Welcome from WoodworkersResource.com. In our first audio only episode, we get the chance to interview Christopher Schwarz. Chris is the editor of both Popular Woodworking and Woodworking Magazine. He also maintains two blogs @ www.lostartpress.com and www.woodworking-magazine.com/blog/. Now, you can add to that author. Chris' new book, "Workbenches: From Design & Theory to Construction & Use" is going to be the focus of our interview. But, I couldn't help but ask Chris some other questions as well, like what's it like being an editor of a woodworking magazine? Yeah, you're probably going to be a little jealous when you hear his answer.

If you've ever wanted to build your own workbench, or if you're frustrated with the design of your current workbench, you're going to want to hear what Christopher Schwarz has to say about one of his favorite topics: Workbenches.

Also, don't forget to go to our website and sign up for our newsletter. When you do you'll get a free gift. Go to our website to find out more.

www.WoodworkersResource.com

As requested, here is a photo of the Dovetail Saw which Mike made for me.

It is ...

Hi! First of all I want to thank you for the sweet comments and emails. I´m happy to share my work with you and give you some ideas and tutorials, and I´m even happier that my work is useful!!

Today I want to show you a very looooooooong necklace that I made: I used very small beads, so it takes me more than an hour to finish the work.

The good thing is that I can use this necklace as a bracel: just put it around the wrist many times….

You can visit other posts for more ideas:

Strange earrings

More handmaded earrings 

Handmade jewerly

My earrings collection… they´re all handmaded!

Handmade bracel with wire and beads

Step by step: how to make a necklace with beads

A necklace with beads 

Bye bye,

Fran

During this week’s Woodsmith Woodworking Seminar podcast, you’ll get to see a great new fixture that’s featured in ShopNotes Issue No. 93. Bryan Nelson (who is managing editor of ShopNotes magazine) will be routing machine-cut dovetails using the Porter-Cable 4212 dovetail jig.

And to make it even more interesting, he uses the new Dovetail Jig Workcenter. The workcenter is loaded with features that provide storage for the jig and all its accessories, imporved accuracy, and added comfort as you work. Once again, the jig is featured in the lastest issue of ShopNotes (on newsstands now).

After the podcast is finished, stop by the Woodsmith Podcast Store. You’ll find links to project plans, the seminar guide, and a few of the tools and accessories that Bryan used during the seminar.

Tommy works on the "really tough" drawer fronts, eight in all. He's trying to "elevate his game," but the project is "starting to get" to him, especially because of all the tiny pieces of wood. But Tommy is satisfied with the finished pieces and determined to keep moving forward.

The Teak is incorruptible. It hold its own against all that life throws at it.
See more here Teak Wood Ring

I left off in the previous post with a few boards to flatten and smooth with handplanes. I typically use a planing board with a plane stop at the end to perform this type of work. The boards are relatively small and are easily held against the plane stop. This allows me to quickly flip the board around to plane either side without needing to clamp the board again. If I were planing a larger panel I would most likely fasten it between bench dogs.

The handplaning of these particular boards is straightforward along their length with little diagonal planing... so it works out well. Handplaning these boards which will comprise the panels for the drawer cases begins with a long fore or jointer plane to flatten the faces of the boards and ensure they are flat and parallel to each other. I also have the final thickness of each board in mind and work towards this. After the individual boards were resawn a little cupping was introduced , inherent to resawing, and although acclimatization to the studio environment helps to relieve this cup and any other tension in the boards, some minimal cupping remains in each of these boards.

I use a jointer plane in this case, I have it tuned and ready most of the time for work like this. A shorter fore plane would also be ideal since the boards are relatively short in length. Once the boards faces are flat with parallel faces I then move on to a finely tuned smoother plane to ensure the faces of the boards are flat as can be. The term which is used for this type of board preparation is four-squaring the board which ensures that both faces and the two long edges are parallel to each other, and the ends and edges are perpendicular. After completing this process on each of the other boards which will comprise the drawer case panels, I will be squaring the ends to achieve both the correct length of each board and to ensure the boards are perfectly square.

