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289 A New Workbench Top
08/04/2008, 09:22 | Matt's Basement Workshop PodcastNot so long ago my workbench's top was the perfect surface for almost all of my needs. It's always been a little short, but the weight was perfect for handplaning.
When I discovered how unflat it's become in the last few weeks it was clear it needed to be replaced. The question on my mind is what should the top be made from?
I need something flat, something reliable and more importantly something that could get me back in the shop in no time...
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288 Whiteside 1/2" Straight Cutting Bit - The Video
08/02/2008, 21:48 | Matt's Basement Workshop PodcastIt's the beginning of a brand new month and I'm fully back from the "vacation". So let's get everything started the right way by beginning with Router Bit of the Month!!!
And this month we have something a little extra special. Whiteside's 1/2" Straight Cutting Bit is what I consider to be an essential router bit profile, this is one that should be in everyone's collection no matter what kind of woodworking you do.
And considering that I happen to already own one of these, because like I said...this is an essential profile...rather than keeping another one for myself why not share it with a second lucky winner??
So that's what we're doing, now there's double your chances to win this month. If you weren't one of our two lucky winners this week that doesn't mean you can't take advantage of the great discounted price at Woodcraft all month long, just click here to buy yours...Whiteside 1/2" Diameter Straight Cutting Bit.
WIN AN iPOD TOUCH!! If you have the time, please take the new listener survey, and when you do you'll be entered to win an iPod Touch.
If you'd like to enter for free schwag or just have a comment, question or suggestion drop me a line at mattsbasementworkshop@gmail.com or head over to my website at www.mattsbasementworkshop.com or call our Skype Voicemail at 231 354-2338.
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288 Whiteside's 1/2" Straight Cutting Bit
08/01/2008, 03:31 | Matt's Basement Workshop PodcastIt's the beginning of a brand new month and I'm fully back from the "vacation". So let's get everything started the right way by beginning with Router Bit of the Month!!!
And this month we have something a little extra special. Whiteside's 1/2" Straight Cutting Bit is what I consider to be an essential router bit profile, this is one that should be in everyone's collection no matter what kind of woodworking you do.
And considering that I happen to already own one of these, because like I said...this is an essential profile...rather than keeping another one for myself why not share it with a second lucky winner??
So that's what we're doing, now there's double your chances to win this month. If you weren't one of our two lucky winners this week that doesn't mean you can't take advantage of the great discounted price at Woodcraft all month long, just click here to buy yours...Whiteside 1/2" Diameter Straight Cutting Bit.
WIN AN iPOD TOUCH!! If you have the time, please take the new listener survey, and when you do you'll be entered to win an iPod Touch.
If you'd like to enter for free schwag or just have a comment, question or suggestion drop me a line at mattsbasementworkshop@gmail.com or head over to my website at www.mattsbasementworkshop.com or call our Skype Voicemail at 231 354-2338.
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287 More July Giveaways
07/25/2008, 03:20 | Matt's Basement Workshop PodcastIt's near the end of July and it's time to give away some great schwag to some even greater listeners!!
This week we have another set of 2-1/2" Whiteside Brass Height Gages for one lucky winner and another great title from Sterling Publishing for a second lucky listener.
If you're interested in getting a set of your own gauges from Woodcraft click here, Whiteside Brass Height Gauges
WIN AN iPOD TOUCH!! If you have the time, please take the new listener survey, and when you do you'll be entered to win an iPod Touch.
If you'd like to enter for free schwag or just have a comment, question or suggestion drop me a line at mattsbasementworkshop@gmail.com or head over to my website at www.mattsbasementworkshop.com or call our Skype Voicemail at 231 354-2338.
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American Wall Cupboard
07/22/2008, 20:44 | Lost Art Press Blog
When you design a piece of furniture to build, there are three well-worn paths (some might call them ruts) to follow.
The first path is to design a piece in a wholly original style. This actually happens about once or twice a century, and its rarity is why we don?t have furniture styles such as ?Early Bill,? ?Middle Chuck? or the ?Late Butch Period.? Few people alive can claim they have successfully launched a style, but don?t let that stop you from trying.
The second approach is to build replicas, either spot-on or with mild alterations, such as an additional drawer, or substituting a square ovolo moulding for a bead. This is a good way to learn the vocabulary of different styles, though it is time-consuming to learn everything by the doing. Some woodworkers (even professionals) might build only six pieces in a year.
The third approach is to design a new piece with vintage parts, like rebuilding an old car. With this approach, you expose yourself to hundreds of images of the form. You could look at tables, cabriole legs or Arts & Crafts desks, for example. Then you select your piece?s dominant element from the library ? say a leg, a door or a bonnet ? and design your piece around that. (However, you can?t easily mix parts from different genres. It might seem like a good idea to put a Honda push rod in a Chevy, until you hit that metric barrier.)
When asked the secret to good design, Steve Hamilton, a builder at Mack S. Headley & Sons (headleyandsons.com), boiled it down to two words: ?Picture books,? he said. ?Get a bunch. Look them over.?
Design on the Run
Designing a suitable early American wall cupboard for Woodworking Magazine began with a day in our collection of books and images. You don?t need to spend a lot of money to build a book collection, most of the resources you need are at the public library and on the Internet.
My first stop was Wallace Nutting?s ?A Furniture Treasury.? This book is available in many different forms, and it?s common to find copies for about $25. The book is as-advertised. It?s hundreds of pages of images of early American stuff that has been organized into categories such as ?chests? and ?Windsor chairs.?
The second source was auction catalogs from Christie?s (christies.com) and Sotheby?s (sothebys.com) auction houses. The catalogs these houses publish for their Americana auctions are outstanding. Good images. Good overall dimensions. And good history lessons as well. These catalogs can be pricey at $50 or more, but you can usually browse the catalogs on the Internet for free, though sometimes you have to register with the auction house (registration is free).
The third source was an old favorite of mine from my grandparents? library: ?Fine Points of Furniture: Early American? (Crown) by Albert Sack. This common book can be had for about $10 ? the new revised edition is much more expensive and rare. Sack?s book compares different kinds of pieces and ranks them as ?good,? ?better? or ?best.? This book helps hone your tastes in mouldings, proportion and turnings.
