-advertised. It?s hundreds of pages of images of early American stuff that has been organized into categories such as ?chests? and ?Windsor chairs.?
The second source was auction catalogs from Christie?s (christies.com) and Sotheby?s (sothebys.com) auction houses. The catalogs these houses publish for their Americana auctions are outstanding. Good images. Good overall dimensions. And good history lessons as well. These catalogs can be pricey at $50 or more, but you can usually browse the catalogs on the Internet for free, though sometimes you have to register with the auction house (registration is free).
The third source was an old favorite of mine from my grandparents? library: ?Fine Points of Furniture: Early American? (Crown) by Albert Sack. This common book can be had for about $10 ? the new revised edition is much more expensive and rare. Sack?s book compares different kinds of pieces and ranks them as ?good,? ?better? or ?best.? This book helps hone your tastes in mouldings, proportion and turnings.
After a day of reading, I chose a fetching tombstone door from Nutting?s book and found many tall and skinny shapes for wall cupboards that looked like pieces I had seen at Winterthur, the DuPont?s Delaware estate and museum.
My design firmed up when my doctor got too busy for me one Wednesday. After showing up for my appointment, I was told there would be an hour delay. So I sat in my car and sketched about 10 wall cabinets. I didn?t worry about dimensions or joinery, just the overall look and feel of the piece. Each sketch took about five minutes and tried out variations on the door (one or two?), the drawer (one, two or none?) and the width of the stiles and rails (chunky or light?).
After those sketches, I chose the best two designs, sketched them again and showed them around to woodworkers and friends. It sounds like a lot of work, but I have found that good design is like making stir fry: You first chop vegetables and mix sauces for a long time. The active cooking time is real short ? if you?ve done your prep work.
? Christopher Schwarz
Bread Board Ends
06/29/2008, 20:14 | Lost Art Press Blog John is working on completing the Trestle Table
The thickness of the top is just under ľ inch so it flattens when forced without that nasty cracking noise that indicates you just learned another lesson. The cup, which you can see in the picture, is a Ľ inch. For the picture I clamped on side of the table flat so you can see the total cup that I needed to flatten.
Now the bread board ends create a cross grain situation and wood movement becomes an issue. I like wood movement! There I said it. I like feeling the non flush edges that arrive with the seasons. My friend has a table from the great Christian Becksvoort and he insisted on bread board ends. He can feel with his fingers that the top has moved. I like these oddities and have added divots and ridges under the arms of chairs for a person to finger when sitting. These subtle aspects humanize a piece.
First thing to do was to determine the size and layout of the tennons. Since we have a cross grain situation I am only going to glue the middle tennon,. I decided on three tennons because it gives me a middle. I think five tennons would work if the width would accommodate it. I also used a stub tennon on the entire width of the top. This stub is 3/8 inch in length. The thickness of all tennons is a Ľ inch. A rule of thumb in deciding the widths of the tennons is the have all of them equal ˝ the total width of the table. For me, I made them 5 inches for a total tennon width of 15 inches. It is also important to have enough wood at the ends of the bread boards so I started the tennons ľ inch in from the edge. I marked the mortis locations from the tennons. I increased the mortis for the end tennons by 1/8 inch on each side to allow for movement.
One thing about mortis and tennons that is finally sinking in is that they are related. What you do to one has an effect on the other. For example, my first idea was a tennon that looked like the tongue from the Rolling Stones symbol. From the tennons? perspective I was right, but what about the mortis? Chris pointed out that the walls of the mortis are just as important as the tennon. If the walls are too thin, the tennon will crack them and that old sinking feeling arrives. At least this time I learned a lesson without cutting wood!
Regards
John
Designing a Wright Table
06/23/2008, 15:07 | Lost Art Press Blog
As a kid, probably the first furniture style that I ever became aware of was the Prairie style, the strongly rectilinear forms that most people associate with Frank Lloyd Wright.
My dad had lots of books about architecture lying around the house that he used to help him design the two houses for our farm outside Hackett, Ark. I used these books to help me design model houses that I built using Legos and wooden blocks.
Lucky for me, Prairie-style houses and furniture are easily built with rectilinear Legos. And Wright's system of proportioning favored 2:1 ratios ? that's the ratio my wooden block set used.
The last piece of the puzzle was the cape that my mom made for me when I was 5 so I could be Superman at Halloween. After seeing photos of Wright wearing a cape, I also took to wearing my cape when I'd build houses and furniture in my room.
I know what you are thinking: It's amazing that I ever married.
In any case, I've always been drawn to Wright's aesthetic. I've visited houses of his in many cities, I've been through his furniture and papers at the Prairie Archive at the Milwaukee Art Museum, and one of the highlights of my young life was sitting in one of his original barrel chairs.
So I'm quite excited to get started on a new project for an upcoming issue of Woodworking Magazine ? an end table designed in the style of Frank Lloyd Wright. I didn't want to slavishly copy one of his designs, and so I'm hoping to build a piece that is inspired by a table at the Dana House (one of my favorite tours), and uses geometric forms found at the May House in Grand Rapids, Mich.
I've drawn a bunch of sketches, but I decided that this piece really calls out for a full-size prototype in wood. Luckily, we have some thick ash lying around the shop that's left over from a co-worker's bench-building project, so there was only a little bit of machine work required to get the parts in shape.
My favorite tool for building prototypes is my Kreg pocket-hole jig. This sucker allows me to assemble and disassemble projects quickly. I screw them together, shake my head at the stupid design choices I've made, unscrew the parts, trim them down and then start the process over.