After some deliberation, I decided that I really like the drawer case layout and went ahead and permanently installed them in the cabinet. The mounting method I arrived at is actually quite straightforward. The right hand drawer case is pegged to the bottom of the cabinet with four short dowel pieces. It is not directly attached to either the back or right side of the cabinet with this method, eliminating any wood movement issues however small they might be. The left hand single drawer case is also not directly attached to the cabinet side or back for the same reason. Instead I created a small platform for the left drawer case using two pieces of beech with grain in the same direction as the rest of the cabinet.

Yes there was a death today.

My little Ryobi $99 tablesaw rolled over and died tonight. I was 3/4 the way through a cut on a piece of walnut for some new cutting boards and the flash of sparks coming from the motor caught my attention!

Poor thing.

I now have the door panels assembled and roughly fitted to the cabinet front enclosure. In the previous post I mentioned that I had stumbled on to some nicely figured European beech. This is an excellent example of the concept and term dynamic design I described in a much earlier post. As much as I like to follow through with a pre-existing design, when an opportunity presents itself and I can enhance a design,a strong consideration is given to seizing this opportunity. My original design was nebulous regarding the front doors, I had some sort of inlay in mind as an embellishment. The figure I have found in these slices of European beech are, in my opinion, a more natural embellishment and if oriented correctly, dramatically change the front graphics of the cabinet.

Some judicious resawing and a short time later and I had enough veneer slices to create the bookmatched veneers for the fronts of the door panels. I utilize straight-grained beech veneers for the back of the door panels. The veneers are edge jointed prior to assembling together to form each of the four sheets for the two door panels. I take great care in veneering the substrates for the door panels and make sure that the substrates are perfectly flat and smooth since the veneers will telegraph any bumps or surface irregularities into the top surface.

In the photo, I have the door panels mocked up in the cabinet front to determine if the aesthetics are both correct and pleasing. I'm not looking for complete symmetry at this point and this is obvious in the detail of the figure of the individual door panels. There is instead, a partial symmetry in the door graphics which makes us more aware of the natural growth pattern of wood.

Next I make preparations for installation of the knife hinges for the doors after some final fitting of the doors within the cabinet opening.

Cen-Tech Digital Angle Gauge
From Harbor Freight. Regular price $29.99, at the time of this writing it is on sale for $24.95!

I know, Wixey has the name for these little digital angle gauges. But the HF version works just fine.

It ships with the angle finder and an instruction sheet (I hesitate to call it a pamphlet) in a small white paper box.

It's pretty straightforward to use. Set it on your horizontal surface and turn it on. Give it a few seconds to settle on an angle then push the "Calibrate" button. The trick here is not to move the device while pushing the button. If you move it too much it will either be inaccurate or you'll get an "Err" on the display. Once you've calibrated it and it reads zero, put it on your blade or fence (my Rockwell 4" Jointer is in the photo). Give it a few seconds to settle then adjust your device a bit at a time. You have to let it catch up to your adjustments, so adjust slowly. Once you think you are set, wait a few more seconds to let the reading settle down. You may have to make another tiny adjustment at this point to nail your desired angle.

Once you're done, or you've got an "Err" on the display, press and hold the "On/Off" button for 5 seconds to turn the device off.

Not having owned a Wixey or other Digital Angle Gauge, I can't do a direct comparison. But the HF one is very accurate. It is sensitive to being picked up or moved too suddenly while it is turned on, resulting in the "Err" display, but rebooting the device takes care of the error.

It was definitely worth the $$.

Tommy shows how he created the beautiful sand shaded fan on the top of the table. After going through the construction process step by step, Tommy reviews how he inserted the piece into the tabletop. It's so easy even Al can do it!

Finally and regretfully, slightly later than advertised, short course dates for 2008 are now posted on my website.

They are available from late January, ...