After a day of reading, I chose a fetching tombstone door from Nutting?s book and found many tall and skinny shapes for wall cupboards that looked like pieces I had seen at Winterthur, the DuPont?s Delaware estate and museum.
My design firmed up when my doctor got too busy for me one Wednesday. After showing up for my appointment, I was told there would be an hour delay. So I sat in my car and sketched about 10 wall cabinets. I didn?t worry about dimensions or joinery, just the overall look and feel of the piece. Each sketch took about five minutes and tried out variations on the door (one or two?), the drawer (one, two or none?) and the width of the stiles and rails (chunky or light?).
After those sketches, I chose the best two designs, sketched them again and showed them around to woodworkers and friends. It sounds like a lot of work, but I have found that good design is like making stir fry: You first chop vegetables and mix sauces for a long time. The active cooking time is real short ? if you?ve done your prep work.
? Christopher Schwarz
Bed Side Table
07/19/2008, 17:22 | Woodworking DungeonJohn's Plane Cabinet
07/19/2008, 04:21 | Lost Art Press BlogHere are pics of the completed Plane cabinet. I haven?t forgot the issue that was raised in the comments section related to ?ramping? the mortis I will get back to that when I have something intelligent to say. Here are some ?learning points? I got from finishing this project.
I had a problem installing the molding around the lid. The problem started when I discovered that the lid was a hair too narrow in width, meaning the molding would not go over the box. As with most of my mistakes I have no idea how this happened. No problem, I figured I would plane a shallow rabbet into the area of the molding that went over the box. This worked. Great , on my way to my next mistake.
When making the molding for the lid of the plane cabinet, I thought it would look cool to angle the outside edge of the molding. Not a big deal, just run a plane on half of the molding along it's length. The result, the molding is thick where it is nailed to the lid and tapered where it covers the box. Being very proud of my use of my planes I cut the mitres for the corners and put my new shooting board to work.
That's when my next mistake appeared. When trying to plane the mitre I could not get a perfect 45 degree joint. I would run the plane on the mitre and it made a nice cut. I put the two pieces together which did not result in a tight joint. I continued to repeat this process getting the same result. As much as I tried to get a straight mitre, and as much as I checked and rechecked the trueness of the shooting board I could not get the damn thing right! Then I realized that I had created a compound mitre by tapering the molding before making the mitres. The molding sat on the shooting board at a non 45 degree angle causing the problem. I am sure there are a number of people saying ?no kidding? or some variation? I should have waited until the molding was attached to the box then used the plane to taper. Once again a time consuming mistake but lesson learned. And once again, it wasn't the tools.
I got cast iron handles from Lee Valley that came with wood screws. I was concerned that the weight of the cabinet full of planes could be too much for the screws. I consulted Chris who said "since they are not my planes...Go for it!" I chose instead to use brass machine bolts with nuts and washers.
Oh, one last thing. The raised panel moved inside the lid frame. To solve this issue, I shot a brad into the center bottom area of the inside side of the lid, stopping this movement. I put a coat of oil onto the walnut then took 600 grit sandpaper and sanded a second coat of oil into the walnut. This leaves a touch-ably smooth surface. When the oil is completely dry I will add two coats of varnish.
-John
Hinges
07/14/2008, 06:04 | Lost Art Press BlogJohn is explaining a problem installing non swaged hinges?
This time I bought high quality extruded brass hinges. The only hitch is that the hinge is not swaged. This means when the hinge leafs are closed there is a gap at the barrel end of the hinge (the area where the two leaves are connected by a pin). A swaged hinge is bent so that when both leaves are closed the touch from the front edge to the barrel. No gap. The issue with non swaged hinges, which by the way were used extensively in period shops, is that one of the mortises has to be formed like a ramp. The ramp will accept this gap at the barrel. The depth of the ramp in the mortis is the distance of the gap. I hope I am not sounding brilliant or confusing. The picture will show you both the hinge issue and the ramped mortis.
I haven?t stopped working on the Trestle table. I am almost there and will post a final pic when I get it done.
-John
How to Buy a $1 Chisel (And How Not)
07/04/2008, 03:18 | Lost Art Press Blog
No matter how much (or little) money you have, if you are clever enough you can score an exquisite chisel for about $1.
I was reminded this week when I picked up some items on eBay and had to take a few extra unwanted items in the lot, including three plastic-handled chisels. Two of them were Craftsman chisels that were dead ringers for my grandfather?s 1970s-era tools.
The third was a Stanley 1-1/4?-wide 720 chisel with a translucent yellow handle and steel striking button on its end. Normally chisels like this wouldn?t warrant a second look in a flea market box. But if you take a close look at these 720s, you could end up with an excellent worker.
The trick is to know what?s important and what?s not. Here?s my short list of the key features:
1. The handle has to be comfortable for paring or chopping. The 720 passes this test with flying colors. Its vague Coke-bottle-shaped grip falls right into your fingers in both positions. In fact, when gripping it for chopping, the chisel is comfortable only when your index finger is out of the way of the striking button. The only disadvantage of the 720's handle is that it gets a little slippery when your hands get sweaty.
2. The chisel has to be balanced when you grip the tip of the blade like a pencil (this is the grip for holding the tool for positioning it for light chopping). The 720 is a tad top-heavy for this operation. It?s not unusable, but it's not perfect.
3. The steel should be easy to sharpen and keep a decent edge. Chisels that are too hard take too long to hone. The 720s are good steel. I bought a couple of these early on in the craft and have also sharpened those belonging to students. They?re good steel.
4. The long edges should be narrow. Very narrow. This is where most mid-priced chisels fail. The narrow side-bevels allow you to sneak into the acute corners of the tail portion of dovetail joints. The 720s are generally very good about this. The one I just bough has side bevels smaller than 1/16?. Nice.
Oh, and there?s one more important characteristic: The chisel has to be fairly rust-free (especially on the unbeveled face side). This particular example is a miserable failure as it probably spent a few years in the bottom of a chum bucket. I cleaned the scaling off with a Klingspor Sandflex block and took a look. Craters everywhere.
Oh well, what do you want for $1?
? Christopher Schwarz
Bread Board Ends
06/29/2008, 20:14 | Lost Art Press Blog John is working on completing the Trestle Table
The thickness of the top is just under ¾ inch so it flattens when forced without that nasty cracking noise that indicates you just learned another lesson. The cup, which you can see in the picture, is a ¼ inch. For the picture I clamped on side of the table flat so you can see the total cup that I needed to flatten.
