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American Wall Cupboard
07/22/2008, 20:44 | Lost Art Press Blog
When you design a piece of furniture to build, there are three well-worn paths (some might call them ruts) to follow.
The first path is to design a piece in a wholly original style. This actually happens about once or twice a century, and its rarity is why we don?t have furniture styles such as ?Early Bill,? ?Middle Chuck? or the ?Late Butch Period.? Few people alive can claim they have successfully launched a style, but don?t let that stop you from trying.
The second approach is to build replicas, either spot-on or with mild alterations, such as an additional drawer, or substituting a square ovolo moulding for a bead. This is a good way to learn the vocabulary of different styles, though it is time-consuming to learn everything by the doing. Some woodworkers (even professionals) might build only six pieces in a year.
The third approach is to design a new piece with vintage parts, like rebuilding an old car. With this approach, you expose yourself to hundreds of images of the form. You could look at tables, cabriole legs or Arts & Crafts desks, for example. Then you select your piece?s dominant element from the library ? say a leg, a door or a bonnet ? and design your piece around that. (However, you can?t easily mix parts from different genres. It might seem like a good idea to put a Honda push rod in a Chevy, until you hit that metric barrier.)
When asked the secret to good design, Steve Hamilton, a builder at Mack S. Headley & Sons (headleyandsons.com), boiled it down to two words: ?Picture books,? he said. ?Get a bunch. Look them over.?
Design on the Run
Designing a suitable early American wall cupboard for Woodworking Magazine began with a day in our collection of books and images. You don?t need to spend a lot of money to build a book collection, most of the resources you need are at the public library and on the Internet.
My first stop was Wallace Nutting?s ?A Furniture Treasury.? This book is available in many different forms, and it?s common to find copies for about $25. The book is as-advertised. It?s hundreds of pages of images of early American stuff that has been organized into categories such as ?chests? and ?Windsor chairs.?
The second source was auction catalogs from Christie?s (christies.com) and Sotheby?s (sothebys.com) auction houses. The catalogs these houses publish for their Americana auctions are outstanding. Good images. Good overall dimensions. And good history lessons as well. These catalogs can be pricey at $50 or more, but you can usually browse the catalogs on the Internet for free, though sometimes you have to register with the auction house (registration is free).
The third source was an old favorite of mine from my grandparents? library: ?Fine Points of Furniture: Early American? (Crown) by Albert Sack. This common book can be had for about $10 ? the new revised edition is much more expensive and rare. Sack?s book compares different kinds of pieces and ranks them as ?good,? ?better? or ?best.? This book helps hone your tastes in mouldings, proportion and turnings.
After a day of reading, I chose a fetching tombstone door from Nutting?s book and found many tall and skinny shapes for wall cupboards that looked like pieces I had seen at Winterthur, the DuPont?s Delaware estate and museum.
My design firmed up when my doctor got too busy for me one Wednesday. After showing up for my appointment, I was told there would be an hour delay. So I sat in my car and sketched about 10 wall cabinets. I didn?t worry about dimensions or joinery, just the overall look and feel of the piece. Each sketch took about five minutes and tried out variations on the door (one or two?), the drawer (one, two or none?) and the width of the stiles and rails (chunky or light?).
After those sketches, I chose the best two designs, sketched them again and showed them around to woodworkers and friends. It sounds like a lot of work, but I have found that good design is like making stir fry: You first chop vegetables and mix sauces for a long time. The active cooking time is real short ? if you?ve done your prep work.
? Christopher Schwarz
Bed Side Table
07/19/2008, 17:22 | Woodworking DungeonA Glimpse into the Future
07/10/2008, 13:58 | Woodworking DungeonPrior to finishing my last segmented pen, I cut several hundred segments with 22.5 degree angles to create a few more pens with eight segment layers. Having these pieces of Maple, Walnut and Jatoba, I thought it would be a nice way to get a good visual of what some different designs could be. Kind of like a rough sketch in 3-D.
I didn?t want to get into gluing anything and commit myself to a design I didn?t fully like, so I carefully stacked my segments and let gravity hold everything together for me. I figured this method would let me quickly see, physically, what I thought I was seeing in my head. It would also be much less time intensive than gluing a full blank together to flesh out the complete idea. Each design I have put together is the full size of a Jr. Gent II cap.
After stacking a design and taking a couple pictures from different angles I took apart what I had done and designed another. It was after I had six or eight of these designs that I thought I would put together a blog series to show how these segmented pens would look from design to completed pen.
A couple of the designs I?ve come up with include all three species that I had prepped. This design I'm working on now is one I?ve been thinking about for a while. With the light color of the Maple separating the Walnut and Jatoba diamond patterns; it reminds me of an argyle sock.

Currently I have the first of three glue-up phases completed.
Designing a Wright Table
06/23/2008, 15:07 | Lost Art Press Blog
As a kid, probably the first furniture style that I ever became aware of was the Prairie style, the strongly rectilinear forms that most people associate with Frank Lloyd Wright.
My dad had lots of books about architecture lying around the house that he used to help him design the two houses for our farm outside Hackett, Ark. I used these books to help me design model houses that I built using Legos and wooden blocks.
Lucky for me, Prairie-style houses and furniture are easily built with rectilinear Legos. And Wright's system of proportioning favored 2:1 ratios ? that's the ratio my wooden block set used.
The last piece of the puzzle was the cape that my mom made for me when I was 5 so I could be Superman at Halloween. After seeing photos of Wright wearing a cape, I also took to wearing my cape when I'd build houses and furniture in my room.
I know what you are thinking: It's amazing that I ever married.
In any case, I've always been drawn to Wright's aesthetic. I've visited houses of his in many cities, I've been through his furniture and papers at the Prairie Archive at the Milwaukee Art Museum, and one of the highlights of my young life was sitting in one of his original barrel chairs.
So I'm quite excited to get started on a new project for an upcoming issue of Woodworking Magazine ? an end table designed in the style of Frank Lloyd Wright. I didn't want to slavishly copy one of his designs, and so I'm hoping to build a piece that is inspired by a table at the Dana House (one of my favorite tours), and uses geometric forms found at the May House in Grand Rapids, Mich.
I've drawn a bunch of sketches, but I decided that this piece really calls out for a full-size prototype in wood. Luckily, we have some thick ash lying around the shop that's left over from a co-worker's bench-building project, so there was only a little bit of machine work required to get the parts in shape.
My favorite tool for building prototypes is my Kreg pocket-hole jig. This sucker allows me to assemble and disassemble projects quickly. I screw them together, shake my head at the stupid design choices I've made, unscrew the parts, trim them down and then start the process over.
This weekend I got the basic form real close after about three hours of work. My top started out entirely too thick. It was 2" thick and now it's more like 1-5/8". Now I just need to fuss around with the inside guts to get the geometrical designs inside looking good. My No. 1 concern is where I place the large suspended square. Because end tables are typically viewed from a standing position, I need to get it close to the floor.
I'm also a bit worried that things will look too busy inside the table if I put two of these squares in the base. Perhaps I need to go home tonight, put on my old cape (yup, I still got it) and page through some more picture books on Wright.
? Christopher Schwarz
???????/Woodworkers' Week 2008 in Nagoya
05/21/2008, 03:44 | Masashi's woodworking diary