This weekend I got the basic form real close after about three hours of work. My top started out entirely too thick. It was 2" thick and now it's more like 1-5/8". Now I just need to fuss around with the inside guts to get the geometrical designs inside looking good. My No. 1 concern is where I place the large suspended square. Because end tables are typically viewed from a standing position, I need to get it close to the floor.
I'm also a bit worried that things will look too busy inside the table if I put two of these squares in the base. Perhaps I need to go home tonight, put on my old cape (yup, I still got it) and page through some more picture books on Wright.
? Christopher Schwarz
???????/Woodworkers' Week 2008 in Nagoya
05/21/2008, 03:44 | Masashi's woodworking diary

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'The Woodworkers' Week 2008' takes place in Nagoya from 3rd to 11th June.
It consists of three exhibitions and a forum.
The three exhibitions are:
Chairs -designer/makers' work 2008-
Works of Shin-ichiro Tani, Santaro Takahashi and Tomio Murakami
5-11 June 2008
9:50-20:00
Maruzen Book Store Sakae 4F
3-2-7 Sakae, Naka-ku, Nagoya
30 Woodworkers '08
3-8 June 2008
11:00-18:00
Denki Bunka Kaikan 5F
2-2-5 Sakae, Naka-ku, Nagoya
Wooden Spoons
3-8 June 2008
11:00-21:00
Lachic 5F
3-6-1 Sakae, Naka-ku, Nagoya
The Forum:
The works of furniture workshops
Mr.Daisaku Choh and Mr.Masanori Moroyama
8 June 2008
14:00-16:00
Denki Bunka Kaikan 5F
2-2-5 Sakae, Naka-ku, Nagoya
This is probably the first attempt in recent years for the Japanese woodworkers to make a network and launch events. It is going to be a rare opportunity to see many designer/makers' work in one place.
I will be exhibiting my works at 30 Woodworkers '08.
Shinsuke Kato, the director of Japan Green Woodwork Association, and Kaya Nagoaka, a graduate of Forest Academy, will show their spoons at the Wooden Spoons.
Come and see our latest works.
What is the Cost of a 4 Person Infrared Sauna?
04/28/2008, 04:40 | Wood ShuttersThere are manufacturers who makes top of the line saunas using the world famous Burmese hemlock wood, which is known for fine texture and over all smoothness. This wood is non-toxic and is very much in demand for use as sauna boards. There are other woods used for other types of saunas for private homes, but Burmese hemlock wood is the preferred material by many makers of top of the line saunas. Actually, there are now several models of infrared sauna for private use that are made in China. A 4 person sauna that is made in China and considered top of the line, is priced at $ 2,000 to $2,500, while a top of the line 4 person sauna made here in the US can go as high as $ 4,600. Buyers of 4 person saunas still favor those that are made here in the US because Chinese made saunas are inferior in make and even in design. Aside from this, Chinese made saunas uses low grade materials thus resulting to a lower quality of beneficial infrared heat.
Most if not all US made saunas use ceramic plate heaters. This is because laboratory test have shown that ceramics is the most efficient materials in emitting infrared heat rays. Next in efficiency will be carbon and the third is aluminum. These three materials are all used as heating plates of infrared saunas. In a 4 person infrared sauna, the standard number of plates used is 6. These 6 plates are behind wall boards and also in floor level boards. This positioning is crucial to have an over-all distribution of infrared heat rays to the body.
If you are looking for a sauna then visit us now!
We have a nice 4 person infrared sauna that will be great for the family.
So do your health and your family a favor and go get a sauna today!
A Tale of Two Museums
04/20/2008, 15:18 | The Village Carpenter
We met some friends in Philadelphia yesterday to tour two museums: The Mütter Museum (museum of medical oddities, including body parts
encased in formaldehyde) and the Philadelphia Museum of Art (which is currently showcasing artwork by Frida Kahlo).
I would like to point out that The Mütter Museum was not my idea. I had vowed years ago that I would never tour the facility (I hate all
things gross), but when my partner and friends dangled the Frida Kahlo carrot in front of my nose, I caved.The Mütter Museum did not disappoint?I was queasy after the tour....just in time for lunch.
We had some time to kill before our appointment with the Kahlo exhibit, so we spent time exploring the Philadelphia Museum of Art, where as luck would have it, a fine collection of various types of sculpture, paintings, metalwork, ceramics, and FURNITURE (woohoo!) from 1680 to present is housed in the American Art section. Here are a few of my favorites:
- Wardrobe, 1779, walnut, yellow pine, oak, and sulfur inlay, and with
rattail hinges. - Side Chair, 1866, oak.
- Desk & Bookcase, 1827, mahogany, mahogany veneer, stained burl ash, white pine, yellow poplar, and stringing. The Franklin Institute's report on its 1827 exhibit in which this piece won an award stated that it was "the best piece of furniture" of its kind.
- Shaker Sewing Desk, Enfield New Hampshire community. Birdseye maple, cherr
y, walnut, and poplar. - Spectacle Case, 1800-1850, cherry, Shaker. Note the ridged side pulls.
- PA German Painted Cupboard.
- Shaker Worktable, 1800-1850, white pine and maple.
- Giant Plug, cherry, from the Pop Art collection.