Now the bread board ends create a cross grain situation and wood movement becomes an issue. I like wood movement! There I said it. I like feeling the non flush edges that arrive with the seasons. My friend has a table from the great Christian Becksvoort and he insisted on bread board ends. He can feel with his fingers that the top has moved. I like these oddities and have added divots and ridges under the arms of chairs for a person to finger when sitting. These subtle aspects humanize a piece.
First thing to do was to determine the size and layout of the tennons. Since we have a cross grain situation I am only going to glue the middle tennon,. I decided on three tennons because it gives me a middle. I think five tennons would work if the width would accommodate it. I also used a stub tennon on the entire width of the top. This stub is 3/8 inch in length. The thickness of all tennons is a ¼ inch. A rule of thumb in deciding the widths of the tennons is the have all of them equal ½ the total width of the table. For me, I made them 5 inches for a total tennon width of 15 inches. It is also important to have enough wood at the ends of the bread boards so I started the tennons ¾ inch in from the edge. I marked the mortis locations from the tennons. I increased the mortis for the end tennons by 1/8 inch on each side to allow for movement.
One thing about mortis and tennons that is finally sinking in is that they are related. What you do to one has an effect on the other. For example, my first idea was a tennon that looked like the tongue from the Rolling Stones symbol. From the tennons? perspective I was right, but what about the mortis? Chris pointed out that the walls of the mortis are just as important as the tennon. If the walls are too thin, the tennon will crack them and that old sinking feeling arrives. At least this time I learned a lesson without cutting wood!
Regards
John
Andre J. Roubo: Translation of ?L?Art Du Menuisier?
06/07/2008, 16:10 | Lost Art Press Blog
One of the most important early books on woodworking has been indecipherable to everyone who cannot read 18th-century French. Andre Roubo?s landmark five-volume ?L?Art Du Menuisier? is difficult to find ? reprints are available mostly in Europe and at Tools for Working Wood ? and even harder to actually use.
To my knowledge, no one has attempted a systematic translation of these books, which cover furniture-making, carpentry, marquetry, carriage-building and garden structures.
Ever since I first got a glimpse of Roubo?s books, with their exquisite oversized engravings of woodworking tools, benches and practices, I was hooked and really wanted to engage in a full translation. But rather than learn 18th-century French, I?ve enlisted the help of Bjenk Ellefsen, a woodworker, post doctorate fellow in cross-national comparative socio-economical studies and native French speaker.
Bjenk has been reading and translating volume one on carpentry and construction for us, and we are going to publish it here in installments on the Lost Art Press blog as they are completed. These installments will be free for all, but Bjenk and I have a request: If you spot errors, typos, inconsistencies, or things that just don?t make sense, please drop us a line or leave a comment below that entry. We?ll look into it. We want this translation to work for working woodworkers. (And if you want to help translate, let us know that as well. There is plenty to do.)
This section is best read with plate 11 handy. By clicking on the link below, you can download a larger version that is easier to read.
This is an exciting personal project for Bjenk and me. And while I don?t know when we?ll be done or what we?ll learn, I know it?s going to be a great trip. As you?ll see as you read the first entry ? about Roubo?s famous workbench from Plate 11 ? the information is golden. During the next installment you?ll learn about preparing stock, and you?ll learn a little more about Bjenk.
? Christopher Schwarz
A note on dimensions: The French system of measurement in the 18th century is a little different than the modern imperial system. A French inch (pouce) is the equivalent to 1.066? in modern imperial. Each French inch is further divided into 12 ?lines.? Each line is equivalent to .088? today. The French foot is 12.44?.
We chose to leave the French measurements intact in the text, but we?ve provided modern equivalents in brackets when Roubo discusses ?lines? ? which is a bit foreign to modern eyes. The other measurements in feet and inches have been left intact from the original manuscript. If you need to convert a certain measurement to a modern equivalent, you can use the paragraph above to make the conversion.
Menuisier, I. Part. Chap. V
Third Section
On tools for cutting and preparing wood
The workbench is the first and most necessary of all tools for ?woodworking? (see translator?s note No. 1 below). It is made up of a top, four legs, four rails and a bottom. The top is made from a sturdy plank or table of 5? to 6? thick by 20? to 25? wide; its length varies from 6? to 12?, but the most common length is 9?. This table is made out of elm or beech wood but most commonly from the latter, which is very stout and of a tighter grain than the other.
It must be pierced with many holes into which a holdfast can be placed. These holes must have 14 to 16 lines of diameter [1-1/4? to 1-13/32?] and must be pierced through the top of the bench perpendicularly. Their number is not fixed, but in general we must avoid making too many unnecessarily. Eight to nine is appropriate; that is, four placed 8? to 10? in from the front edge of the workbench, one of which will be 14? to 16? inches from the hook, and the others of equal distance starting from the right front leg of the bench until the first hole, like those that are a, a, a, a in Figure 1. The others b, b, b, b are pierced on the other side of the workbench and laid out so that they will be placed in the middle of the spaces between the holes at front, to about 1? from each end of the workbench.
At 3? from the front edge of the top, we cut a mortise through the top that is 3? square, which must be very perpendicular and precisely straight inside so that the stop, which we insert into it with some resistance and that we raise or lower with a mallet, does not split the sides (of the mortise), which would happen if the inside was concave.
The stop must be 1? long at least and made with very stiff and dry oak so that it can resist the mallet blows we have to administer to move it. At the top of this stop we place an iron hook, which has teeth similar to those of a saw, to hold the wood in place that we work on. We must observe that the hook is tight in the top of the stop and that the teeth are raised slightly so that when working with very thin pieces, we do not strike the hook and its teeth with the iron of the tools, which would happen if the back of the hook was more elevated than the front. The shank of the hook which enters the stop must be square in form and pointed at the tip. The shank and the top must not be welded but made of one piece that we bend with fire. The teeth of the hook must extend out the front of the stop by six to eight lines [1/2? to 11/16?]; extending the teeth more would be useless and problematic because the teeth could break. See figures 5 and 6, which represent a stop with its hook and a hook by itself.