The 4 person sauna is crafted for a family of 4. It has a wide space, with contoured chairs and lumbar supports Because of its size, designers have made it as a corner sauna, since it will blend more comfortably and will look well as a corner fixture in any home. Of course, there are those who would look for a standard model, but it has been noted that most buyers of a sauna would choose a design for a corner sauna. The 4 person sauna has a 6 heater plates that will enable the occupants of this infrared sauna to fully enjoy the relaxing and healthful radiating heat benefits of infrared rays. This sauna has already become a regular fixture in many homes of affluent families who value their health as much as their bank deposits.

There are manufacturers who makes top of the line saunas using the world famous Burmese hemlock wood, which is known for fine texture and over all smoothness. This wood is non-toxic and is very much in demand for use as sauna boards. There are other woods used for other types of saunas for private homes, but Burmese hemlock wood is the preferred material by many makers of top of the line saunas. Actually, there are now several models of infrared sauna for private use that are made in China. A 4 person sauna that is made in China and considered top of the line, is priced at $ 2,000 to $2,500, while a top of the line 4 person sauna made here in the US can go as high as $ 4,600. Buyers of 4 person saunas still favor those that are made here in the US because Chinese made saunas are inferior in make and even in design. Aside from this, Chinese made saunas uses low grade materials thus resulting to a lower quality of beneficial infrared heat.

Most if not all US made saunas use ceramic plate heaters. This is because laboratory test have shown that ceramics is the most efficient materials in emitting infrared heat rays. Next in efficiency will be carbon and the third is aluminum. These three materials are all used as heating plates of infrared saunas. In a 4 person infrared sauna, the standard number of plates used is 6. These 6 plates are behind wall boards and also in floor level boards. This positioning is crucial to have an over-all distribution of infrared heat rays to the body.

If you are looking for a sauna then visit us now!

We have a nice 4 person infrared sauna that will be great for the family.

So do your health and your family a favor and go get a sauna today!

Two weeks ago, on April 1st, I received a call from Maine. I was busily working at Marc Adams School of Woodworking and the call went to voicemail. Later that evening as I drove to my parents’ house (where I stay when visiting MASW) I finally listened to voicemail and found that Andrew from Lie-Nielsen called because he was getting ready to build my workbench. It truly seemed like it had to be an April Fools joke.

Last year about this time I was talking to Mr. Lie-Nielsen, and I had finally decided to forego building my own workbench and just buy one. I asked what the lead time was, and he said, “about 6 weeks.� Thomas told me to call Casey back at the Toolworks and place the order through her. When I called Casey the next day, she told me Tom misspoke about the lead time. I was informed the benches were as much as 6 months out. I went ahead and ordered it, realizing that I would have a new workbench in time for Thanksgiving. Around October of 2007, I called to check on the status of my bench and found that I was still number 83 on the list of 130 people waiting for benches. A new bench for Thanksgiving would be out of the question.

I was lamenting my bench waiting frustration to Chris Schwarz who responded, “Why don’t you just build a bench?!?!?!??!� My response was something like, “Hey, Chris, you know Tom better than I do…. Do you think he would move me up the waiting list if I offered him like an extra Ten Dollars?� Chris replied, “Knowing him, he will either move you down or throw you off the list.�

I don’t think it’s a case of Thomas Lie-Nielsen being The Soup Nazi; I just got the impression he believes in treating everyone fairly. So I waited.

A couple of weeks later, I decided to start building the Holtzapffel Bench. That bench is nearly done, and I really like the design. While at MASW, students work on Lie-Nielsen workbenches, and they are very good benches. However, during the first day of my class with Chris Gochnour two weeks ago I kept discovering little things about the bench that were less efficient than the Holtzapffel bench, given the way I work. I love the massive legs of the Holtzapffel and the fact they mount flush to the front of the benchtop. This design offers clamping possibilities that are not available with the traditional European Trestle base. As much as I thought I wanted a tool tray, I have now grown accustomed to the clear 24� wide top of massively thick hard maple. (Note: Lie-Nielsen benches can be ordered with or without tool trays.)

