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295 It's A Monday!!
08/18/2008, 03:24 | Matt's Basement Workshop PodcastIt's a Monday and that means it's time for Magazine Monday!!!
Over the weekend I spent a lot of time at the computer and it got me to yearning for a project in the shop.
So in today's episode I'm sharing a few of those thoughts with you!!
Don't forget!! Hendrik is back in September so get your questions in for our open Q&A session. If you're planning on being at the IWF in Atlanta, anyone wanting to have a chat with Hendrik can leave a message for him in the Press Lounge. Or, better yet, he'll be attending The Wood Whisperer's after-show get together Friday evening, August 22nd.
If you'd like to enter for free schwag or just have a comment, question or suggestion drop me a line at mattsbasementworkshop@gmail.com or head over to my website at 231 354-2338.
Listen to today's show by clicking on the player below
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294 The Featureless Friday???
08/15/2008, 05:19 | Matt's Basement Workshop PodcastHey everyone, today we have the featureless friday! More or less, I've been bitten by a bug and I've down for the count since tuesday.
But that's no excuse for not having a show and not giving away free schwag to the greatest listeners in the world!!!
So I have a few things to share with you and a little fever ridden rambling too!!
Don't forget!! Hendrik is back in September so get your questions in for our open Q&A session. If you're planning on being at the IWF in Atlanta, anyone wanting to have a chat with Hendrik can leave a message for him in the Press Lounge. Or, better yet, he'll be attending The Wood Whisperer's after-show get together Friday evening, August 22nd.
If you'd like to enter for free schwag or just have a comment, question or suggestion drop me a line at mattsbasementworkshop@gmail.com or head over to my website at 231 354-2338.
Listen to today's show by clicking on the player below
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292 Workbench Follow Up...
08/11/2008, 05:36 | Matt's Basement Workshop PodcastLast week's episodes on the replacement of my workbench top have generated a few questions and some great feedback. As always when these come in, I can't help but share them with everyone...because I'm willing to bet there's plenty of you thinking the same things.
Hendrik is back in September so get your questions in for our open Q&A session and if you get a chance this weekend stop by and see him at the 5th Annual Welbeck Wood Expo.
If you'd like to enter for free schwag or just have a comment, question or suggestion drop me a line at mattsbasementworkshop@gmail.com or head over to my website at www.mattsbasementworkshop.com or call our Skype Voicemail at 231 354-2338.
Listen to today's show by clicking on the player below
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291 DVD Review - Hand Tool Techniques Pt.3
08/08/2008, 05:27 | Matt's Basement Workshop PodcastHey everyone I had a chance not so long ago to review another of the David Charlesworth titles produced by Lie-Nielsen Toolworks.
In Part 3 of the Hand Tool Techniques series we're introduced to one of the most important jigs in the hand tool workshop, the shooting board. A very basic and easy to use shop aide, but one that can do so much to improve your joinery.
David explains, in a no nonsense way, how not only to use the shooting board but how to setup your planes, how to tweak the stock for the best results and so much more.
For anyone interested in getting more out of your hand planes this is a must watch.
Not this week's lucky schwag winner? Click here to get your own copy at Woodcraft Hand Tool Techniques Pt.3 "Precision Shooting Simplified" .
Hendrik is back in September so get your questions in for our open Q&A session and if you get a chance this weekend stop by and see him at the 5th Annual Welbeck Wood Expo.
If you'd like to enter for free schwag or just have a comment, question or suggestion drop me a line at mattsbasementworkshop@gmail.com or head over to my website at www.mattsbasementworkshop.com or call our Skype Voicemail at 231 354-2338.
Listen to today's show by clicking on the player below
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A Fairy Door
08/04/2008, 04:49 | Woodworking DungeonApparently the fairy didn?t want to sleep outside with the bugs and decided to set up a little condo in our hallway.

287 More July Giveaways
07/25/2008, 03:20 | Matt's Basement Workshop PodcastIt's near the end of July and it's time to give away some great schwag to some even greater listeners!!
This week we have another set of 2-1/2" Whiteside Brass Height Gages for one lucky winner and another great title from Sterling Publishing for a second lucky listener.
If you're interested in getting a set of your own gauges from Woodcraft click here, Whiteside Brass Height Gauges
WIN AN iPOD TOUCH!! If you have the time, please take the new listener survey, and when you do you'll be entered to win an iPod Touch.
If you'd like to enter for free schwag or just have a comment, question or suggestion drop me a line at mattsbasementworkshop@gmail.com or head over to my website at www.mattsbasementworkshop.com or call our Skype Voicemail at 231 354-2338.
Listen to today's show by clicking on the player below
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American Wall Cupboard
07/22/2008, 20:44 | Lost Art Press Blog
When you design a piece of furniture to build, there are three well-worn paths (some might call them ruts) to follow.
The first path is to design a piece in a wholly original style. This actually happens about once or twice a century, and its rarity is why we don?t have furniture styles such as ?Early Bill,? ?Middle Chuck? or the ?Late Butch Period.? Few people alive can claim they have successfully launched a style, but don?t let that stop you from trying.
The second approach is to build replicas, either spot-on or with mild alterations, such as an additional drawer, or substituting a square ovolo moulding for a bead. This is a good way to learn the vocabulary of different styles, though it is time-consuming to learn everything by the doing. Some woodworkers (even professionals) might build only six pieces in a year.
The third approach is to design a new piece with vintage parts, like rebuilding an old car. With this approach, you expose yourself to hundreds of images of the form. You could look at tables, cabriole legs or Arts & Crafts desks, for example. Then you select your piece?s dominant element from the library ? say a leg, a door or a bonnet ? and design your piece around that. (However, you can?t easily mix parts from different genres. It might seem like a good idea to put a Honda push rod in a Chevy, until you hit that metric barrier.)
When asked the secret to good design, Steve Hamilton, a builder at Mack S. Headley & Sons (headleyandsons.com), boiled it down to two words: ?Picture books,? he said. ?Get a bunch. Look them over.?
Design on the Run
Designing a suitable early American wall cupboard for Woodworking Magazine began with a day in our collection of books and images. You don?t need to spend a lot of money to build a book collection, most of the resources you need are at the public library and on the Internet.