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'The Woodworkers' Week 2008' takes place in Nagoya from 3rd to 11th June.
It consists of three exhibitions and a forum.
The three exhibitions are:
Chairs -designer/makers' work 2008-
Works of Shin-ichiro Tani, Santaro Takahashi and Tomio Murakami
5-11 June 2008
9:50-20:00
Maruzen Book Store Sakae 4F
3-2-7 Sakae, Naka-ku, Nagoya
30 Woodworkers '08
3-8 June 2008
11:00-18:00
Denki Bunka Kaikan 5F
2-2-5 Sakae, Naka-ku, Nagoya
Wooden Spoons
3-8 June 2008
11:00-21:00
Lachic 5F
3-6-1 Sakae, Naka-ku, Nagoya
The Forum:
The works of furniture workshops
Mr.Daisaku Choh and Mr.Masanori Moroyama
8 June 2008
14:00-16:00
Denki Bunka Kaikan 5F
2-2-5 Sakae, Naka-ku, Nagoya
This is probably the first attempt in recent years for the Japanese woodworkers to make a network and launch events. It is going to be a rare opportunity to see many designer/makers' work in one place.
I will be exhibiting my works at 30 Woodworkers '08.
Shinsuke Kato, the director of Japan Green Woodwork Association, and Kaya Nagoaka, a graduate of Forest Academy, will show their spoons at the Wooden Spoons.
Come and see our latest works.
??????????/ 'merchandising' crafts for exhibition
05/01/2008, 11:53 | Masashi's woodworking diary
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Our annual exhibition is taking place in Nara from 1st to 6th May.
Craft and Furniture Exhibition of Gifu Academy of Forest Science and Culture
1-6 May, 2oo8
10:00-17:00
Nara-machi Monogatari Kan
2-1 Nakashin-ya Machi, Nara, Japan
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Last week the second year students finished their works for the exhibition and presented them in front of the teachers.
They are requested to make their original products according to what they learned during their first year.
They need to produce them in a batch within a limited shedule, calculate the cost and assess their productivity.
This 'merchandising' lesson is a part of our curriculum.
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The venue, Nara-machi Monogatari Kan is in the city centre of the old capital Nara. Hundreds of people come and see our exhibition every day. Students show their works to the public for the first time and receive many comments from them.
Please come and see our exhibition. Students are waiting for your compliments!

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Unique oval floor lamps by Ken-ichi Matsuoka

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Plates by Hajime Hoshino. Designed for his grand child.

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Stools by Atsushi Yokoi. He was commissioned them from an adult education centre in Gifu.

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Stools for backache patients by Yosuke Ueda. Easy to stand up with handles.

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Hand mirrors by Keiichi Fukushima. Inspired by details of architecture in Hida.

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Hairpins by Mako Taniyama. An image of cherry blossom falling.

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Parquetry butter knives by Hiroshi Okabe.
Workshop for Lilliputians
05/01/2008, 00:37 | The Village Carpenter
June marks the 4th anniversary of the completion of my new workshop. Prior to that, I worked in a basement shop with concrete floors, 6 foot ceilings, exposed lightbulbs, and exposed knob & tube wiring. Dungeon-like.Yet it was still my favorite place in the house.

I dreamed for 10 years of having an above-ground shop and when I finally decided to have one built, I spent a full year researching heating systems, insulation, material, lighting....everything.

I even built a to-scale model of the shop, complete with all my equipment, just to make sure that everything would fit and that I would be ab
le to tell my builder where to put the outlets. I determined where to put the 18" bandsaw in relation to the back window, so that long boards could stick outside and rest on the sill while I ran them through the blade. The model also helped my builder work up pricing.
The first design had a second story and a finishing room closed off by a sliding door. After my builder told me how much it would cost, reality set in, and both those luxuries were crossed off the list.
The model itself was built hurriedly?just plywood tacked together with brads?but it helped immeasurably when I was able to tell my builder where to put my 300 pound band saw and 400 pound table saw, as he and his helper carried them out of my basement shop and into the new one. They were able to plop them down exactly where I wanted them. I doubt they would have appreciated some lady telling them to "Move the table saw to this wall. Nah, that's not right?move it to that wall instead. A little to the left, no right."