The museum closed before we had time to tour the other collections, which include European Art, Asian Art, Modern/Contemporary Art, and Arms & Armor, making it well worth another trip to Philly.It was a fabulous Saturday?I've managed to erase the medical oddities from memory?and before we headed home, maybe because we were aglow from the spirit-li
fting exhibits, maybe because we're a benevolent bunch, we decided to help a sister out with a little tweezing.(click to enlarge photo)
Women's Woodworking Club
04/16/2008, 02:38 | The Village CarpenterMost of these women are brand new to woodworking?some are retired, with grown children?and all are enthusiastic to learn. The enthusiasm can be gauged in the sheer volume of exhuberant chatter that goes on during our meetings.
Regarding woodworking (and probably most things), all that women seem to need is a little encouragement & patience, and they will dive right in. Tonight, we worked on part 2 of our current project?cutting boards?in the Woodcraft Store shop where we meet. During the course of the 3-
part project, they are learning how to use the jointer, planer, and miter saw. Next time, we'll have a router workshop, when we'll round over all the cutting boards and test drive different types of routers and bits.We decide at each meeting, as a group, what the next topic will be. There are no dues, no officers, no business to attend to. We sit at a table, facing one another. All of the women have ownership. It's very different from what I call the "boys' club"?the other woodworking club to which I belong. Up until last year, I was the only female member.
In the boys' club, the guys seem to prefer hierarchy and structured meetings. We have officers, dues, and an annual business meeting. There are too many guys in that club (and too small a space) to do much hands-on stuff, so we mainly have a demo or lecture. Members sit in rows of chairs and face the presenter. The volume of these meetings is also different. Pretty quiet, except for the speaker, and the occasional wisecrack. The guys chat with one another prior to and after the meeting, but not so much during.
The other very important difference in the two clubs: the women's club usually has snacks. This past year in the boys' club, when the Christmas party was discussed, the guys opted to not have one. Conversely, the women all but leapt out of their seats with a resounding "YES!" when I asked if we wanted to have a club Christmas dinner.
And you wouldn't believe what they brought. Crab cakes, homemade lasagna, homemade meatballs (made by one woman's husband, which cracked us up), salads, and desserts like you'd find at Wegman's.
It's great fun to be an observer in both clubs. Despite their differences, there is one common thread between the two clubs: they both consist of people who want to create something?something useful, something artistic, something challenging. Something that will leave a lasting mark.
The Many Advantages of the Nicholson bench
03/02/2008, 15:15 | Arts & Mysteries with Adam Cherubini - Blog I hosted a sapfm chapter meeting in my tiny basement shop yesterday. My Nicholson bench provided comfortable theater seating for 5.
A walnut plank, supported by hold fasts, served as a comfortable and stylish foot rest. I pulled my workbench away from the wall and repositioned my CF powered worklights to illuminate and focus attention on the demonstration.
12 woodworkers participated in lively discussions and tried their hands at filing, planishing brass and steel, and filing and setting saw teeth. Despite the cramped conditions, a good time was had by all. I think whenever you have a chance to gather with fellow woodworkers, it's gonna be fun.
Speaking of which, we had a special surprise visit from author, instructor and Philadelphia windsor chair maker Jim Rendi. Jim is fantastic and it was a honor to have him join us.
This meeting has given me the confidence to try this again. I was afraid the shop would be too small and uncomfortable for a group of this size. But my collapsible Nicholson bench and a few throw cushions made all the difference. This is just another example of the many advantages of a long bench with hold fast holes on it's front!
? Adam
The Spinning Wheel - De-Constructing an Original
02/22/2008, 04:10 | Norse WoodsmithWell, it seems my brother had been keeping great great granddad's old spinning wheel - I had forgotten the box that it was in when I left the homestead, and he had been storing it for me. After reading the last piece I did on spinning wheels, he must have read it and remembered he had it -and got it out in the mail to me - because it arrived a week or so afterwards:
It's missing some pieces, but there's a good majority of it still there. The legs and pedal are gone, and it's missing the two pieces that hold the bobbin/axle.
It's an interesting piece to me on several counts... First, it was made by great great grandad... Second, it's a study in wooden machinery - everything has a purpose and yet it's still elegantly constructed. Third, it's an example of true frontier craftsmanship. I'm not sure of the exact date, my best guess would have been somewhere near the 1870 to 1890 range, in the Dakotas. This would have been made with the most meager set of tools, and quite far out in the country... I think I remember reading the nearest flour mill at the time was a full day away.
Parts of a Spinning Wheel |
| To have a discussion about the construction of the old wheel above, it would probably help to review just what the parts are called... I got much of this information off of various web sites, including The Joy of Handspinning, which is a wonderful resource for the enthusiast - I'm more interested in the construction, but that doesn't do you much good if you don't know how the thing works!... I'm using dad's wheel, which is a replica of the old one I'm looking at:
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| Tension Knob: A threaded knob, turned to raise or lower the bobbin and flyer assembly thusly reducing or increasing tension on the drive bands. Maidens: The upright posts that hold one end of the bobbin and flyer assembly Flyer Whorl: The pulley that drives the flyer - it has several different diameters so different speeds can be achieved Flyer: The U-shaped piece with hooks - the hooks are there just so the fiber can be spooled evenly onto the bobbin. This is what spins the fiber. Bobbin: A spool that collects the spun fiber Orifice: Where fiber is fed into the wheel as it is spun Drive Bands: Twine or string that drives the flyer whorl from the fly wheel Mother of All: The upright piece that holds up the tension knob, bobbin, and flyer Fly Wheel: The main drive wheel - the large wheel that is powered by the treadle Footman: Hard to see in the photo above, it's behind everything- it's the wooden piece that connects the treadle to the fly wheel Treadle: the foot pedal at the bottom |
It's made from at least three, but more likely four distinctively different woods, from what I can see - and I think you can tell somewhat in the top photo. I'm not positive of the exact species, but from my experience with wood and my knowledge of the trees native to the area in which it was made, my best guesses would be birch or elm, maple, and basswood or poplar. I will get into where each was used as I deconstruct the thing.