My first stop was Wallace Nutting?s ?A Furniture Treasury.? This book is available in many different forms, and it?s common to find copies for about $25. The book is as-advertised. It?s hundreds of pages of images of early American stuff that has been organized into categories such as ?chests? and ?Windsor chairs.?
The second source was auction catalogs from Christie?s (christies.com) and Sotheby?s (sothebys.com) auction houses. The catalogs these houses publish for their Americana auctions are outstanding. Good images. Good overall dimensions. And good history lessons as well. These catalogs can be pricey at $50 or more, but you can usually browse the catalogs on the Internet for free, though sometimes you have to register with the auction house (registration is free).
The third source was an old favorite of mine from my grandparents? library: ?Fine Points of Furniture: Early American? (Crown) by Albert Sack. This common book can be had for about $10 ? the new revised edition is much more expensive and rare. Sack?s book compares different kinds of pieces and ranks them as ?good,? ?better? or ?best.? This book helps hone your tastes in mouldings, proportion and turnings.
After a day of reading, I chose a fetching tombstone door from Nutting?s book and found many tall and skinny shapes for wall cupboards that looked like pieces I had seen at Winterthur, the DuPont?s Delaware estate and museum.
My design firmed up when my doctor got too busy for me one Wednesday. After showing up for my appointment, I was told there would be an hour delay. So I sat in my car and sketched about 10 wall cabinets. I didn?t worry about dimensions or joinery, just the overall look and feel of the piece. Each sketch took about five minutes and tried out variations on the door (one or two?), the drawer (one, two or none?) and the width of the stiles and rails (chunky or light?).
After those sketches, I chose the best two designs, sketched them again and showed them around to woodworkers and friends. It sounds like a lot of work, but I have found that good design is like making stir fry: You first chop vegetables and mix sauces for a long time. The active cooking time is real short ? if you?ve done your prep work.
? Christopher Schwarz
Swap Meet
06/17/2008, 12:32 | DMWA Club NewsAndre J. Roubo: Translation of ?L?Art Du Menuisier?
06/07/2008, 16:10 | Lost Art Press Blog
One of the most important early books on woodworking has been indecipherable to everyone who cannot read 18th-century French. Andre Roubo?s landmark five-volume ?L?Art Du Menuisier? is difficult to find ? reprints are available mostly in Europe and at Tools for Working Wood ? and even harder to actually use.
To my knowledge, no one has attempted a systematic translation of these books, which cover furniture-making, carpentry, marquetry, carriage-building and garden structures.
Ever since I first got a glimpse of Roubo?s books, with their exquisite oversized engravings of woodworking tools, benches and practices, I was hooked and really wanted to engage in a full translation. But rather than learn 18th-century French, I?ve enlisted the help of Bjenk Ellefsen, a woodworker, post doctorate fellow in cross-national comparative socio-economical studies and native French speaker.
Bjenk has been reading and translating volume one on carpentry and construction for us, and we are going to publish it here in installments on the Lost Art Press blog as they are completed. These installments will be free for all, but Bjenk and I have a request: If you spot errors, typos, inconsistencies, or things that just don?t make sense, please drop us a line or leave a comment below that entry. We?ll look into it. We want this translation to work for working woodworkers. (And if you want to help translate, let us know that as well. There is plenty to do.)
This section is best read with plate 11 handy. By clicking on the link below, you can download a larger version that is easier to read.
This is an exciting personal project for Bjenk and me. And while I don?t know when we?ll be done or what we?ll learn, I know it?s going to be a great trip. As you?ll see as you read the first entry ? about Roubo?s famous workbench from Plate 11 ? the information is golden. During the next installment you?ll learn about preparing stock, and you?ll learn a little more about Bjenk.
? Christopher Schwarz
A note on dimensions: The French system of measurement in the 18th century is a little different than the modern imperial system. A French inch (pouce) is the equivalent to 1.066? in modern imperial. Each French inch is further divided into 12 ?lines.? Each line is equivalent to .088? today. The French foot is 12.44?.
We chose to leave the French measurements intact in the text, but we?ve provided modern equivalents in brackets when Roubo discusses ?lines? ? which is a bit foreign to modern eyes. The other measurements in feet and inches have been left intact from the original manuscript. If you need to convert a certain measurement to a modern equivalent, you can use the paragraph above to make the conversion.
Menuisier, I. Part. Chap. V
Third Section
On tools for cutting and preparing wood
The workbench is the first and most necessary of all tools for ?woodworking? (see translator?s note No. 1 below). It is made up of a top, four legs, four rails and a bottom. The top is made from a sturdy plank or table of 5? to 6? thick by 20? to 25? wide; its length varies from 6? to 12?, but the most common length is 9?. This table is made out of elm or beech wood but most commonly from the latter, which is very stout and of a tighter grain than the other.
It must be pierced with many holes into which a holdfast can be placed. These holes must have 14 to 16 lines of diameter [1-1/4? to 1-13/32?] and must be pierced through the top of the bench perpendicularly. Their number is not fixed, but in general we must avoid making too many unnecessarily. Eight to nine is appropriate; that is, four placed 8? to 10? in from the front edge of the workbench, one of which will be 14? to 16? inches from the hook, and the others of equal distance starting from the right front leg of the bench until the first hole, like those that are a, a, a, a in Figure 1. The others b, b, b, b are pierced on the other side of the workbench and laid out so that they will be placed in the middle of the spaces between the holes at front, to about 1? from each end of the workbench.
At 3? from the front edge of the top, we cut a mortise through the top that is 3? square, which must be very perpendicular and precisely straight inside so that the stop, which we insert into it with some resistance and that we raise or lower with a mallet, does not split the sides (of the mortise), which would happen if the inside was concave.
The stop must be 1? long at least and made with very stiff and dry oak so that it can resist the mallet blows we have to administer to move it. At the top of this stop we place an iron hook, which has teeth similar to those of a saw, to hold the wood in place that we work on. We must observe that the hook is tight in the top of the stop and that the teeth are raised slightly so that when working with very thin pieces, we do not strike the hook and its teeth with the iron of the tools, which would happen if the back of the hook was more elevated than the front. The shank of the hook which enters the stop must be square in form and pointed at the tip. The shank and the top must not be welded but made of one piece that we bend with fire. The teeth of the hook must extend out the front of the stop by six to eight lines [1/2? to 11/16?]; extending the teeth more would be useless and problematic because the teeth could break. See figures 5 and 6, which represent a stop with its hook and a hook by itself.