The next sound I would have heard would have been my contractor and his helper slamming the door shut behind them, leaving a trail of expletives in their wake.
Planning for and designing my shop was an exciting journey, and I ended up with a cute little woodworker's dollhouse in the process.
Bedroom Window Treatments
04/28/2008, 04:44 | Wood ShuttersHow do you know which window treatment is right in your bedroom?
There are 3 basic types of window treatments that can be used alone or in combinations. Here?s some tips on these basic types and what style of room you might choose them for.
Curtains and Drapes
Curtains and drapes are a style of window treatment that most of us can recognize but there?s many variations on this old standby. If your bedroom design is simple, you might choose just plain sheers as these will go well with many themes including a romantic theme, a modern theme and anything in between.
Valances can be used to soften the top of the window. They are great if you don?t want to cover up a great view but also don?t want the window to look too bare. Typically valances are made from fabric but you can build them form wood and decorate them with an aged or stencilled paint to go with your Tuscan or French country design. Fabric valances can go with almost any bedroom decorating theme depending on the fabric you choose and can be used in conjunction with sheers to give you a bit of privacy.
Drapes are an elegant bedroom window treatment. If you have a romantic, French or Victorian theme some heavy drapes in rich fabrics can transform your bedroom into one fit for a queen. Heavy drapes look best on tall windows, but if you short squatty windows like most homes built in the 60's - 80's don?t let that deter you from using great drapes. You can always just keep them closed to hide the window behind and no one will ever know the difference!
Wooden Shutters and Blinds
Indoor wooden window blinds are a great way to add privacy to your bedroom and can be used alone or with curtains, drapes or valances.
There are 2 styles of shutters - plantation shutters and café shutters.
Plantation shutters cover the whole window and have louvers which can be opened and closed to let light in or provide privacy. These shutters go great with a plantation style look, a country look or a coastal cottage look.
The café shutters are the kind that cover only the bottom half of the window and swing open to let light in. These also look nice in a country or beach style bedroom and are perfect for a Paris apartment style as well.
Fabric Blinds
Fabric blinds add a nice touch to any bedroom and can be decorated and embellished with whatever you want. Fringe, pom-poms and ribbon are just a few of the great ways to make these bedroom window treatments stand out.
Roman blinds work well for childrens rooms and informal styles such as cottage or beach style decor. These shades fold up to expose the window during the day and roll down at night.
Festoon blinds are puffy with lots of fabric. They are quite ornate and work best in a romantic style bedroom such as a Victorian, French or Italian motif. Festoon blinds look best on wide windows and might not be good for small rooms as they can tend to be a bit overwhelming.
Lee Dobbins writes for http://www.bedroom-designs-and-decorations.com where you can learn more about popular bedroom decorating styles.
Interior Design, an Ethnic Approach
04/28/2008, 04:41 | Wood ShuttersSo what do we mean by ethnic?
Ethnic basically means native or indigenous people from a particular area so in relation to Interior Design it means to bring the natural elements that are representative of whatever culture, land or peoples you choose to portray into your own home to define your space.
Naturally the world is your oyster as they say so there are countless cultures to choose from, all you have to do is bring a particular ensemble of colours, patterns, materials and artifacts together to create a "look" that is recognisable and distinctive. What about a Mediterranean flavour, Native American Indian symbolism, or perhaps Tibetan Buddhism? Popular themes include African, Mexican, and Asian but you can go with whatever inspires or appeals to you. Here are a few ideas to get you started.
African Theme
Think of Africa and all that it conjures up in your mind, the landscape, the sounds, the smells, the colours, the mood, and then if you try to pick out the key points, what would they be? Colour schemes might include earthy colours like green, beige, browns and tans, set off with orange and splashes of red. Think about floor and wall coverings, natural substances would probably work best. Finishing touches can include wall hangings, African artifacts, drums, rugs, African fabrics and prints, animals made of stone, clay or wood, ceremonial masks hung on the wall, brightly coloured African bowls and pots, and so on.
Mexican Theme
What does Mexico mean to you? Perhaps desert colours with sandy tones, beige and khaki, along with reddish, rustic colours and hues. Blankets and woven fabrics in bright colours, perhaps terra cotta pots and bowls, pine wood is popular for furniture. Artifacts can include symbols of the South West or from the Spanish influence, or from the Aztecs, Mayans and other ancient civilisations, all of which can add an interesting and authentic Mexican look and feel.
Asian Theme
There are many variations within an Asian theme but two quite popular ones are Japanese and Chinese. Japanese themes tend to lean towards a more minimalist look and have a tranquil and peaceful feel. Consider a futon and using screens to get that Japanese ambiance. Colours tend to be natural and objects from nature often feature as focal points, for example, smooth stones and pebbles, water fountains and bonsai trees. Chinese themes on the other hand might involve brighter and bolder colours, lanterns, dragons and other mythological creatures, artwork depicting the traditional people colours and landscapes and Chinese handwriting.
How to get started
Once you have established which particular ethnic culture appeals to you, browse through books and magazines and the Internet to get ideas that will spark off your own imaginative flair. Identify what elements go together to make up that particular look or feel that you want to create.
Consider the walls, ceilings and floors carefully as this will provide a base for you to work from and then you can add in the details to finish it off. For example, is the texture and appearance of the walls and ceilings rough or smooth? What floor covering is appropriate, should it be wood, stone, tiles or carpets? Will rugs and mats make a difference and if so what are they made of? Are the windows better suited to drapes, blinds or shutters? What style of furniture works? What about plants, motifs, pictures and wall hangings?
The theme you adopt and the way that you choose to portray specific elements of that theme is entirely up to you and your imagination, the end result will be your own unique interpretation of a culture or a place and you will have added a touch of the exotic to your home.
David McEvoy is an expert in interior design. If you are looking for a leather sofa to give the finishing touches to a newly decorated room then please come and visit our site http://www.leathersofa.uk.com/
What is the Cost of a 4 Person Infrared Sauna?
04/28/2008, 04:40 | Wood ShuttersThere are manufacturers who makes top of the line saunas using the world famous Burmese hemlock wood, which is known for fine texture and over all smoothness. This wood is non-toxic and is very much in demand for use as sauna boards. There are other woods used for other types of saunas for private homes, but Burmese hemlock wood is the preferred material by many makers of top of the line saunas. Actually, there are now several models of infrared sauna for private use that are made in China. A 4 person sauna that is made in China and considered top of the line, is priced at $ 2,000 to $2,500, while a top of the line 4 person sauna made here in the US can go as high as $ 4,600. Buyers of 4 person saunas still favor those that are made here in the US because Chinese made saunas are inferior in make and even in design. Aside from this, Chinese made saunas uses low grade materials thus resulting to a lower quality of beneficial infrared heat.
Most if not all US made saunas use ceramic plate heaters. This is because laboratory test have shown that ceramics is the most efficient materials in emitting infrared heat rays. Next in efficiency will be carbon and the third is aluminum. These three materials are all used as heating plates of infrared saunas. In a 4 person infrared sauna, the standard number of plates used is 6. These 6 plates are behind wall boards and also in floor level boards. This positioning is crucial to have an over-all distribution of infrared heat rays to the body.
If you are looking for a sauna then visit us now!
We have a nice 4 person infrared sauna that will be great for the family.