Metal pieces would have been difficult to fabricate and expensive to purchase, so their use was kept to an absolute minumum. Could he have bought the metal pieces, or had a machinist make them for him? It's a possiblity. The pieces could have been ordered via mail order and shipped to the closest dry-goods store... yet they do all show at least some amount of fabrication. That eveidence could just be the technology of the time showing through, however - I'm just not qualified enough to say.
The only metal pieces are the axle/treadle drive on the fly wheel, the metal hooks on the spinner/flyer, and the axle for the flyer/flyer whorl assembly. The metal reinforcement on the flyer (the U-shaped piece in the photo below) shows signs of hammering to shape, and is riveted in place with metal pins and is surely of his own making.
The part that would have probably been the most difficult to make would have been the axle for the bobbin/flyer assembly... It appears it was made from something else, and made to work. I'm not exactly sure what it would have originally been had he fabricated it - it might even be two pieces, I can't really tell. The center was drilled out from the end and from the side to create the orifice that allows the fiber to be fed through it.... Both holes are off center, and show some evidence of being drilled and filed by hand.
You can see the orifice on the axle of the flyer on the right in the above photo, where the fiber is fed into the wheel. The far end of the axle in the photo above has a small taper to it - and is also threaded to hold the bobbin and flyer whorl on. It looks to me like the tapering was done by mounting the bolt in a wood lathe and tapering it using a file while turning. Fine metal work would have been difficult on the prairie in those days... and this is one of the things that lead me to believe this piece was at least partially fabricated by old great great granddad.
The bobbin (on the left in the above photo), the flyer, and the flyer whorl are all made from a very dense, close-grained wood - my guess is maple, though it could be just about anything of a similar nature. It needed to be, as the walls of the pulleys on them as well as the U-shape of the flyer makes using a strong wood imperative. The bobbinis made from a single piece... You can see by the breaks that it was made from a straight piece of about 3" round wood. The hole the axle slides through goes all the way through the bobbin, obviously - my best guess as to how this was made would be to first drill the hole through the rough blank - then mount the blank in the lathe and turn the bobbin to its final dimension. This would assure the axle hole would be centered on the bobbin. The far end of the bobbin is actually the first pulley you would use as part of the flyer whorl assembly - you see it in the next photo and the one two down that shows the whorl in it's place.
Here you can see the far end of the bobbin and the leather "bearing" that the axle is pushed into (the flyer whorl is not in this photo - it would take up the space between the bobbin and the adjuster piece the leather bearing is pressed into):
Both ends of the axle were mounted in leather bearings... but unfortunately the maiden that holds the closer end was missing on the original. Using another wheel made by granddad's brother, he fashioned the maiden with a leather bearing similarly to how that wheel was constructed:
You can see that it was simply a thick chunk of leather, glued into the maiden. This allows for the bobbin assembly to be easily removed from the wheel, simply by turning the maiden. There's not a lot of pressure on these bearings so they function quite well (as evidenced by dad's copy), and the leather would simply have been replaced as it wore out. Lubrication, if any, would have been tallow or beeswax.
The flyer whorl is made with two different sized pulleys so you can adjust the speed of the flyer - faster for more twists per inch in your yarn, and slower for fewer. More twists made for a stronger thread - but took more raw fiber. Fewer produced more "fluffy" yarns, good for sweaters and the like.... at least that's what I think - I have no experience spinning my own yarn. I still have the flyer whorl for the original, though unfortunately only half of it - but it does show how it is constructed pretty well:
You can see the differing diameters of the pulley to allow the flyer to spin at different speeds depending on where you placed the drive bands. The bobbin spins freely on the axle so is independent of the flyer whorl. It is driven by its own pulley on the end next to the whorl that is a slightly different diameter - this is so the bobbin would spin at a different speed than the flyer. Otherwise the yarn would only spin in place - with the different speed it slowly spools onto the bobbin as you feed more fiber into the orifice.
This is known as a "Scotch Brake"... it basically means the yarn spools quite slowly onto the bobbin, while being twisted (for strength) many, many times for each single time it spools on the bobbin - which is the major function of the wheel. It is this twisting that gives the yarn it's strength - without it, it would simply pull apart.
A good spinner feeds fiber into the orifice at a steady rate, thusly avoiding thinned out or lumpy yarn that is strong enough to knit. More twists per inch results in a thinner, stronger thread - fewer provide fluffier, more insulating yarn.
The drive bands would have been simple twine or leather strips, or possibly even yarn - it didn't need a great deal of force to twist the fiber, so grip wasn't terribly crucial - speed was.