The legs of the workbench are made from hard oak, very stiff, 6? wide by 3? or 4? in thickness; they are assembled through the top with through-tenons and through-dovetails. The custom is to make the tenon flush with the back of the leg, see figure 2. However, I believe that it would be best to leave a shoulder on the back of this same leg so that the top can rest on the shoulder on the back of the legs like on the front. This is so when workbenches get older, they don?t risk sinking in on their legs like it happens sometimes. The assembly of the legs (to the top) must be extremely tight especially along their width. And to make them even sturdier, we widen the mortises on top to make room for wood shims that we insert by force into the tenons, so that they spread in such a way ?that they are as a tail? (maintained in a spread) in the mortises and consequently can?t slip back out.
The legs at the front of the workbench must be pierced by three holes each into which ?leg holdfasts? are to be inserted. Around the workbench and 4? to 5? from the bottom of the legs, are assembled four rails of 4? wide or less by 2? thick. The bottom of the bench is filled with planks that are held with supports, figure 4, attached on the rails. Place the length of these planks perpendicular to the width of the workbench in order to give them more strength, like we can see in figure 1.
We must also place a drawer at the end of the workbench so the workmen can store their small tools like gouges, compasses, etc. There are even shops where workbenches are closed with planks all around, which is very convenient because it keeps shavings and dust out and the tools that we place inside are less likely to be lost.
The height of the workbench is ordinarily 30? but because workmen are not all of the same height, suffice it to say that the workbench must not be higher than the top of the thighs of the person working at the bench. If it were higher, it would deprive him of his strength and it would expose him to bad posture in a short time. We must also observe to place the heartwood side of the slab on top because it is harder than the other side. And if it is to move, it will only bulge on top instead of sagging.
Holdfasts are tools made of iron and are used to hold the work on the bench firmly and stably. They are ordinarily 18? to 20? and even 24? long in the shank; their thickness must be between 12 to 15 (1-1/16? to 1-5/16?) lines, and the curve of their paws is 9? to 10? long by around 10? high. They must be of very soft iron, forged in one piece so they don?t break. All their strength is in their head. That is why we will observe that from the head g to the paw k, they get thinner so that their extremity only has two lines (3/16?) of thickness at the most, which will make them more flexible and increase their pressure.
We must curve them so that when they are tightened they will only grip by the tip of the paw, because if they would carry more pressure in the middle they would ruin the work and hold less firmly (figure 4).
Moreover, it is easy to see that after long use, the shank of the holdfast will widen the holes of the workbench; and if it didn?t grip well by the tip, before long, it would soon carry all the pressure on the back of the paw and cause the problem I have mentioned above.
Engage the holdfast by hitting it on the head g with a mallet and release the holdfast by hitting the head in the other way, that is on its side and upward or on the side of the shank i. Holdfasts must never be polished because then they will not hold well. They should only be roughed up with a file or stone (see translator?s note No. 2). Only the paw must be clean and polished so it does not mar the work.
The ?leg holdfasts? are not different, other than they are smaller. They hold the wood on its edge along the length of the workbench with the help of the wooden hook m, figure 1. This hook is fastened with screws or strong nails on the front edge of the workbench's top and is sometimes arrayed with iron points. But because the points often ruin the work, it is best to remove them or to make them like in figure 5 (see the illustration of the hook).
?Ebonists? (Ébénistes) (see translator?s note No. 3) have a vise at the front of their workbenches, which is made of one piece of wood n n, figure 3 and 4, which is 4? to 5? wide by at least 2? thick. This piece is pierced in the middle of its width by a round hole through which passes the screw o p, to which the workbench leg q serves as its nut. This screw is usually wood and through its head passes an iron bolt r, with which tightens and loosens the screw. We adorn the head of the screw with an iron ring to prevent it from splitting.
The use of these vises is very convenient because not only do the vises hold the work very solidly, but they do not mar the work in any way. No matter how delicate the pieces are, we do not fear to ruin them. This is something we can?t do with a leg holdfast, which is holding the work only in one place and will sometimes break it if it is delicate.
I do not know why the ?menuisiers en bâtiments? (see translator?s note No. 4) have not adopted this method, which not only is very convenient but is also not a hindrance or embarrassing in any way because the vise can be removed from the bench when it is not needed. When it is used, a wedge of the same thickness as the work must be placed at the bottom so that the screw can apply force everywhere equally. The piece for the vise n should be made slightly concave along its length so that when it is tightened, it grips at its tip. At the rear of the workbench s s, which is opposite the hook, we place a plank of about 18? long by 6? to 8? wide that is attached to wood supports that separate it from the workbench. This plank is named ratelier [rack] and is used to store tools with handles such as chisels, fermoirs, [a big chisel solid enough to receive mallet blows. It could have been for sculpting or mortising or anything that required rough work] etc. That is why we make the plank as wide as possible so that tools that are stored in it are not placed in a way that they can hurt somebody.
Next to this rack and along the length of the workbench we attach a bracket that is lower than the top by about 2? and is pierced at the end by a mortise of 3? long through which passes the blade of a try square [which looks like a triangle] t, which we place there when it is not needed.
Under the top of the workbench, we fasten a hollow piece of wood like a box with a screw into which we put grease to be used on tools to make them slide smoothly (Figure 7).
Translator?s notes:
1 Roubo explains at the start of volume one that "Menuiserie" includes all works made of wood. In truth, all trades had its ?Menuisiers? but the term came to refer precisely to woodwork and its workers. A ?Menuisier? in Roubo?s terms can be a joiner, a carpenter, an ?ebonist,? a cabinetmaker, etc. When we have the foreword translated, all these terms will be made clearer as Roubo does make sure to explain them all in detail and he even go through its history. Note 4 goes into this in greater detail however.