So on April Fools Day as I pulled out of the parking lot at MASW, I was thinking about how happy I am with the workbench I built when the cellular signal improved and my phone's voicemail reminder told me of all of the calls I had missed during the day. I was thinking about my Holtzapffel bench when I listend to a voicmail from Andrew asking if I still wanted the Lie-Nielsen Bench. I called Andrew the next morning and found out some information… I was now number one on a list of about 200, and they aren’t taking any more orders (for a while). As Andrew told me about the challenges they face in meeting the demand for the benches, my mind began racing through thoughts of various schemes and dreams.

My brain went into Antiques Roadshow Collector Mode. I saw Leslie and Leigh Keno oohing over the bench, saying, “Yes. This is an original Lie-Nielsen Bench….� My brain then jumped to a glimpse of the estate sale with a Lie-Nielsen Bench covered with all of my tools. Patrick Leach’s Full Grown 50 year old Tool Elf was there offering “a hundred bucks for all of this old woodworking crap� which my 52 year old nephew was greedily accepting.

I thought about buying the bench and then immediately selling it on Ebay. How much would the guy who is currently #200 on the list be willing to pay to get an 8 foot long Lie-Nielsen workbench within 3 weeks??? The greedy look in my eyes was replaced with a look of fear as the vision of The Soup Nazi flooded my brain, and I heard Tom Lie-Nielsen’s voice say, “You’re the *^&^%*^$% who sold the brand new bench on Ebay????? NO MORE TOOLS FOR YOU!!!!!!!!�

Then, for about 10 seconds I tried to picture the layout of my shop with a $2000+ 8 foot long sharpening station. I couldn’t figure out where to fit it in. I also couldn’t figure out how to convince Gail to start working nights at a 7-11 in order to bring home extra cash to pay for it.

So after weighing all of these thoughts, I made the following speech to Andrew: “Working on the Lie-Nielsen bench here at Marc Adams’ yesterday reminded me of how nice these benches are. However, I am really happy with the bench I just finished making (don’t tell Andrew that it isn’t actually finished yet). Just in case you guys decide to stop making these benches, I would sure love to have one just from the collector side of things, but I cannot justify it given the lack of space in my shop. So, you see, Andrew, I love the benches you make, but they aren’t right for me.�

Then, feeling like all of those old girlfriends of mine from the 1990’s, I said the phrase that effectively closed my affair with the Lie-Nielsen workbench. I softly spoke into the phone and told him, “Andrew… It’s not you… It’s me.�

Next weekend I will be seeing Tom Lie-Nielsen. I hope things won’t be awkward. I hope we can still be friends if only for the sake of the 30 or so planes, saws, chisels, doweling jigs, aprons, and spokeshaves I own.

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Tapering, pattern cutting, coves, kerf bending, and raised panels. Those are just 5 of the things you may not have realized you could do with your table saw. During the Woodsmith Woodworking Seminar podcast, Ted Raife, associate editor for Woodsmith and ShopNotes, gives us safe, fast, and efficient tips on completing all five techniques.

Be sure to check out the Woodsmith Podcast Store. If you’re interested in picking up a downloadable copy of the seminar guide, so you can follow along during the podcast, you’ll find it there. Plus, there’s a link to a good deal on the Forrest Woodworker II Premium table saw blade that Ted used during the seminar.

You can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tips sent to your email address each week! Got to Woodworking Tips.com and sign up today.

Here’s last week’s tip from Woodsmith online editor Ted Raife:

The easiest way to make a lidded box is to build the box and lid as one piece and then cut them apart on the table saw. This guarantees that the lid will be a perfect fit to the box. With a little modification, this same technique can be used to make a box and lid that mate with interlocking lips, as shown in the photo at right.