You can also see the tensioner knob assembly in the photo above at the top of the aptly named "Mother of All". It's broken as well, but it shows how it was made... A threadbox would have been pretty standard fair in most shops of the time, so that's not too surprising to find. It still works quite well, even after being exposed to the elements for many years.... The Mother of All is broken here as you can see in the photo above and below, but again at least we can see what it looks like:
The Mother of All is so aptly named as it is the main structural element of the wheel - everything pretty much hangs off of it. It, along with the maidens and most of the spindle work (with the exception of the spokes in the wheel) are made from a hardwood I would say is either elm or birch - it's hard to tell exactly as the wood is aged so. But those were common woods used in local furniture of the time - especially turned furniture. Oak was available and used extensively for standard casework, but wasn't preferred for turning because of it's open grain and it's tendency to tear out. I would imagine the elm or birch was riven and turned green, much in the fashion of windsor style chairs, and wedges were used to fasten the tenons to the half-moon shaped base (which I think was made of either poplar - but could be basswood)... There would not have been any kilns in the area, any dried lumber would have been air-dried.
Which brings me to the fly wheel, the most prominent piece of the spinning wheel, has some interesting construction methods. The outer wheel was constructed from four separate pieces. The wheel is made what I think is basswood, though it could be poplar, I suppose... both are plentiful in the area. There are a couple ofreasons that basswood would appropriate here. First, a lighter weight wheel would be easier to spin. Women using these wheels would often spin for many hours on end, for many days in a row... ease of use was paramount in their design. Second, basswood is a very easy wood to work... Mounting a wheel this size and turning it in a treadle lathe would have been quite a task... the easier one could make the task, the better. Third - since these wheels didn't carry a load, like say maybe a wagon wheel would, there would be little or no structural stresses on them, so basswood met the bill.
The pieces for the outer rim were first assembled before they were turned using splines and wooden pegs to hold them in place. You can see here where one of the pegs was placed too far out and was turned into:
The outer wheel itself was not constructed in the same manner as a wagon wheel - where the spokes have tenons that mount into the outer wheel - for the reasons mentioned above. It was first assembled and then turned without the spokes - they were added afterwards. Here you can see one I've pulled out:
After the main hub was turned, the spokes were made to fit inside the outer rim, then holes were drilled through the rim into the spokes - and a wooden dowel was driven in to hold the spokes in place. There just one problem with that - how do you make sure the hub is centered in the outer rim? Well - my best guess is that the hub and spokes were made first. The hub first, then the spokes, which could then be glued into the hub. The hub could then be mounted on a temporary axle and turned, allowing you to mark the end of the spokes in the same location as you turned the hub. The outer rim could then be turned to match this dimension... It's just an educated guess, mind you - but the best I can come up with given the circumstances.
As for the hub, it's one piece, with an axle that mounts into the adjacent spindles thusly:
The far side of the axle has an offset that attaches to the footman, which then is attached to the treadle. And yes - at the lower left of the hub in the photo above, that is a knot... As a matter of fact, it continues through to the other side:
Why would he have used a piece with a knot like that in it, you might ask? I would put forth that it was a matter of convenience... As I mentioned above, a lot of the wood used for the contruction of this wheel would probably have been worked green. The wheel would have had to be dried wood though. Most likely that meant that it was was harvested from already dead wood - possibly even seasoned firewood. There wasn't storage space available for storing wood while it dried... The house they lived in would probably have been the size of your living room and housed 5-7 people... The barn would have been similarly small was soley for livestock. The shed that served as a shop would have been more like a lean-to, perhaps with a pot-belly stove if the owner was well-off. So dried wood was a luxury most couldn't afford, but for the wheel it would have been necessary as green wood would have shrunk and rendered the wheel useless. So it's my guess it came from whatever was available - and since it didn't need to be all that strong, it wasn't a problem structurally. Also, I should mention that the knot would not have been this pronounced when it was made - this particular wheel was exposed to the elements for many years, so has weathered quite a lot. Originally, it would have been a very tight knot.
About all that's left is the base, legs, footman, and treadle - and all I have of those is the base... The base is made of poplar, it appears. I remember hearing the half-moon shape was a sort of trademark of his, but I'm not sure of this... compared to the other his brother did later, its a unique feature and was supposedly preferred by the people who used them as they were stronger. I do recall hearing that this makers' work was highly prized by those who received it, at least within the area he lived.
I may restore this old wheel someday - no, it will never be in working order again, but I may try to get it just so it is all in one piece and has all of the parts, just for display. I doubt it's worth much to anyone but me - but it sure is fun to have around to look at and to study, to give one appreciation for the original maker and the methods and material he used in creating it.
The maker, my great-great granddad, was a very adept turner, furniture maker, and woodoworker. He used green wood quite a bit, as I think can be seen in another of his works which I will show just for reference - a crib made of elm:
It appears he also used steam to bend wood, as you can see - obviously a very industrious fellow for someone truly out in the sticks... This crib was used all the way into the 1960's as I recall... It's been retired for obvious reasons since then, but still remains in the family, well over a century after it was made.
A link to the mothership
01/10/2008, 23:18 | Musings From My Shop
I wrote once before about the generous gift I received from Kori Capaldi, Operations Manager of the Gamble House. I met Kori when I was in Pasadena for Pasadena Heritage Craftsman Weekend in October. Because I spent quite a bit of time at ?THE house? for various tours and receptions, I got a chance to talk with Kori for a while. I told her about the chest I was building and that the lid would be restrained by a leather strap. A month or so after I returned home Kori sent me an email and asked if I?d like a piece of the leather that was used in the Gamble house when the leather straps on the lighting fixtures were replaced several years ago.
Of course I said ?No? and that was the end of it. OK, maybe I said ?Yes? and tried not to appear overly anxious in the process. You see, the Gamble house is tantamount to a religious shrine for those of us afflicted with serious cases of Greene-itis. It is indescribably beautiful. I mean that literally. No attempt to convey, using words, that amazing vision can end in anything but utter failure. Thus, to have a tangible link between the core of the G&G universe and one of my pieces of furniture is very special indeed.