2 Roubo?s exact words are ?mais seulement reparés avec le carreau.? There are no mentions of such a tool other than the tailors iron to remove wrinkles in the ancient dictionaries of the French Academy versions of 1740, 1762 and after. After researching many old and ancient French dictionaries, the closest approximation I arrived at was that ?carreau? is either a file or a stone. In Émile Littré?s "Dictionnaire de la langue Française," under ?carreau?; entry 15 refers to a big file used by locksmiths and entry 20 refers to a big stone of granite. The word ?carreau? appeared as quarrel in the 11th century and it is easy to see its familiarity with quarry. As for the word ?reparé? it is not meant as ?réparé? (repaired) but in the sense of ?pare,? prepared. So I am guessing Roubo is saying the holdfast is roughed out, or prepared, with something that is either a rough file or a rough stone.
3 The Ébénistes were organized as a guild of specialized menuisiers (woodworkers) in veneering and inlays in Roubo?s time.
4 The terms ?menuisiers en bâtiments? are not easily translated. Menuisier en bâtiment can only be understood in the context of how trades and crafts were defined in relation to each other in 18th -century France. Take note of the difference: menuisier refers to the worker while menuiserie refers to the craft. Crafts were grouped under guilds and had their secrets to protect. They went through extensive changes when the French Revolution abolished the guilds and later with Napoleon?s reforms. These changes are also part of the explanation why 18th century French tools are mostly no longer around but I digress. Let it be said for now that the Menuisier en Bâtiment was a highly skilled woodworker that was adept at a bit of everything. Bâtiments, in the old French dictionaries of the 18th century referred to all constructions more particularly destined to house humans, animals or things as well as ships (Littré, 1872-1877). Note: a popular expression was also used in Paris at the time: ?être du bâtiment?; to be of the trade, of the craft. Roubo associates Menuiserie en bâtiments to assemblies of all kinds and their vast applications, all the way up to detailed work like ornamentations. The techniques and methods are described as the foundation for all other kinds of woodworking. So, Roubo refers to the Menuiserie en bâtiments as the founding craft from which branches off all the others. This could be why he focuses most of the techniques and tools under the category of ?Menuiserie en bâtiments?. Volume 1 is, after all, the biggest of all five. It is interesting to note that Roubo describes the furniture makers as the lower skilled woodworkers for reasons we will explore at a later time.
Order, Mistakes and Karma
05/27/2008, 23:52 | Lost Art Press Blog John is at it again. We just finished a brutal month of traveling and teaching and John has got back in the shop!
There is a certain order or Karma to life, and when you violate this flow events let you know. Like the time I saw this woman and said ?when are you due? to wit she said, ?I am not pregnant!? Now the natural order would have flowed thus, a woman appears pregnant, you keep your mouth shut until she admits being pregnant, at which time you hesitantly congratulate her.
I learn through mistakes. I could be in the minority here but when I mess something up, I remember why and am less likely to repeat it. Like cutting on the wrong side of a line or jamming a perfectly sharp Barr chisel into my hand and cutting a tendon. Chris and I have been on the road a lot last month and I have not been in the shop much. The project shows my ?learning? and I hope someday to make something without learning anything.
To fix the problem I re-sawed a ¼ inch piece of wood and glued it to the full length of one side of the leg. After the glue up was dry, I snuck up on the fit. It now looks like this.
Can you guess which side has the wood glued to it? If you can, I will say that there is another learning experience in here. If you see a small glue line it is a result of that part of the piece not being clamped down to the leg. It could be that the piece was not flat or maybe the clamp is a bit off. Nonetheless, next time I will ensure the ?show? side has a seamless glue joint, and yes I am already fixing that nice nick off the bottom edge. Fortunately this will be painted!
-John
???????/Woodworkers' Week 2008 in Nagoya
05/21/2008, 03:44 | Masashi's woodworking diary

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'The Woodworkers' Week 2008' takes place in Nagoya from 3rd to 11th June.
It consists of three exhibitions and a forum.
The three exhibitions are:
Chairs -designer/makers' work 2008-
Works of Shin-ichiro Tani, Santaro Takahashi and Tomio Murakami
5-11 June 2008
9:50-20:00
Maruzen Book Store Sakae 4F
3-2-7 Sakae, Naka-ku, Nagoya
30 Woodworkers '08
3-8 June 2008
11:00-18:00
Denki Bunka Kaikan 5F
2-2-5 Sakae, Naka-ku, Nagoya
Wooden Spoons
3-8 June 2008
11:00-21:00
Lachic 5F
3-6-1 Sakae, Naka-ku, Nagoya
The Forum:
The works of furniture workshops
Mr.Daisaku Choh and Mr.Masanori Moroyama
8 June 2008
14:00-16:00
Denki Bunka Kaikan 5F
2-2-5 Sakae, Naka-ku, Nagoya
This is probably the first attempt in recent years for the Japanese woodworkers to make a network and launch events. It is going to be a rare opportunity to see many designer/makers' work in one place.
I will be exhibiting my works at 30 Woodworkers '08.
Shinsuke Kato, the director of Japan Green Woodwork Association, and Kaya Nagoaka, a graduate of Forest Academy, will show their spoons at the Wooden Spoons.
Come and see our latest works.
Band Clamp Corner Protection
05/13/2008, 16:02 | WoodworkingONLINE.comYou can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tips sent to your email address each week! Got to Woodworking Tips.com and sign up today.
Here?s last week?s tip from Woodsmith online editor Ted Raife:
When gluing up a mitered assembly, I often rely on band clamps to pull the joints together. They?re easy to apply and provide the even clamping pressure needed to keep things square.
The only catch is that the sharp mitered corners of the assembly have to be protected from the pressure exerted by the band. My clamps came with metal corners meant for this purpose, but they often damage the corners they?re supposed to protect.
My simple solution was to substitute more forgiving, corrugated cardboard pads for the hard metal corners, as shown at right. The cardboard pads provide plenty of protection without leaving any unwanted evidence of their use.
Good Woodworking,
Ted Raife
Online Editor, Woodsmith
Podcast #34: 7 Must-Have Shop-Built Table Saw Accessories
05/07/2008, 21:18 | WoodworkingONLINE.comIf there is one power tool that lends itself perfectly to accessories it?s the table saw. Things like push sticks and stop blocks can make using a table saw more efficient and safe. And, auxiliary fences for the miter gauge and the rip fence prevent chip out and protect the factory fence from being damaged.