This technique for making a box lid is a little different in that you do part of the job before the box is assembled. A look at the two drawings will explain. To create the lip, you’ll need to cut halfway through the sides from both the inside and the outside. As shown in Figure 1, the inside cuts are made while the box is still in pieces. Remember that this first cut will form the “high� side of the lip.

Once the box is assembled, you complete the job with a second series “halfwayâ€� cuts that are offset a blade’s width (¹/₈″) from the first (Figure 2). These cuts are positioned below the first cuts. If you hit it right, the lid will separate cleanly and after a little sanding, you’ll have a snug-fitting, lipped lid.

For more helpful table saw tips and techniques, visit Plansnow.com.

Good Woodworking,

Ted Raife
Online Editor, Woodsmith

Send for a preview issue of Woodsmith magazine

Jan 17…Building Drawers Using Drawer Joint Bits w/ Phil Huber

Jan 24 …Three Hand Planes Every Shop Should Have w/ Randy Maxey

Jan 31 …A Simple Shop-Made Jig for Cutting Tenons w/ Carol Beronich

Feb 7 …Table aw Set Up & Maintenance w/ Vince Ancona

Feb 14 …3 New Innovations in Joinery w/ Joel Hess

Feb 21 …12 Must-Have Finishing Supplies w/ Dennis Perkins

Feb 28 …5 Surprising Woodworking Techniques You Didn’t Know About w/ Doug Hicks

Mar 6 …Sharpening Basics: Man vs. Machine w/ Randy Maxey

Mar 13 …3 Fast Joints — All in One Hour w/ Ted Kralicek

Mar 20 …Scroll Saw Tips & Techniques w/ Linda Anderson

Mar 27 …Two Methods for Perfect Box Joints w/ Bryan Nelson

Apr 3 …Case Construction: Routing Rabbets, Dadoes & Grooves w/ Chris Fitch

Apr 10 …Mortise & Tenon — Two Variations for Making Doors w/ Dennis Perkins

Apr 17 …Hand Rubbing a Perfect Finish w/ Doug Hicks

Apr 24 …Building a Bookshelf: From Start to Finish, Part 1 w/ Phil Huber

May 1 …Building a Bookshelf: From Start to Finish, Part 2 w/ Phil Huber

Get the full schedule of upcoming seminars and descriptions at WoodworkingSeminars.com

The seminars start on January 17th and run through May 1st. Cost per seminar is $8, but the price includes a $5 $awbuck$ coupon good for any item in the Woodsmith Store (excluding seminar tickets and season tickets).

I have been using the new Jet curved blade jig on my large Tormek, to grind the subtle curve which I find so useful in ...

Don McConnell has joined Bill Clarke and Larry Williams, the fine planemakers at Clark & Williams. Don had a column at Popular Popular Woodworking which I hear will be resuming. You may also have read some of his posts on the Old Tools mailing list. I don't know if it is related to Don's new job but Chris Schwarz reported in his weblog that C&W debuted their new plow plane at the M-WTCA meet in St. Charles, Ill. Does anyone have any pics of this plane? UPDATE: Larry Williams pointed me to the C&W website for this pic and this article. Thanks, Larry! It is awesome!

I am delighted to note that Alan Peters' book
Cabinetmaking The Professional Approach is due to be republished in the autumn this ...

Before Tommy can get started cutting and shaping the pigeonhole assembly he needs to select the style and get a 1:1 scale plan together. Tommy walks us through his thought process on selecting the style and how he preps to cut.

With the banding now cut, it's time to put on the cuff. Tommy outlines how to construct the table foot and cuff then reviews some user submissions.

Rock star T-Mac shows off a compass plane on the curves of the bombe cabinet. Also, he demonstrates a shoulder plane with a few tricks to keep the edge clean. Lastly, he cleans the side of the cabinet with a cabinet scrapper.

I don’t like cut flowers. Flowers don’t do anything for me. I do know that they work. I understand the pheromone rush they ignite in women, but they sort of kick off the opposite reaction in me. I truly don’t like the smell of flowers. I have tried to explain to my wife, Gail, that flowers affect my nose and almost create a tingling/burning reaction. (I think they negatively impact my allergies).