Though I?ve had the leather for some time now, I?ve just completed installing it. I didn?t want to be hasty -- it had to be just right. I spent hours scouring the internet for the perfect rivets to use to attach it and the search paid off. I found a product even better than I had hoped for. Screw posts are similar to rivets but because they screw together they are removable. So if I ever have to remove the lid of the chest I won?t have to cut the leather (Actually, I wouldn?t have been able to cut the leather I would have asked my wife to do it. When I wasn?t home.). And with persistence I was able to find them in solid brass with an oil-rubbed bronze patina. With that final piece of the puzzle in place, the installation is complete. And it was worth the wait. Thanks Kori.
By the way, this chest is the subject of an article to appear in the April issue of Popular Woodworking (available early March). Unfortunately, I didn?t have the Gamble leather when photos were shot for the article -- in the magazine you?ll see a piece of upholstery leather leftover from a Morris chair project.
Carving Knuckles and Volutes: Peter Galbert
12/22/2007, 04:26 | A Woodworking Odyssey
Peter Galbert just finished posting a series of blog entries on carving the knuckles and volutes on Windsor chairs. He describes the process carefully and accompanies it with clarifying pictures like the one above. If you've ever wondered about the layout and carving of these elements, take a look at these:Photo copyright and courtesy of Peter Galbert
Teak Antique Traditional Kudus House
06/04/2007, 05:46 | Antique Knockdown Carved Wood House The architect mostly achieves the ideal process of culture combination and success to represent a unique colour of
The roof construction of traditional house of Kudus shows the level of wealthy of the owner since cost to make the roof is the highest cost compare with any other parts of the house. The expensive cost was because of the motifs perfection and the carved style also the difficulty on the process to construct it.
The Pencu style roof (the towering roof) used to be made of Rumbia (a particular kind of palm leaves), but now more likely to be made of tiles. Kudus tiles often have special plant motifs, and there are the so-called genteng gajah (with elephant ornamentation) on the wuwungan (the topmost row of tiles), and the genteng raja (king tiles) which are beautifully decorated.
The design interior of the traditional house of Kudus looks simple and divided into Jogo Satru room as a guess room, which in the standard traditional house of Kudus the cover area is around 3 x 10 msq. In this room, the floor is lower around 1 m from the main room (inside room) and is a part of the fourth step or floor.
Then, inside room (jogan lebet) is a fifth step with area around 7 x 10 msq. A chair uses as the connection between the two rooms because of its level differences.and as partition between the two rooms used Gebyok.
Inside the inside room (jogan lebet), there are several rooms such as living room located below the joglo, then bedrooms and gedongan as the place to keep the heilroom and wealthy. Gedongan placed between inside room and pawon (kitchen) that located in the left or right of the house.
This pawon except use for cooking and dinner room, also use for the family activity, such as made of convection products and other home industries. In front of the pawon, precisely in the edge part of the yard placed well complete with the bathroom.
There are several types of doors in the traditional house of Kudus, there is one door, two door and sliding door. One door is usually for the kitchen, two doors in gebyok and the sliding door is in the front.
One thing that necessary to be noted is that traditional house of Kudus always build face to the south that full with the philosophy meaning and based on the natural rule of rational calculation.
Others (Accesories)
06/04/2007, 05:40 | Antique Knockdown Carved Wood HouseGebyok Center has specializing in the reproduction of the traditional house of Kudus with its part, but not shut the possibility to provide furniture and other antique decoration that match with the design interior of the traditional house of Kudus or for other purpose that suit with the buyer needs.
The providing of the other products are include antique furniture like table and chairs for living room, bed, divan as relaxing place, wooden carved box as a deposit box, etc. All is part of the commitment of
Western Teeth, Eastern Teeth and a Greek Salad
00/00/0000, 00:00 | Woodworking blog Woodworking Magazine
Between bites of salad, Kevin Drake pauses to take a close look at the common chair
sitting in our local Panera.
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When I look at the chair, all I see is your typical bent-lamination, factory-made,
comfortable-for-about-32-minutes padded chair.
Â
But Kevin, the founder of Glen-Drake Toolworks,
sees a lesson in Japanese aesthetics and composition by Japanese arts teacher Shozo
Sato. What is the dominant focus for the viewer? What is the sub-dominant; the subordinate?
I was chewing my food at the beginning of the explanation, but by the end I was listening
so intently that I forgot about the baguette soaking in my own mouth juices as I finally
"saw" the chair.
Nothing makes me happier than to have lunch with someone whose brain is on fire with
ideas different than mine. Someone who sees the same world with different eyes.
Which brings us to handsaws.
It's a common thing to read in woodworking texts that the ripping teeth in a Western
saw (power- or hand-driven) are shaped like chisels. And that crosscutting teeth are
shaped like knives.
But when Kevin sees sawteeth, he sees something different. He sees the function of
the teeth relating more to its "rake," which is how forward or backwards each sawtooth
leans. On a handsaw, teeth with the cutting face straight up have "zero rake." Teeth
that lean forward into the cut have a more aggressive rake. And teeth that lean backward
have a relaxed rake. (Whether the rake is "postive" or "negative" depends on whether
it's a power tool or hand tool user describing it.)
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To Kevin, Western ripping teeth don't look like chisels; they look like scrapers.