Best of all, each of these accessories can easily be made in the shop. This week?s Woodsmith Woodworking Seminar focuses on seven accessories that are ?must-haves.?
You’ll find a few pieces of hardware, that can be used for building jigs, for sale at the Woodsmith Podcast Store, plus a link to the seminar guide.
Chamfer Plane
05/01/2008, 21:07 | WoodworkingONLINE.comYou can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tip sent to your email address each week! Go to WoodworkingTips.com and sign up today.
Here?s last week?s tip from ShopNotes online editor Phil Huber:
A block plane makes quick work of chamfering the edge of a workpiece. To ensure a constant width and angle, I built the base shown in the photo above. It slips over the plane to make ¼? chamfers and doesn?t require any setup.
The base is simply two triangular-shaped runners glued to a pair of side pieces. Then cross supports are glued into notches in the front and back to hold the sides together.
Two rare-earth magnets glued into recesses in the runners hold the plane securely in place. A shallow dado is cut in the top of the runners at the mouth of the plane for the exposed iron.

The base is easy to use. With your block plane in the base, position the V-shaped groove formed by the runners over the edge of the workpiece. Then plane the workpiece until both runners sit flush. It worked so well I made a second one for 1/8? chamfers.
Good Woodworking,
Phil Huber
Online Editor, ShopNotes
Workshop for Lilliputians
05/01/2008, 00:37 | The Village Carpenter
June marks the 4th anniversary of the completion of my new workshop. Prior to that, I worked in a basement shop with concrete floors, 6 foot ceilings, exposed lightbulbs, and exposed knob & tube wiring. Dungeon-like.Yet it was still my favorite place in the house.

I dreamed for 10 years of having an above-ground shop and when I finally decided to have one built, I spent a full year researching heating systems, insulation, material, lighting....everything.

I even built a to-scale model of the shop, complete with all my equipment, just to make sure that everything would fit and that I would be ab
le to tell my builder where to put the outlets. I determined where to put the 18" bandsaw in relation to the back window, so that long boards could stick outside and rest on the sill while I ran them through the blade. The model also helped my builder work up pricing.
The first design had a second story and a finishing room closed off by a sliding door. After my builder told me how much it would cost, reality set in, and both those luxuries were crossed off the list.
The model itself was built hurriedly?just plywood tacked together with brads?but it helped immeasurably when I was able to tell my builder where to put my 300 pound band saw and 400 pound table saw, as he and his helper carried them out of my basement shop and into the new one. They were able to plop them down exactly where I wanted them. I doubt they would have appreciated some lady telling them to "Move the table saw to this wall. Nah, that's not right?move it to that wall instead. A little to the left, no right."

The next sound I would have heard would have been my contractor and his helper slamming the door shut behind them, leaving a trail of expletives in their wake.
Planning for and designing my shop was an exciting journey, and I ended up with a cute little woodworker's dollhouse in the process.
Hand Tool Conference
04/29/2008, 23:04 | The Village Carpenter
s an all-star line up of hand tool experts and the 3-day weekend will be filled with 40 short classes, a marketplace for toolmakers to display and sell their wares, and social events with demonstrators and toolmakers.Registration begins in June, but I wanted to give you a heads-up on what will most certainly be an awesome weekend.....and I hope, an annual event!
Read more about it here.
How to Hang Curtains
04/28/2008, 04:44 | Wood ShuttersStep ladders: Make sure you have a steady pair of steps not to short so you over reach. Your arms will drop of before you have taken your first lesson in how to hang curtains. Not to tall that you cannot reach the window comfortably without leaning out to the side to hang curtains throwing you off balance.
Curtain hooks for standard pencil pleat curtain tape
Curtain hooks Again make sure before you start that you have enough of the right kind of curtain hooks.Light curtains will be fine with standard plastic hooks.
Medium weight curtains use nylon hooks, stronger than plastic. They will flex without breaking.
Heavy curtains use metal nickel hooks, they are bit fiddly to handle they all stick together the box. Just like the Chinese puzzles I had as a child.
Curtain hooks for bucram headed curtains
You will need what are called "pin hooks" simply because they have a sharp pin which pierces through the fabric and bucram (not sure checkout my site) on the back of the curtain header. This kind of heading makes for the best looking curtains. As always the best all ways costs that bit more.
An extra pair of hands
When you are learning how to hang curtains large or heavy it is very useful to have someone standing at ground level holding the curtain taking the weight. This enables you to hang the curtain onto your track or rod with ease.
How many hooks will you need ?
Well for curtains with standard pencil pleat tape you will need a hook every 4th pocket.
For bucram headed curtains you will need 1 for every pleat or goblet and one for each end.
Preparing your bucram headed curtains prior to hanging.
The good news other than putting in the pin hooks setting them down 1/2 inch from the top of your curtain. there is no more prepping to do. You just have to learn how to hang curtains and dress them properly.
prepping your pencil pleat curtains prior to hanging:
Standard pencil pleat curtains to start you will need to gather the tape on the top of your curtains. You do this by pulling out the 3 cords in the back of the curtain tape. To start pull the cords out of both ends of the curtain tape and tie them together in a firm knot.
There are 2 reasons for this 1. It stops you pulling the cords completely out of the tape (not a good start when learning how to hang curtains). 2. It keeps the cords together on the end that you pull the cords out to gather your curtain.
Then continue to pull the cords out. Simple tip on gathering your curtains. Take one set of knotted cords and hook over a door handle or some other fixed object. Then use one hand to hold the curtain tape and with the other hand start to pull the tape away from the door handle. You will see the heading on your curtain start to pleat.
How wide do you curtains need to be ?
Next check what half the width of your track or rod measures. Lets say your track is 100 inches long. You half this to 50 inches, then add on 2 inches to allow your curtains to comfortably meet in the middle when hanging. So the finished width that you want to gather each of your pair of curtains is 52 inches. The more you learn how to hang curtains, the more this becomes second nature.
Before you hang curtains.....stop and check!