The legs of the workbench are made from hard oak, very stiff, 6? wide by 3? or 4? in thickness; they are assembled through the top with through-tenons and through-dovetails. The custom is to make the tenon flush with the back of the leg, see figure 2. However, I believe that it would be best to leave a shoulder on the back of this same leg so that the top can rest on the shoulder on the back of the legs like on the front. This is so when workbenches get older, they don?t risk sinking in on their legs like it happens sometimes. The assembly of the legs (to the top) must be extremely tight especially along their width. And to make them even sturdier, we widen the mortises on top to make room for wood shims that we insert by force into the tenons, so that they spread in such a way ?that they are as a tail? (maintained in a spread) in the mortises and consequently can?t slip back out.
The legs at the front of the workbench must be pierced by three holes each into which ?leg holdfasts? are to be inserted. Around the workbench and 4? to 5? from the bottom of the legs, are assembled four rails of 4? wide or less by 2? thick. The bottom of the bench is filled with planks that are held with supports, figure 4, attached on the rails. Place the length of these planks perpendicular to the width of the workbench in order to give them more strength, like we can see in figure 1.
We must also place a drawer at the end of the workbench so the workmen can store their small tools like gouges, compasses, etc. There are even shops where workbenches are closed with planks all around, which is very convenient because it keeps shavings and dust out and the tools that we place inside are less likely to be lost.
The height of the workbench is ordinarily 30? but because workmen are not all of the same height, suffice it to say that the workbench must not be higher than the top of the thighs of the person working at the bench. If it were higher, it would deprive him of his strength and it would expose him to bad posture in a short time. We must also observe to place the heartwood side of the slab on top because it is harder than the other side. And if it is to move, it will only bulge on top instead of sagging.
Holdfasts are tools made of iron and are used to hold the work on the bench firmly and stably. They are ordinarily 18? to 20? and even 24? long in the shank; their thickness must be between 12 to 15 (1-1/16? to 1-5/16?) lines, and the curve of their paws is 9? to 10? long by around 10? high. They must be of very soft iron, forged in one piece so they don?t break. All their strength is in their head. That is why we will observe that from the head g to the paw k, they get thinner so that their extremity only has two lines (3/16?) of thickness at the most, which will make them more flexible and increase their pressure.
We must curve them so that when they are tightened they will only grip by the tip of the paw, because if they would carry more pressure in the middle they would ruin the work and hold less firmly (figure 4).
Moreover, it is easy to see that after long use, the shank of the holdfast will widen the holes of the workbench; and if it didn?t grip well by the tip, before long, it would soon carry all the pressure on the back of the paw and cause the problem I have mentioned above.
Engage the holdfast by hitting it on the head g with a mallet and release the holdfast by hitting the head in the other way, that is on its side and upward or on the side of the shank i. Holdfasts must never be polished because then they will not hold well. They should only be roughed up with a file or stone (see translator?s note No. 2). Only the paw must be clean and polished so it does not mar the work.
The ?leg holdfasts? are not different, other than they are smaller. They hold the wood on its edge along the length of the workbench with the help of the wooden hook m, figure 1. This hook is fastened with screws or strong nails on the front edge of the workbench's top and is sometimes arrayed with iron points. But because the points often ruin the work, it is best to remove them or to make them like in figure 5 (see the illustration of the hook).
?Ebonists? (Ébénistes) (see translator?s note No. 3) have a vise at the front of their workbenches, which is made of one piece of wood n n, figure 3 and 4, which is 4? to 5? wide by at least 2? thick. This piece is pierced in the middle of its width by a round hole through which passes the screw o p, to which the workbench leg q serves as its nut. This screw is usually wood and through its head passes an iron bolt r, with which tightens and loosens the screw. We adorn the head of the screw with an iron ring to prevent it from splitting.
The use of these vises is very convenient because not only do the vises hold the work very solidly, but they do not mar the work in any way. No matter how delicate the pieces are, we do not fear to ruin them. This is something we can?t do with a leg holdfast, which is holding the work only in one place and will sometimes break it if it is delicate.
I do not know why the ?menuisiers en bâtiments? (see translator?s note No. 4) have not adopted this method, which not only is very convenient but is also not a hindrance or embarrassing in any way because the vise can be removed from the bench when it is not needed. When it is used, a wedge of the same thickness as the work must be placed at the bottom so that the screw can apply force everywhere equally. The piece for the vise n should be made slightly concave along its length so that when it is tightened, it grips at its tip. At the rear of the workbench s s, which is opposite the hook, we place a plank of about 18? long by 6? to 8? wide that is attached to wood supports that separate it from the workbench. This plank is named ratelier [rack] and is used to store tools with handles such as chisels, fermoirs, [a big chisel solid enough to receive mallet blows. It could have been for sculpting or mortising or anything that required rough work] etc. That is why we make the plank as wide as possible so that tools that are stored in it are not placed in a way that they can hurt somebody.
Next to this rack and along the length of the workbench we attach a bracket that is lower than the top by about 2? and is pierced at the end by a mortise of 3? long through which passes the blade of a try square [which looks like a triangle] t, which we place there when it is not needed.
Under the top of the workbench, we fasten a hollow piece of wood like a box with a screw into which we put grease to be used on tools to make them slide smoothly (Figure 7).
Translator?s notes:
1 Roubo explains at the start of volume one that "Menuiserie" includes all works made of wood. In truth, all trades had its ?Menuisiers? but the term came to refer precisely to woodwork and its workers. A ?Menuisier? in Roubo?s terms can be a joiner, a carpenter, an ?ebonist,? a cabinetmaker, etc. When we have the foreword translated, all these terms will be made clearer as Roubo does make sure to explain them all in detail and he even go through its history. Note 4 goes into this in greater detail however.
2 Roubo?s exact words are ?mais seulement reparés avec le carreau.? There are no mentions of such a tool other than the tailors iron to remove wrinkles in the ancient dictionaries of the French Academy versions of 1740, 1762 and after. After researching many old and ancient French dictionaries, the closest approximation I arrived at was that ?carreau? is either a file or a stone. In Émile Littré?s "Dictionnaire de la langue Française," under ?carreau?; entry 15 refers to a big file used by locksmiths and entry 20 refers to a big stone of granite. The word ?carreau? appeared as quarrel in the 11th century and it is easy to see its familiarity with quarry. As for the word ?reparé? it is not meant as ?réparé? (repaired) but in the sense of ?pare,? prepared. So I am guessing Roubo is saying the holdfast is roughed out, or prepared, with something that is either a rough file or a rough stone.