So do your health and your family a favor and go get a sauna today!
Tips for Choosing Good Quality Blinds
04/28/2008, 04:40 | Wood ShuttersWhen people speak of "Express" blinds or "Value" blinds and "Cut Down" blinds are all basically the same thing: pre-constructed blinds that are partially finished and can be used after a Little intervention on hate part of the store. The come in 2" variation in size and the clerk will pull them out of the inventory and trim them down a little for your specifications. The same is done for hate length, depending upon the length of you window. The quality may be very much the same as that used in premium window coverings, but since they are not custom ordered, but already manufactured in the factory (usually in China), they are much less expensive. You do not have any customization choices, for example as to where the tilt mechanism will be located or the way to raise or lower the blinds. In other words, you don't have a choice which is on the left or which is on the right. The color range may also be limited. We are able to offer both faux and genuine wooden blinds in our value line that are made right here in the United States, in McKinney, Texas. You don't have to settle for cheap foreign imports.
There are discount stores that are able to sell the standard sizes of blinds. They are made to fit common window sizes. The materials used for these are not of the best quality and the fit is rarely perfect. You can get a Value blind for about the same cost, and it will fit perfectly and look great. No window is the same; there are always variations in width, Lent and other dimensions. It is impossible for shelf blinds to fit all windows, so they "sort of" fit most windows of that dimension. Both the length and the width of stock blinds have to accommodate a very wide variety of different windows. When you order stock blinds, you will probably end up with gaps at each side because the width is not perfect, and a big bulge of slats at the bottom because you have too much length.
The lowest cost blinds you can buy are shelf stock blinds. IN order for them to be so low cost, the quality must suffer, and you end up with light weight, cheap material, poor hardware and mechanisms, small choice in both size and color and of course, no warranty. Blinds such as these will not last more than three, maximum five years.
When you order custom blinds, everything is quality from the beginning. The window is properly measured, and the blind is manufactured to perfectly fit the opening. The error factor is only 1/4 inch on each side, and the length will be the correct length, with no bunching before the strong bottom rail. They are made with quality material and fixtures. The companies that supply such quality blinds are Bali, Prestige, Graber, Royal, Levelor, Hunter Douglas and Timber Blinds. They all have the widest range of colors to choose from, including wood hues. You can also choose faux wood in many wood looks, Tris Basswood or Asian wood and composite wood. Quality design centers, upscale retailers and of course on line companies all offer these kinds of blinds.
Adam Peters is a syndicated columnist on different resources like http://www.home-decorating-reviews.com Find more publications about window blind tips at his website.
Arch Window Shutters
04/28/2008, 04:38 | Wood ShuttersTraditional shutters, sometimes referred to as the colonial style, have a one-inch to one-fourth-inch wide movable louvers. These are normally used in colonial and traditional styles of American homes. You may want to order cafe shutters as coverage for the bottom part of the window to create that quaint, cottage-style mood.
On the other hand, plantation shutters have a three-inch wide movable louver and have a more modern design. They are versatile enough to be used in any window in almost all homes. They permit you to see more and allow for more closing of the panels most of the time. They can be made as café-type units or double-tier units.
You may also choose whether to paint or stain your window shutters. In general, paint colors include a variety of whites and other light colors. Stains can enhance wood grains by use of a number of tints and tones starting from a light natural tone to a tone close to black. Please note that synthetic and wood composite shutters should not be stained.
Remember that the quality of the finish is almost as important as the color. Window shutters that are finished with poor quality will easily deteriorate. A paint finish needs to be thorough, thick and smooth, and it should cover all surfaces. Stain finishes needs to have a sturdy protective coat finish.
Owing to various options in materials, window shutters come in a wide range of prices. A lot of suppliers calculate the price per square foot, a strategy that is not beneficial to consumers. Since sizes are normally rounded up, consumers end up paying more for what they actually got.
Estimating prices based on exact window size, the number of shutter panels, and the finish and style are better because the price will not shortchange the customers. You can also save some money by ordering the shutters directly and measuring and installing them yourself.
Keep these guidelines in mind to ensure that you will get the best bargain when looking for window shutters to install in your home.
Window Shutters provides detailed information on Arch Window Shutters, Custom Window Shutters, Exterior Window Shutters, Hurricane Window Shutters and more. Window Shutters is affiliated with Window Roller Shades.
Wood Shutters - Choosing Well to Weather Water, Wind and Warping
04/28/2008, 04:35 | Wood ShuttersExterior wood shutters are available in a number of basic designs. These range from the raised panel that is particularly popular in coastal areas, to the familiar fixed louver. Alternatively opt for "country style" board and batten, or an exotic, but practical bermuda wood shutter installation.
What should you take into consideration when deciding which wood shutter set to order?
To start with you will need to decide what look you are trying to achieve, and this will depend largely on the style of your home. Wood shutters can be designed to complement just about any residence, but cost will of course play a much bigger role in highly customized, and fully functional wooden shutters.
Before making this major home improvement decision, look at your general interior design, patio design, and patio furniture. Your window shutters should blend into, and enhance these aspects.
You will also want to ensure that the right wood is used for a durable, and warp-resisting wood shutter. Although many woods are used in the construction of wood shutters, the woods of choice are Western Red Cedar, or Mahogany. Vertical-grained wood is also more resistant to warping.
If wood-work isn't your cup of tea, take a carpenter-friend along to check the quality of construction, especially the joints. Mortise-and-tenon joints are much more durable than screwed, or butt-glued joints. While you're at it, also ensure that you get wood shutters with copper or aluminum capping for more protection from the elements.
Interior wood shutters can be considered part of the furniture, and if the right design is chosen, they contribute greatly to the atmosphere, elegance and warmth of a room.
Even though interior wood shutters are not directly exposed to the same range and intensity of the elements as exterior shutters, they will still need to properly deal with temperature changes and design stresses. To avoid warping and other alignment problems, wooden shutters constructed of 100% hardwood, such as American Yellow Poplar and Elm, are well suited to the role.
Of course, interior wood shutters are also more than mere decorations! They are excellent insulators to keep temperatures at a comfortable level.
Don't go for the first fit-all-sizes window shutters you come across. By doing some research, and getting lasting, stylish and functional wood shutters, you will greatly increase the value of your home!
Awnings-and-Blinds.com - Read the Plantation Shutter article at Awnings-and-Blinds.com - also by Rika Susan of Article-Alert.com.
Copyright 2006 Rika Susan. This article may be reprinted if the resource box and hyperlinks are left intact.
Busy, busy, busy??
04/24/2008, 22:21 | The Wood WhispererIts been a busy month. Too much to type so here is a quick video update. Topics include: Festool grand opening, visit to the offices of Popular Woodworking, The Woodwerks Store, our new DVD cover (designed by our friend Langly, the FesCool Giveaway, safety week, new project with Fine Woodworking, a Live WTO experiment, new coffee table project, the new Festool routers, and birthday wishes for Nicole.
String Inlay
04/24/2008, 21:42 | The Village Carpenter
Lie Nielsen now carries tools to create string inlay* (pictured at right) based on Steve Latta's innovative designs.I took Steve's inlay class a year ago at Olde Mill Cabinet Shoppe, where we made simpler versions of the tools (pictured below).