Before you start to hang your curtain you need to lay your curtain down on a table or the floor and check the gathered width is about right. Then if to narrow then pull out the tape a little. If to wide then gather in the tape a little more.
what about the surplus cord ?
Finally sorting out all that surplus cord and evening up the pleats in the tape. DO NOT CUT THE CORDS !. The best solution is to bundle the cords up by wrapping them around all your fingers then tie a slip knot around the bundle. This allows you in the future to alter the header tape should you want to.
Once the cords are sorted out turn the curtain over. You need to look at the pleats and try and even them out. Just do it roughly at this time because when you come to hang them the pleats will move a little.
Last job before hanging your curtains
All most there, before you can hang your curtain you have to put the curtain hooks into the pockets on the back of the tape. On most standard pencil pleat tape there are 3 pockets top, middle and bottom.
How to hang curtains from a rod or pole
If hanging under a rod or pole put your curtain hooks in the top pocket. Also note the number of rings on your rod or pole. This determines the number of hooks you put in the curtain tape. As a rule of thumb you use less hooks on a rod or pole than on a curtain track. On a track put a hook ever 4th pocket and on a ror or pole every 6 to 8 pockets.
Hanging from a track ?
If hanging from a curtain track then put your curtain hooks in the center or bottom pocket pocket. this allows the curtain to cover the track when closed. To decide which pocket to use try one and see what your curtain looks like hanging. If your happy then great do the other curtain. If not happy move the curtain hooks up or down to suit.
The 1st step when hanging
A lot of people say you should always start hanging your curtains from the ends of the track or rod and work towards the middle. I Disagree, I say you should always start from the middle and work outwards towards the ends. The reason I advise you do it this way is because if you have
too many gliders on your track or too many rings on your rod you can easily remove them from the ends of your track or rod. Where if you start from the outside in to the middle the surplus gliders or rings are locked in the middle of your track or rod. Meaning you have to unhang your curtains to remove them. Not much more now and you will have the basics on how to hang curtains.
Why do some advise to start from the middle ?
The reason is on some tracks and rods, but mostly the corded kind. They have what are called overlap arms. These are short arms made of metal or platic with holes in for the last couple of curtain hooks on each leading edge of your pair of curtains (edges that meet at center of your window). Theses overlap arms allow one curtain to pass and overlap the other curtain by 2 or 3 inches. Thus giving you total privacy.
So what's the big problem ?
So where's the problem ? the problem is that these arms are not very strong. This means when you start to hang a medium to heavy curtain. Especially without someone carrying the weight they sag and twist or break completely.
Avoiding the problem !
So how do we avoid that when hanging from the center of the track or rod and working outwards. Very simple really, if you need 2 hooks to go in the overlap arm then count in to the 3rd hook and hook this into the first real glider or ring. Leaving the 1st and 2nd curtain hooks to just hang in space. continue hanging your curtain working from the middle outwards. That's how to hang curtains my way (the best way obviously "wink")
Then once you have reached the ends of your track or rod (removing any surplus gliders or rings). You go back to the middle and hook in the last couple of curtain hooks into the overlap arms. So avoiding putting to much weight on them.
Well I hope you have picked up a few "Tips" on how to hang curtains. This is just the first stage. Next is the "Dressing" of your curtains.
Lee Stevens From Window treatments Made easy
http://www.window-treatments-made-easy.com
Luck is where the crossroads of hard work and opportunity cross.
Oak Wood Buyer's Easy Guide
04/28/2008, 04:43 | Wood ShuttersIn addition to looking beautiful and lush, wood floors are also unquestionably good for the environment. The flooring is, in a sense, insulation between your home and the elements. This insulation is said to be sixteen times as powerful as steel and four hundred fifteen times more productive than steel. Most solid wood flooring is made in America and therefore must adhere to the nation?s strict environmental codes and ordinances.
What grain of wood you select will determine the overall character of your floor. Nothing exudes dependability like oak solid wood flooring. Within each plank you see the life of the tree: the knots and burrs. Another benefit to choosing solid oak flooring is that it does not scratch easily. With proper care, the warmth of the color will last a very long time.
Engineered oak wood flooring is a less expensive option. You get the same look and character, but the installation is much easier. In most cases nails or screws are not necessary, all that you need is a foam underlay. Since most of the engineered oak wood flooring is made in China some may argue that the quality is lower.
While some of the heartiness of solid oak wood flooring may be lost, and the value of your home or business may not increase as much, the appearance is not sacrificed and most people rarely can detect the difference. The greatest difference is in the cost and the installation. A professional with elaborate and specialized tools must install solid oak wood flooring.
A benefit for choosing engineered oak wood flooring is that you have the option of putting in the floor yourself. With the do it yourself craze at full tilt many new and established homeowners are getting excited about improvement projects that can be accomplished within a weekend.
Most major chain home improvement centers not only offer a large variety of engineered oak wood flooring, but they are now offering workshops that will guide you through the step by step process. An added bonus to doing it yourself is that now under floor heating is becoming mainstream. In the same workshop where you learn about wood flooring you can learn about the under floor heat process and how energy efficient a row of heating coils can be.
Choosing to upgrade your home or business flooring is simple, and in most cases, affordable. Going with solid oak flooring or engineered oak wood flooring is up to your taste and your wallet.
Natalie Aranda writes on home improvement. Hardwood floors are part of an established home?s heritage. The look of the wood is what draws a guest in and what adds warmth even on the coldest of days. When you decide to install solid wood flooring in your home or office you are not only going for that old familiar aesthetic, but you are also acknowledging that wood flooring is extremely sensible. What grain of wood you select will determine the overall character of your floor. Nothing exudes dependability like oak solid wood flooring.
What is the Cost of a 4 Person Infrared Sauna?
04/28/2008, 04:40 | Wood ShuttersThere are manufacturers who makes top of the line saunas using the world famous Burmese hemlock wood, which is known for fine texture and over all smoothness. This wood is non-toxic and is very much in demand for use as sauna boards. There are other woods used for other types of saunas for private homes, but Burmese hemlock wood is the preferred material by many makers of top of the line saunas. Actually, there are now several models of infrared sauna for private use that are made in China. A 4 person sauna that is made in China and considered top of the line, is priced at $ 2,000 to $2,500, while a top of the line 4 person sauna made here in the US can go as high as $ 4,600. Buyers of 4 person saunas still favor those that are made here in the US because Chinese made saunas are inferior in make and even in design. Aside from this, Chinese made saunas uses low grade materials thus resulting to a lower quality of beneficial infrared heat.