3 The Ébénistes were organized as a guild of specialized menuisiers (woodworkers) in veneering and inlays in Roubo?s time.
4 The terms ?menuisiers en bâtiments? are not easily translated. Menuisier en bâtiment can only be understood in the context of how trades and crafts were defined in relation to each other in 18th -century France. Take note of the difference: menuisier refers to the worker while menuiserie refers to the craft. Crafts were grouped under guilds and had their secrets to protect. They went through extensive changes when the French Revolution abolished the guilds and later with Napoleon?s reforms. These changes are also part of the explanation why 18th century French tools are mostly no longer around but I digress. Let it be said for now that the Menuisier en Bâtiment was a highly skilled woodworker that was adept at a bit of everything. Bâtiments, in the old French dictionaries of the 18th century referred to all constructions more particularly destined to house humans, animals or things as well as ships (Littré, 1872-1877). Note: a popular expression was also used in Paris at the time: ?être du bâtiment?; to be of the trade, of the craft. Roubo associates Menuiserie en bâtiments to assemblies of all kinds and their vast applications, all the way up to detailed work like ornamentations. The techniques and methods are described as the foundation for all other kinds of woodworking. So, Roubo refers to the Menuiserie en bâtiments as the founding craft from which branches off all the others. This could be why he focuses most of the techniques and tools under the category of ?Menuiserie en bâtiments?. Volume 1 is, after all, the biggest of all five. It is interesting to note that Roubo describes the furniture makers as the lower skilled woodworkers for reasons we will explore at a later time.
Order, Mistakes and Karma
05/27/2008, 23:52 | Lost Art Press Blog John is at it again. We just finished a brutal month of traveling and teaching and John has got back in the shop!
There is a certain order or Karma to life, and when you violate this flow events let you know. Like the time I saw this woman and said ?when are you due? to wit she said, ?I am not pregnant!? Now the natural order would have flowed thus, a woman appears pregnant, you keep your mouth shut until she admits being pregnant, at which time you hesitantly congratulate her.
I learn through mistakes. I could be in the minority here but when I mess something up, I remember why and am less likely to repeat it. Like cutting on the wrong side of a line or jamming a perfectly sharp Barr chisel into my hand and cutting a tendon. Chris and I have been on the road a lot last month and I have not been in the shop much. The project shows my ?learning? and I hope someday to make something without learning anything.
To fix the problem I re-sawed a ¼ inch piece of wood and glued it to the full length of one side of the leg. After the glue up was dry, I snuck up on the fit. It now looks like this.
Can you guess which side has the wood glued to it? If you can, I will say that there is another learning experience in here. If you see a small glue line it is a result of that part of the piece not being clamped down to the leg. It could be that the piece was not flat or maybe the clamp is a bit off. Nonetheless, next time I will ensure the ?show? side has a seamless glue joint, and yes I am already fixing that nice nick off the bottom edge. Fortunately this will be painted!
-John
Safety Week
05/08/2008, 20:03 | Musings From My Shop
It?s safety week at Popular Woodworking. Reading their blog this week took me back to my start in woodworking.
When my wife and I bought our house, we decided that we wanted a tile-top kitchen table. I opted to try making the table after we failed to find what we had in mind. I enjoyed that experience so much that I thought I?d get more involved in woodworking.
I started slowly. No multi-thousand-dollar trips to the woodworking stores, I got some handheld tools and went about reading everything I could find. Before long it became clear that a table saw would be a useful tool. I shopped around for a used contractor?s saw and found a Delta at a reasonable price (though I had to drive to Pittsburgh to get it). ?Now,? I thought, ?I?m a real woodworker.?
I got the saw setup in short order. While I had read about table saw use, I don?t believe that I had ever before used one. I set the rip fence, fired it up and began pushing a piece of oak through. After a couple of seconds the oak was on the other side of the room, striking the water heater with a very loud noise. Unhurt but a little shaken, I shut off the saw and went upstairs. My first (and only experience with kickback).
I don?t remember what I thought about -- if I considered selling the saw and taking up golf -- but after a while I ventured back down to the shop. The water heater sported a nice new dent, a convenient reminder that I could have been sporting a nice new dent. Luckily something made me decide to give it another try, to climb back on the horse.
Woodworking has been an important part of my life since. An inauspicious start notwithstanding. It?s good to think about such things once in a while, to remind ourselves that our hobby (or profession) involves inherent risks. Fortunately, the risks are balanced by great rewards.
Chamfer Plane
05/01/2008, 21:07 | WoodworkingONLINE.comYou can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tip sent to your email address each week! Go to WoodworkingTips.com and sign up today.
Here?s last week?s tip from ShopNotes online editor Phil Huber:
A block plane makes quick work of chamfering the edge of a workpiece. To ensure a constant width and angle, I built the base shown in the photo above. It slips over the plane to make ¼? chamfers and doesn?t require any setup.
The base is simply two triangular-shaped runners glued to a pair of side pieces. Then cross supports are glued into notches in the front and back to hold the sides together.
Two rare-earth magnets glued into recesses in the runners hold the plane securely in place. A shallow dado is cut in the top of the runners at the mouth of the plane for the exposed iron.

The base is easy to use. With your block plane in the base, position the V-shaped groove formed by the runners over the edge of the workpiece. Then plane the workpiece until both runners sit flush. It worked so well I made a second one for 1/8? chamfers.
Good Woodworking,
Phil Huber
Online Editor, ShopNotes
??????????/ 'merchandising' crafts for exhibition
05/01/2008, 11:53 | Masashi's woodworking diary
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tel 0742-26-3476
Our annual exhibition is taking place in Nara from 1st to 6th May.
Craft and Furniture Exhibition of Gifu Academy of Forest Science and Culture
1-6 May, 2oo8
10:00-17:00
Nara-machi Monogatari Kan
2-1 Nakashin-ya Machi, Nara, Japan
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Last week the second year students finished their works for the exhibition and presented them in front of the teachers.
They are requested to make their original products according to what they learned during their first year.
They need to produce them in a batch within a limited shedule, calculate the cost and assess their productivity.
This 'merchandising' lesson is a part of our curriculum.