While I won't show you how to make the tools since they are Steve's original designs, I will tell you that they are simple to use, if you're thinking about taking Steve's class, buying the L-N set, or making your own. I practiced for only about an hour before starting a Chester County line and berry design for a spice box door. It only took about 3-5 hours to do all of the inlay for this panel, although the "berries" aren't finished yet, nor has the surface been finish-sanded. It's far f
The radius cutter pivots on a point while little teeth plow a groove for the inlay. You can see a close-up of the teeth configuration on the L-N website. In Steve's class, we also made a tool that plows a straight line and a thicknessing gauge that ensures the veneer strips are consistent in width. To use the gauge, you pull the veneer stri
p through a kerf in a block of wood. One side of the kerf is wood. The other side has a little scraper attached to it.L-N also
offers a dvd featuring Steve Latta creating the line and berry technique. I have not seen this video, but I can vouch for Steve's excellent teaching skills.It's easier than you might think to add decorative string inlay to your projects.
*I do not sell for Lie-Nielsen (or Steve Latta), nor have I used their inlay tools, so I cannot comment on their performance.
Butcher Block Cabinet - Project of the Week
04/19/2008, 17:04 | The Wood WhispererThis week’s project comes from Tim. Here’s his story:
Well, I have finally grown a skin thick enough to submit 3 project pictures of an end grain butcher block cabinet that I made for my parents recently. It just got shipped out to Singapore; cost me $800 for the freight!! I got the inspiration by watching you build your cutting boards, and have made up to about 20 so far. It’s a great way to use up scrap wood!!! Saw David Marks’ version on his woodworks show that day and thought that it would be an interesting challenge to build one. The top is larger than David’s design; it’s about 3 feet wide by 2 feet deep - a nice size for a single person to work at, and just enough counter space. You are probably wondering why I would put a semi-gloss finish on the top? Well, my parents want it as a piece for a corner in the house, so I thought I would spend a little time practicing my varnishing skills for a semi-gloss look.
I used 7 types of wood on it - purpleheart, black walnut, yellowheart, ash, mahoganey, jatoba, maple and cherry. Flattening the top was a major pain!! I have a 22-44 performax drum sander, but still had to use router rails to slowly but surely flatten one side before drum sanding the other. Touched it up with a Lie-Nielsen 7 1/2 bevel up jointer plane. The face frame is made of purpleheart (a major pain to plane, I might add), and the drawer fronts are made of ambrosia maple. Made a little effort to match the grain on the drawers + doors as well. The cabinet is finished with shellac (3 coats) via my Apollo HVLP spray unit, and rubbed out to a satin sheen with Howard’s feed n wax.
And yes, I did use casters - double locking ones - they put a strong brake on the wheel plus a lock on the swivel. They actually cost about $20 a piece from Linco Casters at Clairemont Mesa Blvd (next to the San Diego Rockler); They really do look a little utilitarian, but those were the best I could find in terms of durability and stability. Those red shop-grade ones at woodcraft were too tacky for my taste. All in all, it was tiring; but I have to give you the credit for the original inspiration via the cutting board! THANKS