Most if not all US made saunas use ceramic plate heaters. This is because laboratory test have shown that ceramics is the most efficient materials in emitting infrared heat rays. Next in efficiency will be carbon and the third is aluminum. These three materials are all used as heating plates of infrared saunas. In a 4 person infrared sauna, the standard number of plates used is 6. These 6 plates are behind wall boards and also in floor level boards. This positioning is crucial to have an over-all distribution of infrared heat rays to the body.
If you are looking for a sauna then visit us now!
We have a nice 4 person infrared sauna that will be great for the family.
So do your health and your family a favor and go get a sauna today!
Exterior Bamboo Blinds Helps Keep Out The Sun
04/28/2008, 04:39 | Wood ShuttersFor instance, in Asia, huts were made of bamboo and grass; even the window coverings were bamboo. The use of bamboo in Asia was to keep out inclement weather. So yes, our world has changed to where we find bamboo a signature of the tropical worlds such as Japan and Asia and we find we want to create that atmosphere in our backyard.
Exterior bamboo blinds are great for your backyard, not only because they offer you more shade on your porch and are the envy of friends for decorating your home in a new fashion, but because they hold up during any type of weather. The bamboo does need to be treated for weather resistance every year, and you will want to switch the side that is exposed to the sun every once in a while, but you will be protected.
You will be able to have those indoor barbeques on your porch during a rainstorm and be protected. The bamboo treatment allows for the reduction of mildew not only on the blinds, but also in the area you are protecting.
Not only can you switch, which side is exposed to the sun whenever you need to, but also the installation of these blinds is extremely easy. You do not have to hire a contractor to help you. The instructions are very easy to follow and you just need an electrical screwdriver.
There are two styles of exterior bamboo blinds, the venation and the roll up. The roll up bamboo blind is easier to deal with because you simply roll it up and secure it to the straps on the ceiling. The venation works off the rope system typical of most mini blinds so they tend to get tangled.
You can also find more info on Vinly Mini Blinds and Wooden Window Blinds. Windowblindsreview.com is a comprehensive resource to know about Windows Blinds.
Wood Shutters - Choosing Well to Weather Water, Wind and Warping
04/28/2008, 04:35 | Wood ShuttersExterior wood shutters are available in a number of basic designs. These range from the raised panel that is particularly popular in coastal areas, to the familiar fixed louver. Alternatively opt for "country style" board and batten, or an exotic, but practical bermuda wood shutter installation.
What should you take into consideration when deciding which wood shutter set to order?
To start with you will need to decide what look you are trying to achieve, and this will depend largely on the style of your home. Wood shutters can be designed to complement just about any residence, but cost will of course play a much bigger role in highly customized, and fully functional wooden shutters.
Before making this major home improvement decision, look at your general interior design, patio design, and patio furniture. Your window shutters should blend into, and enhance these aspects.
You will also want to ensure that the right wood is used for a durable, and warp-resisting wood shutter. Although many woods are used in the construction of wood shutters, the woods of choice are Western Red Cedar, or Mahogany. Vertical-grained wood is also more resistant to warping.
If wood-work isn't your cup of tea, take a carpenter-friend along to check the quality of construction, especially the joints. Mortise-and-tenon joints are much more durable than screwed, or butt-glued joints. While you're at it, also ensure that you get wood shutters with copper or aluminum capping for more protection from the elements.
Interior wood shutters can be considered part of the furniture, and if the right design is chosen, they contribute greatly to the atmosphere, elegance and warmth of a room.
Even though interior wood shutters are not directly exposed to the same range and intensity of the elements as exterior shutters, they will still need to properly deal with temperature changes and design stresses. To avoid warping and other alignment problems, wooden shutters constructed of 100% hardwood, such as American Yellow Poplar and Elm, are well suited to the role.
Of course, interior wood shutters are also more than mere decorations! They are excellent insulators to keep temperatures at a comfortable level.
Don't go for the first fit-all-sizes window shutters you come across. By doing some research, and getting lasting, stylish and functional wood shutters, you will greatly increase the value of your home!
Awnings-and-Blinds.com - Read the Plantation Shutter article at Awnings-and-Blinds.com - also by Rika Susan of Article-Alert.com.
Copyright 2006 Rika Susan. This article may be reprinted if the resource box and hyperlinks are left intact.
Invisible Finish Repair
04/25/2008, 20:54 | WoodworkingONLINE.com
You can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tips sent to your email address each week! Got to Woodworking Tips.com and sign up today.
Here?s last week?s tip from Woodsmith online editor Ted Raife:
It always breaks my heart when a project gets its first scratch. But I know that even with the best of care, it?s bound to happen. So rather than stew over a minor blemish, I came up with an easy way to make it disappear.
My repair system started with an investment in an assortment of touch-up markers. You can get these from many woodworking and finishing supply companies. My set includes about a dozen different colors and this gives me a good shot at finding a close match to the project. But the trick is finding the best color match without relying on a lucky guess.
To help make a more informed choice, I created a sample sheet on a piece of clear acetate. The sheet contains a small, labeled swatch from each marker. As you see in the photo, I simply hold the sheet up to the project to find a good match. After choosing a marker and performing a quick touchup, the project looks as good as new and I feel a whole lot better.