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The venue, Nara-machi Monogatari Kan is in the city centre of the old capital Nara. Hundreds of people come and see our exhibition every day. Students show their works to the public for the first time and receive many comments from them.
Please come and see our exhibition. Students are waiting for your compliments!

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Unique oval floor lamps by Ken-ichi Matsuoka

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Plates by Hajime Hoshino. Designed for his grand child.

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Stools by Atsushi Yokoi. He was commissioned them from an adult education centre in Gifu.

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Stools for backache patients by Yosuke Ueda. Easy to stand up with handles.

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Hand mirrors by Keiichi Fukushima. Inspired by details of architecture in Hida.

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Hairpins by Mako Taniyama. An image of cherry blossom falling.

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Parquetry butter knives by Hiroshi Okabe.
Workshop for Lilliputians
05/01/2008, 00:37 | The Village Carpenter
June marks the 4th anniversary of the completion of my new workshop. Prior to that, I worked in a basement shop with concrete floors, 6 foot ceilings, exposed lightbulbs, and exposed knob & tube wiring. Dungeon-like.Yet it was still my favorite place in the house.

I dreamed for 10 years of having an above-ground shop and when I finally decided to have one built, I spent a full year researching heating systems, insulation, material, lighting....everything.

I even built a to-scale model of the shop, complete with all my equipment, just to make sure that everything would fit and that I would be ab
le to tell my builder where to put the outlets. I determined where to put the 18" bandsaw in relation to the back window, so that long boards could stick outside and rest on the sill while I ran them through the blade. The model also helped my builder work up pricing.
The first design had a second story and a finishing room closed off by a sliding door. After my builder told me how much it would cost, reality set in, and both those luxuries were crossed off the list.
The model itself was built hurriedly?just plywood tacked together with brads?but it helped immeasurably when I was able to tell my builder where to put my 300 pound band saw and 400 pound table saw, as he and his helper carried them out of my basement shop and into the new one. They were able to plop them down exactly where I wanted them. I doubt they would have appreciated some lady telling them to "Move the table saw to this wall. Nah, that's not right?move it to that wall instead. A little to the left, no right."

The next sound I would have heard would have been my contractor and his helper slamming the door shut behind them, leaving a trail of expletives in their wake.
Planning for and designing my shop was an exciting journey, and I ended up with a cute little woodworker's dollhouse in the process.
Bedroom Window Treatments
04/28/2008, 04:44 | Wood ShuttersHow do you know which window treatment is right in your bedroom?
There are 3 basic types of window treatments that can be used alone or in combinations. Here?s some tips on these basic types and what style of room you might choose them for.
Curtains and Drapes
Curtains and drapes are a style of window treatment that most of us can recognize but there?s many variations on this old standby. If your bedroom design is simple, you might choose just plain sheers as these will go well with many themes including a romantic theme, a modern theme and anything in between.
Valances can be used to soften the top of the window. They are great if you don?t want to cover up a great view but also don?t want the window to look too bare. Typically valances are made from fabric but you can build them form wood and decorate them with an aged or stencilled paint to go with your Tuscan or French country design. Fabric valances can go with almost any bedroom decorating theme depending on the fabric you choose and can be used in conjunction with sheers to give you a bit of privacy.
Drapes are an elegant bedroom window treatment. If you have a romantic, French or Victorian theme some heavy drapes in rich fabrics can transform your bedroom into one fit for a queen. Heavy drapes look best on tall windows, but if you short squatty windows like most homes built in the 60's - 80's don?t let that deter you from using great drapes. You can always just keep them closed to hide the window behind and no one will ever know the difference!
Wooden Shutters and Blinds
Indoor wooden window blinds are a great way to add privacy to your bedroom and can be used alone or with curtains, drapes or valances.
There are 2 styles of shutters - plantation shutters and café shutters.
Plantation shutters cover the whole window and have louvers which can be opened and closed to let light in or provide privacy. These shutters go great with a plantation style look, a country look or a coastal cottage look.
The café shutters are the kind that cover only the bottom half of the window and swing open to let light in. These also look nice in a country or beach style bedroom and are perfect for a Paris apartment style as well.
Fabric Blinds
Fabric blinds add a nice touch to any bedroom and can be decorated and embellished with whatever you want. Fringe, pom-poms and ribbon are just a few of the great ways to make these bedroom window treatments stand out.
Roman blinds work well for childrens rooms and informal styles such as cottage or beach style decor. These shades fold up to expose the window during the day and roll down at night.
Festoon blinds are puffy with lots of fabric. They are quite ornate and work best in a romantic style bedroom such as a Victorian, French or Italian motif. Festoon blinds look best on wide windows and might not be good for small rooms as they can tend to be a bit overwhelming.
Lee Dobbins writes for http://www.bedroom-designs-and-decorations.com where you can learn more about popular bedroom decorating styles.
How to Hang Curtains
04/28/2008, 04:44 | Wood ShuttersStep ladders: Make sure you have a steady pair of steps not to short so you over reach. Your arms will drop of before you have taken your first lesson in how to hang curtains. Not to tall that you cannot reach the window comfortably without leaning out to the side to hang curtains throwing you off balance.
Curtain hooks for standard pencil pleat curtain tape
Curtain hooks Again make sure before you start that you have enough of the right kind of curtain hooks.Light curtains will be fine with standard plastic hooks.
Medium weight curtains use nylon hooks, stronger than plastic. They will flex without breaking.
Heavy curtains use metal nickel hooks, they are bit fiddly to handle they all stick together the box. Just like the Chinese puzzles I had as a child.
Curtain hooks for bucram headed curtains
You will need what are called "pin hooks" simply because they have a sharp pin which pierces through the fabric and bucram (not sure checkout my site) on the back of the curtain header. This kind of heading makes for the best looking curtains. As always the best all ways costs that bit more.
An extra pair of hands
When you are learning how to hang curtains large or heavy it is very useful to have someone standing at ground level holding the curtain taking the weight. This enables you to hang the curtain onto your track or rod with ease.
How many hooks will you need ?
Well for curtains with standard pencil pleat tape you will need a hook every 4th pocket.
For bucram headed curtains you will need 1 for every pleat or goblet and one for each end.
Preparing your bucram headed curtains prior to hanging.