Scrapers attack the work in an almost vertical position – like a zero-rake sawtooth.
I can see this (see the photo at the top of this entry of a wooden model of Western
sawteeth).
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And to Kevin, it's the Japanese-style sawteeth (shown above right) that look like
chisels. They lean forward like a chisel being used for paring. And I can see this,
too.
Â
So Kevin then asks three questions:
Â
1. What type of wood scrapes better, hardwoods or softwoods? Easy. The harder the
wood, the easier it scrapes.
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2. In general, which woods are harder, Japanese woods or Western woods? Again, it's
an easy question. Western woods are harder.
Â
3. When you scrape a wood, is it easier to push the tool or pull it? You can do it
both ways, but I definitely prefer to push the tool.
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"That," Kevin says, "is why I prefer Western push-style saws."
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That statement was like a Zen Buddhist riddle (called a koan) for me. Thanks Kevin.
Now I'll never look at my saws (or the Panera chairs) in the same way ever again.
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— Christopher Schwarz
John Brown: 1932-2008
00/00/0000, 00:00 | Woodworking blog Woodworking Magazine
When we started Woodworking Magazine, one of the things we definitely wanted
to include as part of the fabric of the publication were quotations about the craft
that made us laugh or think.
And when we launched our first issue in March 2004, there was no doubt or discussion
about what quote would be emblazoned at the top of the first page:
Just don’t let it get in the way of your woodworking.”
— John Brown, welsh stick chairmaker
Brown, who died June 1, is in my estimation the most influential writer on handwork of this generation. His columns in Britain’s Good Woodworking magazine inspired thousands of woodworkers to attempt or even completely embrace handwork.
His columns were short epistles on topics philosophical, mundane or both. He might offer a recipe for bacon in one column, offer plans for a workbench in another and in a third comment on the sad state of woodworking where we have traded skill for speed.
Brown was at times crotchety in tone, other times apologetic (to turners in particular); but he was always the spokesman for anyone who wanted to take hammer in hand and try to build something – either fantastic or mundane – using hand tools.
Brown himself was a boatbuilder who was made obsolete by fiberglass watercraft. After spotting a primitive Welsh chair in a shop in Lampeter, as Brown put it: “It was like a vision. I had never seen anything that had made so instant an impression on me.”

And so he built a Welsh stick chair like the one from his vision. He began selling them. He began writing about them. “Welsh Stick Chairs” was published in 1990. It’s a short volume, but is one of my prize possessions. In it, Brown gives a concise history of the Celts and their furniture. Then a short history of his love for the craft. The remainder of the book is photos of Brown in action, building what he calls a “cardigan chair.”
I first encountered his column in Good Woodworking in the mid-1990s. Brown had begun writing for the magazine during issue 13, I believe, which was the November 1993 issue. It was called “The John Brown Column,” and discussed mostly chairmaking, but with all hand tools. His run of columns there ended 32 issues later with a condemnation of power machinery in June 1996.
After a year of respite, Brown returned to the pages of Good Woodworking in issue 58 and continued for a couple more years. The last column I have of his is from December 1998. He continued as a chairmaker for awhile but during the last decade, Brown turned his attention to studying art.

"The John Brown Column" – sometimes titled "The Anarchist Woodworker" – was so inspiring to me, it’s difficult to quantify. I think it’s best said that if I had to have only one hero in woodworking, it would be Chairman Brown.
Not only did his writing encourage my hand-work skills, he also inspired me as a chairmaker to the point where I even ventured into the Canadian wilderness to take a class in Welsh chairmaking from David Fleming, a Cobden, Ontario, chairmaker who is Welsh.
All this detail above might make me sounds a bit like a stalker, but I never met John Brown. It was one of my primary goals for the coming years, which I can now bitterly cross off my to-do list. My plan was to ask if we could reprint his columns in book form so they could receive the wide audience they deserve. That project might be in limbo now, but perhaps his heirs will be willing.
If you can get a copy of “Welsh Stick Chairs,” you certainly will get the flavor of his writing and wit. And if I have any luck, perhaps you’ll also get to read his columns and then understand the loss the world of handwork has suffered this week.
— Christopher Schwarz
New CD: The Best of Arts & Crafts
00/00/0000, 00:00 | Popular Woodworking
The
revival of the Arts & Crafts Movement isn’t just in the furniture store. Woodworkers
of all levels of experience have named it one of their favorite styles to build in
their workshops. Why? Clean lines and honest joinery.So we've put together a new CD that features our 49 favorite articles from Popular Woodworking and Woodworking Magazine from the last decade that deal with this important furniture movement.
All of the articles on the CD are in pdf format, so you can view them on any computer with the free Acrobat Reader program. Plus you can print the articles out and take them to the shop when you're ready to build.
If you've never used any of our magazines' articles in pdf format, we'd like to give you a sample for free. We think you'll be pleased. To give it a try, simply click on the link below to download the complete plans for Gustav Stickley's No. 72 Magazine Cabinet, a very popular project from our April 2003 issue.
Magazine_Cabinet.pdf
(1.66 MB)
Here's what else you'll find on this CD, which is available in our store for $15 (that includes free shipping in the United States).
â– 42 Furniture Projects: We feature comprehensive plans and cutting lists for
a complete suite of furniture for your home, including two Morris chairs, sideboards,
side tables, bookshelves, outdoor furniture as well as home accessories, including
lamps and wastebaskets. Every project includes step-by-step instruction and measured
drawings.