Good Woodworking,
Ted Raife
Online Editor, Woodsmith
Tony in Ohio - Shop of the Week
04/23/2008, 18:22 | The Wood WhispererThis week’s shop is from Tony in Bowling Green, OH. Here’s his story:
I have a 20? x 24? basement shop with 9? ceilings. When I built my house a couple years ago, I planned for this space being a shop so I ran 2 power circuits under the floor to the table saw location. My house has a 6-zone forced air heating system and the shop is on it?s own zone. It?s a nice feature and very efficient. I have a 1HP Jet dust collector with an add-on second stage. I do have blast gates. I have a wye with two gates at the horizontal run at the ceiling for the TS and RAS, and one on the run to the lathe and one that runs to the floor sweep/ vac port. The suction is great as long as one gate is open at a time. That first stage collector drum is great. It actually has a cyclone effect inside. I also have that Jet air filtration hanging from the ceiling. With both running, I probably get about 95% of the dust. Also, it?s clean because I am really anal about keeping it that way. Believe me, It has looked pretty rough in there but it only lasts a couple days max before I have to clean it. I have access to it from the rest of the basement and also through a Bilco door that leads to the end of our driveway.
It?s great, I just back my truck right up to the door to unload materials. I made the 8? door into the shop so I could get 4×8 sheets down the stairs with ease. The shop is still growing. The views you see are from each of the four corners of the shop. All the cabinets in the shop either came from the Merilatt factory outlet( 5 bucks for a 30? base cabinet!) or the local University auction( 1 dollar for a 6? base cabinet!). The brown cabinets under the RAS are from the auction. They came out of a chemistry lab. I have a usual compliment of tools. Thats my restored Craftsman RAS. The RBI scroll saw I got for free from someone who didn?t know what it was worth (I wasn?t even aware about it at the time). I?m most proud of my autographed picture of Norm, see if you can find it. The floor is coated with a water-based epoxy and the walls are poured concrete with a light coat of primer to lighten it up. I also ran the power for the entire shop through a few switches mounted up high on the wall. That way I can shut off the power to everything and my two young children can?t reach them to turn them on. Also check out my Wood Whisperer style assembly table. It is 4′ x 8′ and is at the same height as my table saw and acts as an infeed table.

Avoiding Gaps in Your Glue Up - Question of the Week
04/23/2008, 17:25 | The Wood WhispererThis week’s question comes from Mike. He writes:
My most recent project as I’ve mentioned to you before is a baby crib for our first child. This crib will later convert to a day bed and then a full size bed. Therefore there are several legs that must be built first, 6 in total. These legs are built up of 3 pieces of 3/4″ maple laminated together. The center piece is planed slightly thinner to match the thickness of 3/4″ maple ply for the rails that will be mortised into the legs. Once I began to glue the boards together I realized I have some difficulty when it comes to clamping, more specifically knowing how to clamp properly.
I recently purchased some of Rockler’s F-style clamps. I love them and started with them however I quickly realized that they were probably not the right clamps to use for this application. I then grabbed some of my hand screw wood clamps. They seemed to give me a better spread across the boards which are 2 3/4″ wide. I supplemented with the f-style clamps using wood blocks to spread the clamping pressure evenly I do not own any small parallel jaw clamps or I would have used them for this job. What I ended up with was some of the legs went together well with no gaps in my glue joints while others has small gaps in the glue joints the full length of the legs that will have to be filled. How can I avoid this in the future? I’m not concerned that they will come apart because there will be some fasteners that go through the legs to attach the railings, but I would like to have tight glue joints when laminating several boards together so I don’t have to do so much gap filling before I go to finishing.
And here was my reply:
Hey Mike. Excellent question. Using “less than optimal” clamps is something many of use have to deal with. And there really is no big secret. It just comes down to lots of clamps and lots of pressure. I would recommend using cauls that are at least as long as the leg is wide. Then, I would use the F-style clamps to clamp down over the cauls. And since one clamp in the center of the caul may still not apply enough pressure at the edges of the leg, I would recommend putting two F-style clamps at the ends of the neighboring caul. So in effect you will alternate: one centered, two on the edges, one centered, two on the edges, etc… Do this across the leg every 4-5 inches (the closer the better), and you should have enough pressure. From your description, it really sounds like you had enough pressure at the center of the leg, but not at the edges. Of course this means you need a lot of clamps! But as they say, you can never have too many. And kust so you know, the way I do this: I use the parallel clamps and alternate the sides they clamp from. Then I actually reinforce the clamping with F-style clamps in between the parallels. Good luck.
Woodworker?s Safety Week (May 5th-May 9th)
04/18/2008, 16:22 | The Wood Whisperer
The Wood Whisperer is proud to announce the first annual Woodworker’s Safety Week. Every year, during the first full week of May, I hope the woodworking world will join me in taking some time to refresh our memories about the importance of safety and proper techniques. Most of you probably know that I am by no means preachy when it comes to safety. I am a big believer in personal responsibility. But with so many new woodworkers joining us every day, its important to reinforce the things that may seem like common sense to a seasoned woodworker. And even seasoned woodworkers can always use a refresher course. So I would like to think of Woodworker’s Safety Week as just that, a refresher course on safety.
Now here’s a little back story for you. A few weeks ago, Brent (a friend of the show) emailed me some pictures of the aftermath of his jointer injury. I know the jointer is dangerous and I thought I had an idea of what kind of damage that tool might do. But there was something about actually seeing the pictures that had a profound affect on me. It made me realize how easily something can go wrong, even when we think we are safe. And that was all the inspiration I needed to put something like this in motion. I will start the week off in May with Brent’s story and his pictures. Don’t worry, they will be text links, so if you don’t want to look at them you won’t have to.
Just a few of the things you can expect to see that week are safety-related videos from me as well as a few from Finewoodworking.com. We will also have daily giveaways, sponsored by Rockler. And be sure to check all of the sites in The Wood Whisperer Network. I know folks will be posting articles, videos, and some are even having their own giveaways! And keep an eye out for the LumberJocks/Wood Whisperer Safety Challenge that will be announced soon. Its going to be a great event, and hopefully it will result in the prevention of shop accidents, which is obviously the ultimate goal.
If you have your name in for the regular Wood Whisperer Giveaway, you are already entered into the Rockler-sponsored giveaways. But if you haven’t yet entered, just email us at TWWPromo@gmail.com. Thanks everybody, and let’s make sure the first Woodworker’s Safety Week goes off with a bang (just make sure you are wearing hearing protection). haha.
Wood Talk Online - #34
04/18/2008, 16:13 | The Wood WhispererTopics: April is turning out to be a very busy month with lots of travel. Marc recently attended the Festool Grand Opening event. Matt went to a