The good news other than putting in the pin hooks setting them down 1/2 inch from the top of your curtain. there is no more prepping to do. You just have to learn how to hang curtains and dress them properly.
prepping your pencil pleat curtains prior to hanging:
Standard pencil pleat curtains to start you will need to gather the tape on the top of your curtains. You do this by pulling out the 3 cords in the back of the curtain tape. To start pull the cords out of both ends of the curtain tape and tie them together in a firm knot.
There are 2 reasons for this 1. It stops you pulling the cords completely out of the tape (not a good start when learning how to hang curtains). 2. It keeps the cords together on the end that you pull the cords out to gather your curtain.
Then continue to pull the cords out. Simple tip on gathering your curtains. Take one set of knotted cords and hook over a door handle or some other fixed object. Then use one hand to hold the curtain tape and with the other hand start to pull the tape away from the door handle. You will see the heading on your curtain start to pleat.
How wide do you curtains need to be ?
Next check what half the width of your track or rod measures. Lets say your track is 100 inches long. You half this to 50 inches, then add on 2 inches to allow your curtains to comfortably meet in the middle when hanging. So the finished width that you want to gather each of your pair of curtains is 52 inches. The more you learn how to hang curtains, the more this becomes second nature.
Before you hang curtains.....stop and check!
Before you start to hang your curtain you need to lay your curtain down on a table or the floor and check the gathered width is about right. Then if to narrow then pull out the tape a little. If to wide then gather in the tape a little more.
what about the surplus cord ?
Finally sorting out all that surplus cord and evening up the pleats in the tape. DO NOT CUT THE CORDS !. The best solution is to bundle the cords up by wrapping them around all your fingers then tie a slip knot around the bundle. This allows you in the future to alter the header tape should you want to.
Once the cords are sorted out turn the curtain over. You need to look at the pleats and try and even them out. Just do it roughly at this time because when you come to hang them the pleats will move a little.
Last job before hanging your curtains
All most there, before you can hang your curtain you have to put the curtain hooks into the pockets on the back of the tape. On most standard pencil pleat tape there are 3 pockets top, middle and bottom.
How to hang curtains from a rod or pole
If hanging under a rod or pole put your curtain hooks in the top pocket. Also note the number of rings on your rod or pole. This determines the number of hooks you put in the curtain tape. As a rule of thumb you use less hooks on a rod or pole than on a curtain track. On a track put a hook ever 4th pocket and on a ror or pole every 6 to 8 pockets.
Hanging from a track ?
If hanging from a curtain track then put your curtain hooks in the center or bottom pocket pocket. this allows the curtain to cover the track when closed. To decide which pocket to use try one and see what your curtain looks like hanging. If your happy then great do the other curtain. If not happy move the curtain hooks up or down to suit.
The 1st step when hanging
A lot of people say you should always start hanging your curtains from the ends of the track or rod and work towards the middle. I Disagree, I say you should always start from the middle and work outwards towards the ends. The reason I advise you do it this way is because if you have
too many gliders on your track or too many rings on your rod you can easily remove them from the ends of your track or rod. Where if you start from the outside in to the middle the surplus gliders or rings are locked in the middle of your track or rod. Meaning you have to unhang your curtains to remove them. Not much more now and you will have the basics on how to hang curtains.
Why do some advise to start from the middle ?
The reason is on some tracks and rods, but mostly the corded kind. They have what are called overlap arms. These are short arms made of metal or platic with holes in for the last couple of curtain hooks on each leading edge of your pair of curtains (edges that meet at center of your window). Theses overlap arms allow one curtain to pass and overlap the other curtain by 2 or 3 inches. Thus giving you total privacy.
So what's the big problem ?
So where's the problem ? the problem is that these arms are not very strong. This means when you start to hang a medium to heavy curtain. Especially without someone carrying the weight they sag and twist or break completely.
Avoiding the problem !
So how do we avoid that when hanging from the center of the track or rod and working outwards. Very simple really, if you need 2 hooks to go in the overlap arm then count in to the 3rd hook and hook this into the first real glider or ring. Leaving the 1st and 2nd curtain hooks to just hang in space. continue hanging your curtain working from the middle outwards. That's how to hang curtains my way (the best way obviously "wink")
Then once you have reached the ends of your track or rod (removing any surplus gliders or rings). You go back to the middle and hook in the last couple of curtain hooks into the overlap arms. So avoiding putting to much weight on them.
Well I hope you have picked up a few "Tips" on how to hang curtains. This is just the first stage. Next is the "Dressing" of your curtains.
Lee Stevens From Window treatments Made easy
http://www.window-treatments-made-easy.com
Luck is where the crossroads of hard work and opportunity cross.
Oak Wood Buyer's Easy Guide
04/28/2008, 04:43 | Wood ShuttersIn addition to looking beautiful and lush, wood floors are also unquestionably good for the environment. The flooring is, in a sense, insulation between your home and the elements. This insulation is said to be sixteen times as powerful as steel and four hundred fifteen times more productive than steel. Most solid wood flooring is made in America and therefore must adhere to the nation?s strict environmental codes and ordinances.
What grain of wood you select will determine the overall character of your floor. Nothing exudes dependability like oak solid wood flooring. Within each plank you see the life of the tree: the knots and burrs. Another benefit to choosing solid oak flooring is that it does not scratch easily. With proper care, the warmth of the color will last a very long time.
Engineered oak wood flooring is a less expensive option. You get the same look and character, but the installation is much easier. In most cases nails or screws are not necessary, all that you need is a foam underlay. Since most of the engineered oak wood flooring is made in China some may argue that the quality is lower.
While some of the heartiness of solid oak wood flooring may be lost, and the value of your home or business may not increase as much, the appearance is not sacrificed and most people rarely can detect the difference. The greatest difference is in the cost and the installation. A professional with elaborate and specialized tools must install solid oak wood flooring.
A benefit for choosing engineered oak wood flooring is that you have the option of putting in the floor yourself. With the do it yourself craze at full tilt many new and established homeowners are getting excited about improvement projects that can be accomplished within a weekend.
Most major chain home improvement centers not only offer a large variety of engineered oak wood flooring, but they are now offering workshops that will guide you through the step by step process. An added bonus to doing it yourself is that now under floor heating is becoming mainstream. In the same workshop where you learn about wood flooring you can learn about the under floor heat process and how energy efficient a row of heating coils can be.
Choosing to upgrade your home or business flooring is simple, and in most cases, affordable. Going with solid oak flooring or engineered oak wood flooring is up to your taste and your wallet.
Natalie Aranda writes on home improvement. Hardwood floors are part of an established home?s heritage. The look of the wood is what draws a guest in and what adds warmth even on the coldest of days. When you decide to install solid wood flooring in your home or office you are not only going for that old familiar aesthetic, but you are also acknowledging that wood flooring is extremely sensible. What grain of wood you select will determine the overall character of your floor. Nothing exudes dependability like oak solid wood flooring.
Interior Design, an Ethnic Approach
04/28/2008, 04:41 | Wood ShuttersSo what do we mean by ethnic?
Ethnic basically means native or indigenous people from a particular area so in relation to Interior Design it means to bring the natural elements that are representative of whatever culture, land or peoples you choose to portray into your own home to define your space.
Naturally the world is your oyster as they say so there are countless cultures to choose from, all you have to do is bring a particular ensemble of colours, patterns, materials and artifacts together to create a "look" that is recognisable and distinctive. What about a Mediterranean flavour, Native American Indian symbolism, or perhaps Tibetan Buddhism? Popular themes include African, Mexican, and Asian but you can go with whatever inspires or appeals to you. Here are a few ideas to get you started.
African Theme
Think of Africa and all that it conjures up in your mind, the landscape, the sounds, the smells, the colours, the mood, and then if you try to pick out the key points, what would they be? Colour schemes might include earthy colours like green, beige, browns and tans, set off with orange and splashes of red. Think about floor and wall coverings, natural substances would probably work best. Finishing touches can include wall hangings, African artifacts, drums, rugs, African fabrics and prints, animals made of stone, clay or wood, ceremonial masks hung on the wall, brightly coloured African bowls and pots, and so on.
Mexican Theme
What does Mexico mean to you? Perhaps desert colours with sandy tones, beige and khaki, along with reddish, rustic colours and hues. Blankets and woven fabrics in bright colours, perhaps terra cotta pots and bowls, pine wood is popular for furniture. Artifacts can include symbols of the South West or from the Spanish influence, or from the Aztecs, Mayans and other ancient civilisations, all of which can add an interesting and authentic Mexican look and feel.
Asian Theme
There are many variations within an Asian theme but two quite popular ones are Japanese and Chinese. Japanese themes tend to lean towards a more minimalist look and have a tranquil and peaceful feel. Consider a futon and using screens to get that Japanese ambiance. Colours tend to be natural and objects from nature often feature as focal points, for example, smooth stones and pebbles, water fountains and bonsai trees. Chinese themes on the other hand might involve brighter and bolder colours, lanterns, dragons and other mythological creatures, artwork depicting the traditional people colours and landscapes and Chinese handwriting.
How to get started
Once you have established which particular ethnic culture appeals to you, browse through books and magazines and the Internet to get ideas that will spark off your own imaginative flair. Identify what elements go together to make up that particular look or feel that you want to create.
Consider the walls, ceilings and floors carefully as this will provide a base for you to work from and then you can add in the details to finish it off. For example, is the texture and appearance of the walls and ceilings rough or smooth? What floor covering is appropriate, should it be wood, stone, tiles or carpets? Will rugs and mats make a difference and if so what are they made of? Are the windows better suited to drapes, blinds or shutters? What style of furniture works? What about plants, motifs, pictures and wall hangings?
The theme you adopt and the way that you choose to portray specific elements of that theme is entirely up to you and your imagination, the end result will be your own unique interpretation of a culture or a place and you will have added a touch of the exotic to your home.
David McEvoy is an expert in interior design. If you are looking for a leather sofa to give the finishing touches to a newly decorated room then please come and visit our site http://www.leathersofa.uk.com/
What is the Cost of a 4 Person Infrared Sauna?
04/28/2008, 04:40 | Wood ShuttersThere are manufacturers who makes top of the line saunas using the world famous Burmese hemlock wood, which is known for fine texture and over all smoothness. This wood is non-toxic and is very much in demand for use as sauna boards. There are other woods used for other types of saunas for private homes, but Burmese hemlock wood is the preferred material by many makers of top of the line saunas. Actually, there are now several models of infrared sauna for private use that are made in China. A 4 person sauna that is made in China and considered top of the line, is priced at $ 2,000 to $2,500, while a top of the line 4 person sauna made here in the US can go as high as $ 4,600. Buyers of 4 person saunas still favor those that are made here in the US because Chinese made saunas are inferior in make and even in design. Aside from this, Chinese made saunas uses low grade materials thus resulting to a lower quality of beneficial infrared heat.
Most if not all US made saunas use ceramic plate heaters. This is because laboratory test have shown that ceramics is the most efficient materials in emitting infrared heat rays. Next in efficiency will be carbon and the third is aluminum. These three materials are all used as heating plates of infrared saunas. In a 4 person infrared sauna, the standard number of plates used is 6. These 6 plates are behind wall boards and also in floor level boards. This positioning is crucial to have an over-all distribution of infrared heat rays to the body.
If you are looking for a sauna then visit us now!
We have a nice 4 person infrared sauna that will be great for the family.
So do your health and your family a favor and go get a sauna today!
Tips for Choosing Good Quality Blinds
04/28/2008, 04:40 | Wood ShuttersWhen people speak of "Express" blinds or "Value" blinds and "Cut Down" blinds are all basically the same thing: pre-constructed blinds that are partially finished and can be used after a Little intervention on hate part of the store. The come in 2" variation in size and the clerk will pull them out of the inventory and trim them down a little for your specifications. The same is done for hate length, depending upon the length of you window. The quality may be very much the same as that used in premium window coverings, but since they are not custom ordered, but already manufactured in the factory (usually in China), they are much less expensive. You do not have any customization choices, for example as to where the tilt mechanism will be located or the way to raise or lower the blinds. In other words, you don't have a choice which is on the left or which is on the right. The color range may also be limited. We are able to offer both faux and genuine wooden blinds in our value line that are made right here in the United States, in McKinney, Texas. You don't have to settle for cheap foreign imports.
There are discount stores that are able to sell the standard sizes of blinds. They are made to fit common window sizes. The materials used for these are not of the best quality and the fit is rarely perfect. You can get a Value blind for about the same cost, and i