???????????????/ 'project' and 'internship'
04/18/2008, 09:16 | Masashi's woodworking diary
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Atsushi Yokoi, a student at the Craft and Furniture Department designed and made those stools for an adult education centre in Gifu. We often take such 'real' commissions from public and private clients. We call it 'projects'.
The Takumi Academy , the adult education centre, contacted us last winter to discuss about their renewal of stools. Atsushi applied to the project and submitted a couple of new stool designs. The photo shows his presentation to Takumi Academy staffs with two prototypes of the stool.

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The concept of the stool is to make the most of small diameter logs in local forest.
The hexagonal seat is made of small pieces of five different species.

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Atsushi then went to the Shinrin-Takumijuku, a furniture workshop cum educational institution in Hida. We encourage students to go out of the college and have work experience as an intern.


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Atsushi spent a month in Hida and finished 25 stools. They were delivered to the Takumi Academy early this month. They were very well received among the staffs and students there. The solid wood seat is soft and comfortable compared to the former plywood stools.
We want to produce good crafts and furniture through such industry-university cooperation projects.

Woodworking: The Perfect Hobby
04/17/2008, 23:40 | The Village Carpenter
When I first started woodworking, I built rustic furniture. The wood was free (fallen limbs in the neighborhood), it required few tools, and it involved basic joinery. From there, I became interested in building New Mexican furniture because the carving looked like fun. Then, I migrated toward Mission furniture, then Shaker furniture, then learning how to handcut dovetails, then how to make handplanes, and now PA German furniture.I?m crazy-interested in learning more handtool techniques.
Recently, I bought a video on marquetry from Jane Burke and a video on sharpening handsaws from Tom Law. A year ago I learned how to make string inlay, for a line and berry design, from Steve Latta.
But it doesn?t end there.
There are a multitude of other types of woodworking and ww techniques, including wood bending, veneering, carving in the round, chip carving, furniture design, making handtools, mastering complex joinery, finishing, building musical instruments, and woodturning, just to name a few.
And my list of ?to-build? projects. Well...I will never reach the bottom of the list.
But that?s what I love about woodworking. It?s impossible to learn everything or build everything you'd like to, so it's constantly exciting and it's impossible to be bored.
A Good Cause
03/24/2008, 02:29 | Musings From My Shop
It?s no secret that I?m a fan of the work of Greene & Greene. A big fan. Anyone with cursory knowledge of the brothers has heard of the Ultimate Bungalows. These homes, designed by Charles and Henry at the height of their popularity and creative energy, are grand residences built with uncompromising attention to detail. Everyone agrees the the Gamble, Blacker, Pratt and Thorsen houses are in this category. Many include the Freeman Ford house as well. Were I the ultimate authority, the Robinson house would also join the list.
While the Gamble house remained in the Gamble family until it was donated to USC and the city of Pasadena, the other Ultimates have more colorful histories. Most endured some period of neglect or abuse. The rape of the Blacker house resulted in ordinances that protect historic homes in Pasadena. I think the Thorsen house trumps them all, however. Since 1942 the Thorsen house has been home to a fraternity.
I suspect that many of you have seen the movie ?Animal House.? It?s hilarious. It?s a classic. It?s completely unlike the California (Berkeley) chapter of Sigma Phi. The brothers of Sigma Phi take their stewardship of the Thorsen house, which the fraternity purchased from the Thorsen estate, very seriously. Every Saturday morning they work as a group on maintaining the house. They learn its history. They take pride in it.
But keeping up with the demands of a 100 year old mansion (and a work of art at that) is difficult. And expensive. About 9 million dollars. If you find yourself in Berkeley, stop by the house. The brothers will happily give you a tour and accept a donation to the fund. But don?t let an inability to visit stop you from contributing. Send a few dollars and help save an historic landmark, one of the Ultimates. It?s a lot easier to keep such houses around than to wait for another genius to come along and design more.
The Thorsen House Restoration Campaign
c/o Mr. Dan McNear
Route 1
Box 264-E
San Rafael, CA 94901
Building the Woodshop: Part VIII - Roofing
03/18/2008, 05:00 | Norse Woodsmith
Ah, the hard work was done... Or was it? I got the roof framed, and it was time now to get it shingled. Before I get to that, the last little bit of framing needed to happen - the cupola. Here you can see the base I had constructed while framing up the roof:
You can also see the roofing materials nowhere near I wanted them to be - I wanted them on the roof, but there they are on the ground... Of course, they are the heavy ones - architectural layered shingles, which basically means each bundle weighs twice as much as a regular bundle... but I digress...
Here's a rear view of the building, showing the cupola framing and the rear overhang I neglected to include in the last installment of this unending adventure:
It was much easier to frame up the cupola on the ground, as there were several angled cuts to make and it's easier to make any adjustments where the saw is closer than a run down the ladder... besides, that 8/12 pitch is hard enough to stand on. That - and I wanted to make sure I got the weather vane installed properly. I purchased it from The Weathervane Factory located in Bar Harbor Maine. I had considered something more whimsical, but in the end I am happy with this purchase - it fits the finished design of the building quite well. Here is the framed cupola, complete with vane, on the floor of the shop:
And - of course - in it's final resting place on the top center of the shop:
The cupola is a functioning roof vent, along with gable vents at each end - there should be plenty of air traveling through the attic space with this setup. I used pre-made louvers just to save on time and keep them a bit more maintenance free... In retrospect, I think if I were to build it now, I would use a larger roof on it - something with a little Asian influence - but, I'm not going to tear the thing down for it!