However, I am not anti-flower. For me, I think flowers are a lot like colonoscopies. I don’t personally like them, but I’m glad mankind has them around for the people who want and need them.

In years past I would do the roses thing. I think the only flowers I provided to old girlfriends were roses. However, when I met Gail it somehow came out that roses just weren’t her thing. So, for the last 11.75 years, I have not purchased roses. Instead, I just call the florist and say something like this, “Give me something nice between $75 and $100. You guys are professionals so I’m going to defer to your expertise.� I can tell you without question…this technique works.

Earlier this week Gail achieved a personal goal. (She made it 24 hours sober.) So I decided to send her flowers yesterday. I called the florist and quoted a dollar amount, and had them write the following item on the card, “This has nothing to do with Valentine’s Day. This is because I am proud of you. Love, Jeff.� The lady took the credit card information, and then she said, “Would you like to go ahead and set something up for Valentine’s Day?� I responded, “Despite what the card said, this is going to cover Valentine’s Day, too.�

Gail works in a Doctors’ Office. The nursing staff is comprised of all women. The physician Gail works for is female. So I know that when I send Gail flowers, I am putting myself up there on the pedestal so that Gail can say, “Y’all lookee here at what my man did!!!!!!!!!!!!!� Let me also say this…I really love women. If Gail was 1/100^th the flirt that I am, we’d be divorced in a week. So it is my goal to always be the guy that Gail’s friends compare their husbands to. It’s just my sick and twisted, spotlight-hogging personality that I want all hot chicks on the planet to think that I am the greatest guy in the universe. (I am always working on back up plans in case something happens to Gail...) At Gail’s office the flowers went over BIG.

Gail didn’t bring them home yesterday. She will leave them at work this week so she can enjoy them (and so they continue to get shown off to her coworkers). She emailed me this morning and said that when she walked in the office she could smell them when she was in the hall around the corner from her desk. I emailed back, “So you’re saying your entire office smells like a funeral home????� I am glad the flowers aren’t coming home yet. I really do hate the smell of flowers.

However, this afternoon it hit me. I finally figured out what flowers truly mean to women. It’s something like this….

I’m coming back to the office after lunch and the Woodcraft van is sitting in the parking lot. Oooohhh…somebody’s gettin’ a present!!!!! I go back to my desk and sit down thinking about who in the office is dating someone new, or who has an anniversary, or who may have learned some new X-rated move. Suddenly, the phone rings and I answer to find the receptionist asking me to come up to the front desk. I get that little flutter in my belly, and I head toward the front. As I round the corner, I can see the brown cardboard box with the Lie-Nielsen logo. It’s a BIG box!!!!!!!! The receptionist is smiling and she tells me that I have a present. The box is about 10 pounds, and when I flip it open I find a Jointer plane. It’s the Big One. It’s the #8. Also, it has the optional Cocobolo Handles. I open the card and read, “Just because I love you….G.�

Rather than put it back in the box, I cut open the blue anti-rust plastic and pull it out. I sort of embellish it with the packing paper (my version of wrapping it in swaddling clothes) and I take it back to my desk where I set it up on top of my overhead bin. In a steady stream every guy in the office comes by to look at my Jointer Plane and tell me how beautiful it is. They take it down and sweep it through the air smoothing imaginary timber sitting on an imaginary bench just outside my office.

The women in the office see all of this, but most don’t get involved with my gift. But every guy tells me how beautiful it is, and they tell me how lucky I am to have a wife like Gail.

Beautiful tools unexpectedly delivered to you at work so that all of your friends can see how much your wife loves you. That’s what flowers are.

(Ignore the fact that Lie-Nielsen Jointer Planes don’t rust and disintegrate over the course of 8 days… it will destroy the analogy and drag you back to the reality of expensive dead flowers and realistic gifts from your wife…like new socks.)