â– 7 Technique Articles: Arts & Crafts furniture uses straightforward joinery
like the mighty mortise and tenon. We show you a wide variety of ways to cut this
essential joint, plus articles on achieving an Arts & Crafts finish with home-center
materials and detailed plans for the jigs and fixtures that will make your shop time
more efficient.
This CD is in stock and ready to ship. To order your copy, visit our store today.
— Christopher Schwarz
Episode 37 - Fine Furnishings & Fine Craft Show: Part Three
00/00/0000, 00:00 | T Chisel - The Rough Cut Show!First Look: Woodworking in America
00/00/0000, 00:00 | Woodworking blog Woodworking Magazine
This fall, our magazine is sponsoring the first-ever weekend conference devoted to
hand tools and learning to use them.
We're calling it the Woodworking in
America conference, and we'll be bringing together the country's best hand-tool
woodworkers and manufacturers for a symposium in Berea, Ky., on Nov. 14-16.
There will be more than 40 short classes on tools and techniques during the long weekend,
plus a marketplace where toolmakers can display (and sell) their wares, social events
with the demonstrators and toolmakers and more.
So who is going to be there? Here's the list of people who have agreed to teach seminars
during Woodworking in America as of this date (with more to come):
Roy Underhill: Known as "St. Roy" to the legion of fans who watch "The Woodwright's
Shop" on PBS, Roy worked at Colonial Williamsburg and then launched his show about
traditional hand tools.
Frank Klausz: One of the country's consummate craftsmen, Frank is
a professional New Jersey cabinetmaker who trained in Hungary and has a lifetime of
experience with the full range of handwork.
Michael Dunbar: Founder of The Windsor
Institute, Michael has single handedly revived the craft of building Windsor chairs,
has trained thousands of woodworkers and is a passionate student of the art and history
of handcraft.
Adam Cherubini: The author of Popular Woodworking's popular "Arts &
Mysteries" column, Adam is a devoted
18th-century woodworker who builds period pieces using period tools.
James Blauvelt: A Connecticut cabinetmaker, joiner and carpenter, James owns Bluefield
Joiners and is a student and teacher of Japanese tools and traditions.
Robin Lee: The president of Lee
Valley Tools in Ottawa, Ontario, Robin has been a driving force behind the expansion
of the Veritas line of premium handplanes and a caretaker of the company's immense
tool collection.
Thomas Lie-Nielsen: The founder of Lie-Nielsen
Toolworks in Warren, Me., Thomas has been making and selling premium traditional
hand tools for 27 years. Thomas's company was the trailblazer in reviving many traditional
forms of tools that had been lost.
Larry Williams and Don McConnell: Two of the principals behind Clark
& Williams in Eureka Springs, Ark., Larry and Don are bottomless wells of
information about traditional tools and their workings. Both are accomplished woodworkers,
planemakers and tool historians.
John Economaki: The founder of Bridge
City Tool Works in Portland, Ore., John has long been a pioneer in developing
new (and very beautiful) forms of hand tools for woodworkers.
Konrad Sauer: The owner of Sauer & Steiner Toolworks
in Ontario, Konrad is one of the leading makers of custom infill handplanes.
Wayne Anderson:Wayne specializes
in designing and building custom infill handplanes that are deeply rooted in the past
but are each a completely original work of art.
Ron Hock: One of the earliest and most important players in the revival of
handtools, Ron makes high-quality replacement
plane irons, chipbreakers and marking knives in Ft. Bragg, Calif.
Mike Wenzloff: The founder of Wenzloff
& Sons sawmakers in Forest Grove, Ore., Mike is a long-time woodworker and
expert in saws and saw sharpening. His premium saw business has exploded in the last
two years.
Joel Moskowitz: The founder of Tools
for Working Wood and an expert on woodworking history, Joel has recently been
making many traditional hand tools, as well as selling them through his catalog and
web site.
Clarence Blanchard: The publisher of "The Fine Tool Journal" and the president of Brown Auction Services, Clarence sees more old tools in a week than most of us see in a lifetime.
Kevin Drake: After studying under James Krenov at the College of the Redwoods,
Kevin founded Glen-Drake Toolworks, where he
combines woodworking, toolmaking and education. His innovative tools have received
numerous awards; we named his Tite-Mark one of the "Best 12 Tools Ever."Â
If you are interested in attending, please visit the web site that is dedicated to
this conference at WoodworkinginAmerica.com and
sign up for the conference's newsletter (the sign-up box is on the top right of the
page). You'll then be the first to be notified of when registration will open (it
will be before July 1) and the pricing for this event.
Attendance will be limited to a few hundred people (we want to keep the event intimate
and manageable), so be sure to register as
soon as slots become available. We are expecting the conference to sell out.
There are more announcements and surprises ahead that I cannot share with you right
now, so please stay tuned to the blog and the conference's newsletter.
— Christopher Schwarz
The Best Work; the Simplest Benches
00/00/0000, 00:00 | Woodworking blog Woodworking Magazine
Editor's note: Because it's "Workbench Week Internazionale" I decided to tie up
a loose end from my book: "Workbenches:
from Blah, blah blah to Yadda yadda yadda." On page 57 I discuss Thomas
Stangeland's bench and point out how the best woodworking I've seen has been built
on the most minimal of workbenches.
Helpful reader Tom Moore visited Stangeland's shop recently and snapped the above
photo of the bench. Below is the story that goes with that workbench.
In 2006 I taught a class in handwork at a school where