Anyhow - I had the roof sheathed now, the cupola framed and in place, and all that was left was to heft all the shingles up onto the roof. By my calculations, it was going to take about 18-1/2 square or so, or 56 bundles. That's 56 trips up the ladder carrying some god-awful heavy material. Of course - it was mid August, the hottest part of the year... You can't shingle a roof unless it either the hottest or coldest part of the year, you know.
I have mentioned that one of the reasons I was able to build my own shop was because I had become my dad's caregiver after mom passed away. Dad had come to live with us right at New Year's, and did quite well at first. But it was about at this time that his condition (Alzheimer's) became quite severe. It made working on the shop during the day difficult at best... Dad had taken to wandering off on me, wouldn't come out to the shop to "help" me any longer, and I couldn't leave him by himself for more than about 10 to 15 minutes, even if he was sleeping. Usually I would have to wait for my wife to get home from her work to "take over" for me so I could work on the roofing in the evening. The nights were long, and the weather cooler in the evening, so it wasn't all bad, I guess...
We took him in to see a doctor and she suggested we contact Hospice of North Idaho - that they might be able to help us out. What a godsend those people were... They came out three times a week, giving dad care and me some time to run errands and get some work done. I cannot thank them enough for their exemplary service, they were truly wonderful.
As a result, I don't have any photos of progress on the roof so here it is magically complete, about a week after Labor Day:
It took me about a month to get it from the picture before to that one. First to go up was the class A chimney for the wood stove, the mast for the electrical service, then the fascia board followed by the shingle underlayment Here you can see the mast for the electrical service, and my temporary scaffolding re-erected after being torn down when the roof framing was completed:
It was no fun doing this side of the roof - an 8:12 pitch gets hard to stand on after a while, and I'm no fan of heights... It took all of my courage at some points. I did use roof jacks for this side, which made it easier.
It ended up taking about 19 squares of shingles to complete, I used the heaviest kind (of course!), an architectural "layered" shingle that has a 35 year warranty. What I really remember is how exhausted I was by this time... When I did work on the shop, it was at a frantic pace. The shingles were heavy, of course - and I can still feel the pain in my shoulder from lifting them into place. I had to wear tape over my fingertips, as rubbing the stone on the shingles had worn my fingernails down to where they were bloody. Worst of all was that Dad was a 24 hour a day job, as he had no sense of day or night anymore.
Dad was rapidly getting worse, and I stopped work on the shop to spend time with him. He passed away on the 21st of September.
The next month was spent bringing him back to his home to be buried next to mom, and to get together with family to decide what to do with their estate.
Getting back, it was well into October. Life was about to change for me - no longer tied to the house, I needed to get back out into the workforce. My focus now was on updating my resume and on storing what I had received as an inheritance from the estate. When I started the shop, we had no idea how long dad was going to be with us, and there was a finite amount of money to work with. We had it worked out where once the shop was complete, dad and I could start working out of it, making money out of it, hopefully enough to allow me to remain as his caregiver. It turned out that wasn't to be, the time with him was too short, and the shop was incomplete. I wasn't far enough along with it for it to work for its income, so it would have to take the back burner while I once again joined the 9 to 5'ers.
When everything was settled, I did spend some time on the shop buttoning it up for the coming winter. First was to put some siding on the cupola so the flashing would keep out the rains:
Next was to get the windows and doors installed so the building would be enclosed:
It was finally starting to look like a building! The overhead door is a 10' x 10' "residential" door from Overhead Door... I'm quite disappointed in it, it's not a very tough door and the panel with the windows is too high to look out of - the only other option would have been to have them be too low...
I also got the electrical panel hooked up so there was power, but that was about it for the winter. The next thing I knew, I was reporting daily to a new job and my time for working on the shop was drastically cut back to a few hours a week. With the cold weather and darkness of winter approaching, not much would happen until spring could shake off the icy grip of what seemed to be the longest, coldest winter... But there were a few things I could do...
Coming up next - knee braces and some other miscellaneous structural work, and hooking up the electrical...
A summer sweater - Tutorial
03/12/2008, 20:27 | Arts and Crafts BlogThis time, I´ll give you a complete tutorial to make a very nice sweater.
The first rows: double elastic stitch (10 rows).
After that rows: start the desing.
1st design row:
1 -Pass the first loop from left needle to right needle. (pic. a - b)
pic. a
pic. b
2 - Make one lace, as you can see in pic. c.
pic. c
3 - Pass another loop from left needle to right needle. (pic. d) (*)
pic. d
4 - Knit one stitch. (pic. e)
pic. e
5 - Pass the third loop (the one you made on step 3) over the las one you knit. (pic. f)
pic. f
6 - Knit three stitches (no pic)
7 - Knit two stitches together (pic. g)
pic. g
8 - Make a lace.
9 - Knit one. (*)
10 - Make a lace
11 - and start all over again since the first * to the last *.
Lace.
The last stitches of the row are: - Knit 2 stitches together - one lace - Knit one. (you have to finish like this if you want to follow this pattern)
2nd row: Purl all the row (including the lace loops - that way the little holes appears)
3rd row:
1 - Pass the first loop from left needle to right needle.
2 - Knit one
3 - One lace
4- Pass another loop from left needle to right needle. (*)
5 - Knit one
6 - Pass the fourth loop (the one you made on step 4) over the las one you knit.
7 - Knit one
8 - Knit two stitches together.
9 - Make a lace
10 - Knit three.
11 - Make a lace (*)
4th row:
Purl all the row.
5th row:
1 - Knit three.
2 - make a lace
3 - Pass one loop from left needle to right one (*)
4 - Knit two stitches together.
5 - Pass the third stitch over the two stitches you knt in step 4 - this way you close the upper angle of the triangle.
6 - Make a lace.
7 - Knit five stitches.
8 - Make a lace.
repeat from (*)
6 a 12 row : rice stitch
Start all over again from the first row of the design.
Here you can see a complete view of the pattern:

And here a closer view of the “Lace” design.

You have to use a thin yarn and thin needles to make this pattern.
Try it, it´s not so difficult and the outcome it´s great.
Kisses,
Fran
Visit this sites for more ideas: Knit n Purl Zen , Little Purl of the Orient.
Nicholson Bench
03/06/2008, 17:32 | Arts & Mysteries with Adam Cherubini - Blog The "Nicholson" or "English" bench is a simple workbench, possibly made using 2 by construction lumber, that features a characteristic deep front apron drilled to enable to the use of holdfasts or pegs to support work vertically. It lacks any penetration through its top save a single planing stop. A simple and ineffectual face vise adorns the front left side of the bench. No tail vise or additional means of support are shown.
The bench gets its name by its depiction in Peter Nicholson's early 19th c text "Mechanic's Companion...." (the real title is a paragraph long, typical of the period). Nicholson's text is much in the same form as Moxon's late 17th c text "Mechanic's Exercises..." and contains much of the same sort of information. Nicholson covered a variety of trades, and republished the manuscript over a period of years in various forms, very like Moxon. One of the biggest differences between the authors is that Nicholson was actually a workman whereas Joseph Moxon was a chronicler.
The image of Nicholson's bench should be familiar to woodworkers. It appeared in Landis' coffee table book "The Workbench Book" (Taunton Press) and Chris Schwarz included a reprint in his vastly superior text "Workbenches" (FW publications). This oft republished image also shows the surface plane trinity: fore, try, and smoother, as well as a plow, sash and moving fillester planes, all essential to the work of a house joiner.
The entire text of Nicholson is available on line, thanks to the good folks at Google Books. You are free to download a pdf copy to your hard drive (highly recommended). Google "Mechanic's Companion" and choose the 1845 edition, as its a better scan and the pdf includes hyper links. The image of the bench is on page ii in the opening pages of the book. Don't miss the description of the construction of this bench including its hidden "locker", which I've never seen reproduced.
In addition to the engraving in Nicholson, similar benches are shown in contemporaneous paintings of English woodshops (see Landis' or better yet, Gaynor's (see below) book for reprints of these paintings). Slightly earlier texts by Frenchmen Roubo and Diderot depict benches that are similar to each other, yet contrast starkly with the Nicholson bench. These, now called "French" benches, feature thick, monolithic tops mounted to stout legs with no evidence of aprons. Roubo also showed a variant of these benches with an elaborate face and tail vise, and identified it as a "German" bench. Perhaps due to Roubo's regionalized identification, combined with the corroborating English paintings and contrary French images, some have taken to referring to Nicholson's bench as an "English" bench.
One problem with the use of the term "English Bench" is that it suggests that regionalism was the cause of the form as opposed to typical use, materials, or available technology etc. Thus obscured is the fact that the Nicholson bench is always depicted in association with joineries, not cabinetshops. Interestingly, the lid of an English joiner's tool chest circa 1790 (he may have been a cabinetmaker) shown in Jay Gaynor's fine must-have text depicts a thick topped bench with no tail vise (so far similar to a "French" bench) with a twin screw vise applied to the front left. The Dominy bench is somewhat similar in form. What I like best about the tool chest lid (which I believe resides in Jane Rees' personal collection) is that it shows the workman holding a tankard of what must be beer, thereby engaging in an apparently ancient woodworking tradition that I hold dear and sacred.
The advantages of the Nicholson bench appear to be its simple and inexpensive construction, light yet stiff design, and easily achievable extreme length. These features, along with its apron, suggest a particular superiority for the work of a house joiner, responsible for long runs of moldings, and the fabrication of household doors and windows.
I don't personally consider the bench to be universally superior to any other style. It works for its intended use. But I appreciate the inexpensive materials required, simplicity of its joinery, and its light weight. All of which would certainly be attractive to joiners who required little else, may be called upon to transport or construct a bench on site, and who had access to wide, sawn, often softwood timbers.
I recall one woodcentral.com participant bemoaning the then fad quality of the Nicholson bench, suggesting we were a fickle bunch to switch from French bench devotees to English bench devotees and back again, possibly with a layover in Scandinavia in between. Though the thread died shortly thereafter, I think the poster had a good point. Workbenches do indeed seem to come in and out of style, seemingly for no good reason. In my opinion, the reason for bench fads is the lack of real and basic analysis. Schwarz has provided more and better analysis than anyone has to date. But he also left a fair bit up to the reader, and instead focused on more useful subjects like how to actually build the darn thing, what works and what doesn't.
I think if you have a question about what a Nicholson bench and whether its right for you, you should do the following:
1) Read Landis' book at the public library (or neighborhood Woodcraft!)
2) Read Nicholson on line
3) Buy a copy of Schwarz' book (if for no other reason than to encourage the only guy giving serious thought to such subjects)
4) Add Gaynor's book to your personal WW library
5) Consider that form probably more often reflects use than geography
6) But most importantly, consider what sort of work you do, intend or wish to do, whether you'll ever need to transport your bench, and honestly assess your woodworking skill, budget, and time available for bench construction. And while you're considering all of that, build a Nicholson bench next weekend using Schwarz' book as a guide so you can get some woodworking done in the meantime.
? Adam Cherubini
More handmaded earrings
03/04/2008, 23:53 | Arts and Crafts BlogI made this earrings and the bracel for a firend´s doughter, Lucy. She loves animals, so I gave to the earrings a personal detail.
To make the earrings use rounded pliers to make chains with the wire. You can make yourself the part of wire that goes in your ear: put the wire arround a pencil or pen (or arround something cylindric) to give the wire that shape.
I made this earrings and the bracel below, embroidening the beeds in an elastic fishing line.

Here you can see both designs.

Hope you like them! Try handmaded jewerly, it’s an adicction!
Building the Woodshop: Part VII - Framing the Roof
03/03/2008, 03:48 | Norse WoodsmithThe idea is simple enough - all you really want is to shed water and hold heat in, right?
When I was designing the shop, I investigated several different methods for constructing a roof. First was manufactured trusses... I ruled those out because I knew I wouldn't be able to place them myself. Another option was to use wood I-beams... This was a really tempting option, and now that I've finished, this is the route I would take today, if I were to do it over again. Finally, I looked at doing it "old school" - with honest to God 2x10 rafters.
I didn't have any real reason for going that way except so I could say I did... a bit of a romantic notion, I think, of older methods. I hadn't built anything with rafters for a while and was itching to try out my new Milwaukee circular saw, which I treated myself to as part of my savings for doing all the work myself. My old saw has been dropped one too many times, and while it still works, it's just a little "shook".
The beauty of having a cad program is the ability to draw out and measure each cut accurately in the ether that is the computer. Once upon a time, I actually knew how to use the rafter tables on the side of the framing square, but lack of use has sent those memories into their own ether. My final plan was pretty simple:
In order to picture the individual members of the roof better, here's a perspective view:
The collar tie keeps the two sides of the roof from spreading - and the v-shape ties the center of the collar tie to the rafters so drywall can be hung off of it's bottom without sagging in the center. According to the rafter span tables, it could be done - so long as the wood for all of the members was #2 and better Hem/Fir, a common grade/species out here. I started by crowning the lumber - marking the high point of any curve on the lumber, so when you cut the rafters you can place the curve up. Then it was laying out and cutting the rafters for the lean-to portion of the roof and setting them in place one at a time:
One main difficulty was going to be the rafters over the main portion of the building. First, I looked into some scaffolding, but that was going to push the budget too much, which was already strained from the extra costs incurred because of the foundation. So - I bought some 1x4, took some 2x4's I had extra, and built my own using spare 2x10's for the planks. It's not something I would recommend for anyone - and it's certainly not an approved method, but it got the job done for me.
Now that I had scaffolding (of sorts) the big trick was going to be setting the initial rafters. The building is 36 feet deep, and the longest 2x12's I could get to use as a ridge beam were 16' long - which is 4 feet short, as you can see in this photo:





