If you find there is any copyright abuse, contact us as soon as possible, thanks.
Replacing Window Glass
11/06/2008, 02:31 | Wood Shutters
Replacing window glass begins with safety glasses and a good pair of work gloves.
Replacing window glass or a broken window associated with an older window is something a homeowner can do with a few basic tools.
Start by removing the broken glass pane remnants still stuck in the window sash. You may need to use one of your pliers to help pull out any smaller pieces.
Next, remove the old glazing compound with your putty knife. Work your way around the entire window sash, in either a clockwise or counterclockwise direction, and scrape the old glazing compound out.
You may want to use a hair dryer to heat the glazing compound up. The heat will soften the old glazing and make it easier to remove. Apply heat to a localized section of the old glass to soften it up, and then scrape it out with your putty knife. Keep stepping around the window sash in this process.
Also, in the process of removing the old glazing, remove any glazing points that may still be attached to the window sash. Use your Needle-nose pliers to remove the points.
After you have removed all of the old compound and glazing points, sand the area down to the bare wood to remove any old glazing or paint. Then apply a sealer to the bare wood to protect it.
Now install your piece of glass and place it into the window sash. Note that the glass should be slightly smaller than the window sash, e.g. 1/8th inch narrower in both length and width.
With the glass in place, install glazing points approximately every 4-6 inches, making sure you have a couple of glazing points near each of the corners of the glass. Be careful not to break the glass when doing this.
With the glazing points installed apply the new glazing to the window sash. It is best to roll out a " string of glazing material, and using your fingers and putty knife push it into place around the window edges.
Once you have pressed in the new glazing material use your finger or a moist rag to smooth out the glazing and to clean the glass.
Let the window dry overnight, and then apply paint to the window sash. When the paint has dried reinstall it into the window frame.
About the Author: Over the past 20+ years Mark Donovan has been involved with building homes and additions to homes. His projects have included: building a vacation home, building additions and garages on to existing homes, and finishing unfinished homes. For more information about Home Improvement and Home Additions, and Home Remodeling and Repair visit homeadditionplus.com and homeaddition.blogspot.com
How to Make Acrylic & Glass Block Window Installations Easier & Improve Quality at the Same Time
11/05/2008, 01:35 | Wood Shutters
"I'm really scared to do this glass block window installation" a customer recently said. "Don't you have a way to make it easier, lighter, and maybe even cut down the mess for my window project?" Fortunately the answer is yes - it's by using vinyl or aluminum framed windows built with acrylic and glass blocks. In this article you'll learn the following:
1. Why framed windows systems can make your project easier
2. What products and sizes are available
3. What rooms a vinyl framed window system will work best in
4. Where to use both glass windows vs. acrylic block windows systems
5. Cool and unique projects ideas.
1) Why framed windows systems can make your life easier
Let's face it mortared block window installations are messy. Getting the right mortar mix is not easy, and there is always the concern of the pre-fabricated window assembly breaking just as you go to set it into the opening. Framed window systems take much of the guess-work, weight, and worries away.
Framed windows are pre-assembled with silicone joints between the blocks (getting rid of the need to mix mortar) and are usually made with 2" thick glass or acrylic units (reducing the weight by as much 1/3 to vs. traditional block units made of 3" and 4" thick block).
With integral nailing fins the windows are installed like standard vinyl windows (they are nailed into the opening for new construction or built without the fins for a replacement window application) without the mess usually associated with a mortared glass window. Since the windows are siliconed together inside a vinyl frame they can be shipped nationwide and have been used in states with varied weather patterns - from Florida to Minnesota to California to Maine.
2) What product and size options are available?
Factory assembled framed block windows systems can be made of with vinyl or aluminum frames using either glass or acrylic blocks inside the windows. Glass block sizes used most often are 8" x 8" x 2" (for the reduced weight), 6" x 6" x 3", and 8" x 8" x 4" in a wide variety of patterns and colors. Acrylic block sizes used most frequently are 8" x 8", 6" x 6" and occasionally 9" x 9" and are usually 1 " to 2" thick. Frame colors can vary with white and almond being the most common.
3) What rooms should you use a vinyl framed window system
The main reasons to choose a block window system are where you want privacy, a cool clean look, style, and privacy all wrapped in one window solution. Since these windows meet tempered window standards they are stronger and harder to break than standard glass windows which make them safe to use in bathroom and other higher risk areas of a home or business.
Acrylic or glass block windows are being used in bathrooms as either transom windows above tub surrounds or above soaking and Jacuzzi tubs on the side of the home for privacy. Kitchen and den backsplashes are becoming a more popular application to get natural light underneath cabinetry.
These windows are being used in stairwells in commercial buildings and for churches who want light, security, and color with their windows (a church in New Mexico is looking to put in green, purple, red, and orange colored glass blocks into one framed window assembly). Sidelites around front doors and closets are using block windows to get security and light without compromising privacy.
For most basement windows considering using block windows without frames - it is usually better to mortar these windows into their masonry and poured wall foundations than to have a vinyl frame around the windows.
4) Where to use glass and acrylic framed window systems
There is much debate over whether glass or acrylic is better for your window projects. The simple answer is they both have their place and that is why both materials are successful in the market. Here is a quick look at where it's best to use each product.
Advantages and Where to Use Framed Glass Block Windows
- Where you want the strength & durability of a real glass window for scratch resistance and quality
- If you want to incorporate a wide variety of colors into your windows
- Where you are concerned about what cleaning products may be used on the windows - (acrylic blocks can have problems if abrasive cleaning agents are used on the block's surface)
- If you like a slimmer frame around your window
Advantages and Where to Use Framed Acrylic Block Windows
- If you want a fully operable single hung, casement, awning, or slider window (acrylic windows can be provided with cranks and fully operable window sashes). In addition acrylic windows can be used in arch top, hexagon, octagon, or round top window designs.
- If you need an energy star or Low E rated window.
- If you want a lighter window for ease of installation.
- If you need a custom fit block size for a replacement window application.
5) Cool and Unique Project Ideas
Here are some different ideas to consider with your block windows:
- A step down almond colored vinyl framed glass block window was used above a soaking tub in a home builder's Parade Home in Columbus Ohio.
- A therapist in New Orleans Louisiana is planning to use a slider acrylic block window in a waiting room inside of an existing glass block wall for privacy and to keep the all block look.
- A home being remodeled in Dallas Texas is considering installing a framed window with a block art mural with an ocean scene applied directly on the glass (this decorative art mural uses glass frit which is baked directly into the glass making it a permanent part of the glass).
- A church in Arkansas is looking to put a Ruby Red colored cross inside a framed window.
With framed glass and acrylic block windows and a vast selection of styles, patterns, colors, sizes and designs - projects have never been easier, cooler, and neater to do!
Mike Foti is President of Columbus Glass Block, Cleveland Glass Block, Mid America Glass Block Cincinnati, Dayton, Akron & Eastern Glass Block New York & New Jersey - nationwide suppliers of acrylic block windows and also vinyl framed glass block window manufacturers including patterned and color glass blocks.
For nationwide questions and orders call 877-668-5888
http://www.columbusglassblock.com/ - bathroom glass block windows, acrylic block windows, colored glass block, vinyl framed glass block windows
http://www.columbusglassblock.com/product_new-construction.aspx vinyl framed glass block windows, color glass block, glass block sizes, acrylic block windows, installing glass block windows
Buying Double Glazed Windows: The Process
11/04/2008, 01:26 | Wood ShuttersDouble glazed windows are very expensive and that is the primary reason that it is important that you do your research. It is recommended that you spend some time online doing searches on various companies and finding all the info available. Then compare all companies and ask at least four or five for a custom quote and a few references to contact about the company and the quality of work. Doing this almost assures that you will hire someone reputable who will be able to give you everything you want at a fair price. Like with anything else in life, just remember that you get what you pay for. There are also a few questions that you should ask each company you seek a quote from. You should find out if the windows have a BSI number or some other standard, if installers are covered in the code of practice, if there is an official trade organization that can recommend companies, and of course if there are any discounts.
The second major aspect about double glazed windows is a contract and you need to make sure that you get one. The contract should include all details about the job including rates and any additional fees or charges that may be implied, plus the number of people that will work on the job and the estimated time required to complete it. Also, the contract should contain the materials that will be needed and any insurance programs, and finally, if you agreed on anything else not in the standard contract, be sure to get it in writing and signed.
Payments are also a big issue and you should be sure to get all payment details in writing. Most companies should require a deposit of somewhere between 20-30% of the total offer. If they are charging substantially more that that, you may want to look into the company further and find a possible explanation. The rest will be paid on completion. When it comes to payment, just make sure that both of you agree on all the details and be sure to get everything in writing.
Finally, the last aspect of this process is the legal part of ordering this service. According to the Supply of Goods and Services Act 1982, consumers of home improvement and service goods have special rights and you need to be well aware of these rights. For example, if the installation is not completed to the quality that it should be and you have to pay another company to fix this problem, you can pass this bill to the original company. There are a number of benefits that this Act provides so be sure to read it thoroughly. There are also a number of things that could go wrong so getting some insurance may be very helpful.
Getting things double glazed shouldn't be a difficult process, but if you follow the steps outlined above, chances are, your buying experience will be much more enjoyable.
David A. Howarth has been working in the home restoration and improvement business in the UK for over 20 years now, and enjoys writing about home improvement features such as double glazing and conservatories.
The Stained Glass Tradition
11/03/2008, 00:46 | Wood Shutters
Stained glass reached the state of the art in the early 11th century. Many gothic structures used such windows and even today they impose themselves with their beauty and their ingenuity. In those times men set up a glass factory wherever nature allowed one to be built, namely near a silica deposit. Silica is the main and most important ingredient in glass making. To obtain colored panes, people used the help of chemistry. While still liquid, an amount of metallic oxide was mixed in the melting pot. This gave the material its color.
Man knew colored glass from ancient times so the Romans, the Egyptians and the Greeks were renowned glass artisans. During the 5th and 6th century, the technique we know today as stained glass began to show its face. Early creations can be admired today in museums. At first, they combined thin pieces of alabaster inside a wooden frame; this gave a similar effect. Later on, Asian manufacturers used pieces of colored glass to create what we know today as stained glass.
For more detail, artists use painting techniques that enhance the overall design and complete difficult to fill areas. One interesting thing about these marvelous windows is that the only role they play is to dose the light and to make it difficult to see what happens inside the structure. The themes used in these masterpieces are religious (inspired from bible), symbolic or inspired from literature and myths. Some of them display scenes from the life of Jesus Christ and other religious figures. These are present everywhere on the windows of medieval churches.
Creating state of the art stained glass panes involves a lot of artistic genius and a lot of experience. Artistic skill and engineering skill are a must for designing the theme and the structure of such an artwork.
Nowadays, in the 21st century, this technique is used in combination with modern forms of art. A revival of the gothic style took place after WWII. Many monuments lost their windows during the war. Great German artists like Ervin Bossanyi, Ludwig Schaffrath, Johannes Shreiter, and Douglas Strachan took the matter in their own hands and struggled to make and old art form a contemporary one. Nowadays there are not many places where to study the traditional ways of stained glass making.
Despite this fact, stained glass is frequently used for home accessories and interior design elements. Either if it?s a lamp or a window, a piece of stained glass will always add a finishing touch to your home.
Keith Londrie II is the Webmaster of http://www.stained-glass-info.info/ A website that specializes in providing information stained Glass that you can research on the internet. Visit http://www.stained-glass-info.info/ now!
Importance of Windows
11/02/2008, 06:36 | Wood ShuttersStart taking care of your window. Before buying a vinyl window decide if you want to shop or trust someone else for shopping. Some people do their research on the internet and find their favorite window and then find a window installation company. Many people may find a window company that offers replacement windows and installation service.
Most of the replacement windows are sold through qualified window dealers. These windows do not need painting or sealing and are less expensive than wood. These windows have a quicker turnaround time than wood windows. Some of the tips before buying a window are picking up a window that last for over 40 years. Choose a window that has low e glass. Buy windows that are gas filled for energy efficiency purposes.
Replacement windows come in different styles like double hung windows, picture windows, awning picture windows, hopper windows, sliding windows, casement windows, awning windows, garden windows, bow and bay windows, storm windows, specialty windows. These windows have different colors like white, beige, cocoa brown, white interior and many other colors. Simonton vinyl windows are extremely durable, resists corrosion, maintenance free. These windows are available in a wide range of styles and shapes. It can be installed easily. Double hung windows are divided into two sections. One section can slide up and the other section can slide down. Do not confuse double hung windows with double glazed windows.
Many homemakers like double hung windows because they are good at inhibiting air intrusion into the house and have a classic appearance. These windows are so popular in style that the manufacturers and installation companies tend to price them competitively. In Double hung windows only one lower half or the upper half can open, both can never be opened at the same time. These types of windows can be cleaned easily. Casement windows have contemporary style windows and bring in more light than other window choices. In casement windows they do not have to push a window up, just turn the crank. Casement windows are tall, awning windows are wider. They work along the same line as casement window. Bay windows are usually three windows combined together. The middle window will not open but the two windows flanking it can be either double hung or casement windows depending on your taste. New windows will give your house a new look.
Mari milian is a expert author for Replacement windows and New Construction Windows. She has written many articles in various topics such as Vinyl windows, Custom vinyl windows, Vinyl Replacement windows. For more information visit: customorderonline.com Contact me at caterina.milian@gmail.com
Double-glazed Conservatories
11/01/2008, 09:52 | Wood Shutters
One of the simplest ways of making your home slightly bigger and giving it that classy look is to install a conservatory. The sole purpose of a conservatory is to enjoy the surrounding landscape within your home whilst being sheltered from unpleasant weather conditions. As are mostly made from glass it is important that they last for a long time which means they withstand external conditions such as severe weather. They should also insulate your home and provide security and comfort. For these purposes it is beneficial for your conservatory to be made from double glazing.
Double glazing was filed for a US patent in October 1989 by inventors Dariush Arasteh, John Hartmann and Stephen Selkowitz and the patent was issued just over two years later in November 1991. Double glazing works by spacing two or more sheets of glass apart and then hermetically sealing them to form a single glass unit with air between each sheet. The technical term for double glazing windows is insulated or thermal glass as the production of such windows was not solely exclusive to two panes of glass. However as most of the windows were manufactured using only two sheets of glass the term double glazing stuck.
Double glazing is one of the simplest ways of saving energy in your home as they greatly reduce the amount of heat that is lost in your home. Due to this they can be classed as a very sustainable piece of technology as the use of central heating in the home is immensely cut. Moreover the troublesome condensation and damp problems caused by single glazed windows is non-existent in double glazing. Condensation is created due to the contrasts of the air within our home and the outside environment. The air in our homes contains many droplets of water resulting from the use of kettles and even our breathing. The warmer the air gets the more water it can hold until it reaches a limit and becomes saturated. When the saturated air comes into contact with a surface which is cooler then itself it forms vapour on the surface. Double glazing combats this as the trapped air within the two panes of glass does not mix with either the room air or the outside air, and therefore creates an insulation barrier.
For the same reasons double glazing also prevents the amount of noise that enters the home. The trapped air or 'insulation barrier' also creates a vacuum of air which prevents the majority of sound frequencies from entering our home. In a world of increasing noise pollution created from cars on our roads and airplanes in our skies this is another perk that double glazing offers. This is important for your as there is a large amount of glass meaning that a lot of noise can enter the home.
Double glazing windows also give your home a heightened sense of security. The robust frames that now come with these types of window feel much more durable and the fact that they are visibly more secure gives you a much added sense of comfort within your home. For these reasons double glazing windows are ideal for windows in your home or business and are a very good for conservatories which require many groups' windows within a confined space of the home. Aesthetically double glazing is also superior to its predecessors in that they come in many different styles and materials and so really make your look modern. They do commonly come in UPVC which is what may spring to mind if you think of double glazing however they are also come in wood which gives them a more traditional look.
Modern design should really take into account sustainably in a world where there is apparent global warming. Double glazing is the way forward now and is not just an investment in improving your home and standard of living but also an investment to improve the future.
James Forbes is a specialist in conservatories having worked for many years in Yorkshire for a company specialising in conservatories. More information can be found at http://conservatoryoutlet.co.uk
Why Energy Efficient Windows Are a Clear Choice
10/31/2008, 09:09 | Wood Shutters* Save energy
* Save money from using less heating or AC
* Add to appearance of the house
* Protect a home's interior furnishings from fading
* Higher impact resistance
* Make outside noise less audible
* Insulate your home better, keeping it warm in the winter and cool in the summer
With reasons like those, it's no wonder energy efficient windows are all the rage. If your windows need to be repaired or even replaced, consider installing energy efficient windows.
How exactly do I pick out energy efficient windows?
When picking out energy efficient windows, you want to look for windows that are Energy Star certified.
Energy Star was developed by the Department of Energy and the Environmental Protection Agency. The government program's purpose is to help individuals and organizations protect the environment through energy efficiency. The standard does not just apply to windows but to other products as well.
For the purpose of this article, we will be taking a look at windows that are Energy Star certified. What makes windows Energy Star certified? Any Energy Star product including windows must meet the following criteria:
* Have an NFRC (National Fenestration Rating Council) label. The NFRC tests the insulating quality of the entire window.
* Be 40% more efficient than the product usually requires under most building codes.
* Reduce energy bills by up to 15%.
Customers cannot just rely on the Energy Star label to pick out a good energy efficient window though. An important consideration for consumers is to select windows that are appropriate for the area of the country in which they live. Energy Star labels windows three ways:
* "N" for northern climates
* "S" for southern climates
* "C" for central climates
The three types of windows are designed to address the heating or cooling concerns in each climate: mostly heating for the Northern Zone, mostly cooling for the Southern Zone, and both heating and cooling for the Central North Zone and Central South Zone.
How Energy Efficient Windows Improve the House Aside from saving energy, energy efficient windows are particularly fantastic in states that can get extremely cold. These windows work to make homes warmer in the winter and cooler in the summer, which becomes particularly evident in states with very cold winters and states with extremely hot summers. With these windows insulating well, homeowners spend less on heating and air conditioning bills. Energy efficient windows also improve the house due to their attractive appearance, though not all energy efficient windows are the same. Homeowners have choices concerning main parts of the window, such as the frame, panes, and spacers.
Parts of the Window
* The frame
Look for windows that have fiberglass, wood composites, or vinyl because these materials are better at insulating. One negative aspect of using wood material for framing is that wood can be difficult to maintain, often needing painting after a few years. Thus, if you choose to frame your windows using wood material, it's advised to get some exterior vinyl or aluminum cladding to cover the wood frame.
* Window Panes
If wondering whether having multiple window panes is preferred to having one window pane, remember the phrase 'Two is Better than One' or 'The More the Merrier.' Two panes of glass with space in between filled with air or krypton or argon insulates better than just one pane of glass does. Certain Energy Star windows have windows with three or more panes of glass, which do the best job of insulating and have greatest the impact resistance as well as improved energy efficiency. Another benefit of multiple panes is that they keep outside noise out better than a single glass pane does.
* Low-E glass coating
Low-E coating is a special coating on the window that is great to have. It reflects infrared light to keep heat outside in the summer and inside in the winter. It also reflects ultraviolet light to protect a home's interior furnishings from fading.
* Warm Edge Spacers
Warm edge spacers are great for reducing heat flow and preventing condensation. Made of foam, steel, fiberglass, or vinyl, they keep a window's glass panes the right distance apart.
There are many brands of energy efficient windows from which to choose. Manufacturers include those such as Accent Windows, Andersen, Cascade Windows, CertainTeed, Gorell, Marvin, Winstrom, and many more. Home improvement companies select which manufacturer brand they would like to make available to their customers. For example, Highland Windows, a Connecticut home improvement company based in Hartford (http://www.allaroundthehome.com/ct/hartford/) is licensed to install Alside, another energy efficient window manufacturer, which has won The Energy Star Window of the Year Award three times.
All Around the Home is an online directory that profiles contractors, allowing visitors to search by service needed such as windows (http://www.allaroundthehome.com/exterior/windows/) and by region such as Connecticut (http://www.allaroundthehome.com/exterior/windows/ct/). Homeowners may request a free estimate from contractors they are interested in.
Electronic Smart Glass for Conservatories
10/31/2008, 09:05 | Wood Shutters
It's often be written that "people who live in glass houses shouldn't...!" and the traditional solution has been to go indoors to do whatever you want to do, or invest in some window blinds.
But if you really want to impress the neighbors with your technique, perhaps you should invest in smart glass.
Smart glass allows you to control the amount of light and heat, passing through it. At the flick of a switch the glass can change from being transparent to opaque, giving you privacy when you want it, but without the necessity of installing blinds, shutters or curtains.
There are several technologies that enable this to happen, including:
Liquid Crystal Glass uses a liquid film in a sandwich of two plastic interlayers inside two laminated glass panes. In the panes "off" state the glazing is translucent milky white. However, when an electric current is applied to the liquid film it turns slightly hazy clear. The switch between the two states is nearly instantaneous.
Suspended Particle Device - SPD Glass has light absorbing microscopic particles dispersed within a specially formulated emulsion, which like liquid crystal glass, is then sandwiched between two plastic interlayers inside two laminated glass panes.
The particles are activated by applying a low voltage; this forces them to align at various angles and thus various transparencies. This controls not just the light passing through the pane, but the heat as well.
These glass panes can repel up to 95 per cent of solar heat in their opaque state, making the conservatory a much more comfortable place to be on really hot summer days, even though the view is impaired.
This glass isn't a cheap option, it can cost ten or twenty times the price of conventional conservatory glass, but as glass only represents a small percentage of a conservatories total cost you might consider it a worthwhile investment.
Smart glass does of course save you from having to spend money on window blinds or awnings, so is a saving to be taken into consideration, and it comes with a huge show-off factor to impress visitors with, and for many people that is priceless.
Although this type of glass wouldn't be suitable for a traditional conservatory, or one with many small panes of glass, I'd certainly recommend you consider installing smart glass if you are having a minimalist conservatory designed...or if you have nosey neighbors.
I'll be adding these details to our Tips and Advice On Choosing Conservatory Glazing at Conservatory Glass in due course.
Ian Dewar, Consultant to Richmond Oak Ltd http://www.oakconservatories.co.uk
Why I Need to Build a New Storm Window
10/29/2008, 23:47 | A Woodworking OdysseyI took the window down soon after taking that picture. Here's a look at one of the joints once the window was in the shop:
So far, the stock has been identified, and ripped to width, but I've run into some challenges, including the fact that the planer I inherited is at least temporarily unable to adjust due, I think, to rust. I'm going to have to surface the stock by hand, which means they probably won't be exactly the same width, which means I have to be more careful than I had planned with how I cut the tenons and saddles for the joints. I think I've figured it out, though, and if it works I'll post about it. And if it doesn't work... I'll still post about it.
A New Woodworking Season Begins
10/15/2008, 19:56 | Highland Woodworking Blog
As autumn leaves brighten in color, woodworkers are inevitably making their way back to the woodworking shop in their basement, garage or outbuilding to resume the work they love: making practical and beautiful things out of wood. In these troubled economic times more than ever, possessing woodworking skills and the tools necessary to exercise them can help enrich and enliven a woodworker's life. Besides the joy and satisfaction that comes from creating something by hand, the opportunity exists to supplement your income by concentrating on practical projects that your local marketplace needs. Tables, chairs, shelving units and cabinets never go out of style and everyone needs them. Woodturning projects make excellent gifts, and everyone will be looking for unique gifts to give this holiday season. Woodcarving is great for this too.
We welcome your suggestions for specific project ideas that your fellow woodworkers around the country might use to generate income locally or save money on gifts that would otherwise need to be purchased. If you have some project ideas to share, please describe it by posting a reply to this blog entry.
The latest issue of Wood News Online, our monthly woodworking magazine, features an excellent article by Doug Bittinger that kicks off a series on taking the plunge into full-time professional woodworking. Whether woodworking is a hobby, a part-time moneymaker, or full-time occupation for you, Doug has some thoughtful ideas that are worth considering.
Here is a link to the full October issue of Wood News Online. An excerpt from Doug's article follows below:
Taking the Plunge into Professional Woodworking
by Douglas Bittinger
I cannot say that I know anyone who was going through life with no woodworking experience and simply said to themselves "I think I'll become a professional woodworker," signed up for some courses to learn what they needed to know, and then went looking for a job as a woodworker. Not to say it doesn't happen. I just don't know any.
All of the professional woodworkers I know discovered a talent and desire for woodworking and nurtured it. Some discovered it while young, some not so young, but they found it. Some got into it out of necessity: they wanted things they couldn't afford to buy and decided to make them. For others it started as a relaxing hobby. At some point they said, "You know, it would be great if I could make my living doing this instead of [whatever]."
If this thought has breached in your brain, let me issue a caution: When you take a hobby and turn it into your occupation, is ceases to be a hobby. Along with this change come responsibilities that weren't there before. Your hobby becomes your JOB.
If you possess certain capabilities and resources, it can indeed be a rewarding and fulfilling job, leading to a more pleasant life style. If not, it can turn into a stress filled nightmare. What are these capabilities?
Taking an informed look at Dust Masks & Respirators
10/10/2008, 07:03 | Highland Woodworking BlogFine Woodworking's Jeff Miller, a professional woodworker and writer, just completed and evaluation of dust masks including reusable masks with replaceable filters and powered respirators. Jeff highlights the convenience and economy features of the North CFR-1 reusable mask as a good alternative to disposable masks. For serious task, when the chips are flying he reviewed powered respirator offerings. Among top brands tested, Triton's Powered Respirator and Trend's Airshield and Airshield Pro earned high marks. Jeff weighed a number of factors in his evaluation and selected Trend Airshield and Airshield Pro as the favorites, "The Trend Airshield and Airshield Pro distinguished themselves for comfort, clarity of vision, and overall user-friendliness".
North CFR11 Dust Mask nicely fills the gap between flimsy disposable dust masks and more serious respiratory protection like the Dustfoe 88. Replaceable filters (NIOSH rating N95) offer excellent dust protection. The low-profile mask body is made of very soft rubber, and is held in place with a double elastic strap. An exhalation valve vents the warm, moist air you exhale downwardhelping the filter medium last longer and leaving safety glasses unfogged. All masks are size medium. Also available as a mask with 21 filters kit.
Trend Airshield, Fine Woodworking says is "...distinguished for comfort, clarity of vision and overall user friendliness".
The more we learn about long term exposure to airborne wood dust, the more important powered respirators become. Even with the best dust collection setups, certain operations create unrecoverable dust, which gets into the air and eventually ends up in your lungs. The Trend Airshield helps protect you by providing 4 hours of respiratory protection (to BS EN 146 THP2) with a 4.9 to 6.3 cfm flow of freshly filtered air passing through 2 filters, which you experience as a cool breeze. It's light weight (1.6 lbs) and has room for a second battery to bring run time up to 8 hours with a full charge. The respirator's face shield is rated to withstand low-energy impacts, and replaceable overlays protect it from scratches. The Airshield suspension system changes sizes in place with the twist of a single knob.
A great defense against this nuisance dust is Trend's Airshield Pro personal dust filtration respirator. Its dual filters provide a 98% efficiency factor and a flow 5.6 cfm to 7 cfm of freshly-filtered air. A comfortable face seal cradles the sides of your face and beneath your chin to seal out dust. The on board battery and motor sit further back on your head than in the original Airshield model, providing for greater balance and comfort as you work all day on a the 8 hour run-time battery. A clear plastic face shield provides low impact protection (ANSI Z87.1 rated) and replaceable visor overlays keep the view clear. Accepts optional clip-on hearing protectors. Headband adjusts from 20-1/2" to 24-1/2". Low battery audible alarm. Includes battery charger, 1 NI-MH battery, 1 visor overlay and carrying bag. Weight 2.2 lbs
Western Earth Knives
11/30/2006, 16:04 | The Wood Shop
WESTERN EARTH KNIVES
Unique handcrafted hunting knives custom tailored for you at WEK.
Photos Courtesy of Western Earth Knives "The dagger"
Custom Handmade knives and sheaths, made to order, using materials of the earth: bone, antler, horn, brass, leather, exotic woods of the West, and only high quality high-carbon steel blades. Western Earth Knives are made using designs derived from the qualities of the earth and her creatures by Douglas Gilbert.
Douglas has been a painter and sculptor for 40 years. It is only recently in his life that he has come to specialize in knife making, continuing to exercise his love for the powerful qualities and images of the earth. He spent much of his youth in the woods, and whittling wood was one of his early interests. A temporary illness brought him to abandon the 9-to-5 work-world and to devote himself full time to his craft. He has two grown children, a loving psychologist wife, and lives in southwestern Washington state. For additional information or to talk directly with Douglas ...
Contact:
Douglas Gilbert, MFA, Artist/Knife maker
earthknives@hotmail.com
360-501-6939
00/00/0000, 00:00 | Wood Rings by Simply Wood Rings
You can order your custom wooden wedding ring set at simplywoodrings.com. If you have a special wood that you have a deep connection with or just the love of nature and a desire to live in harmony with the earth, in an eco-frendly way. I will be glad to put something to gather for you. Visitme at http://www.simplywoodrings.com
Guitar wood ring (Handcrafted Wooden Wedding & Engagement Rings)
00/00/0000, 00:00 | Wood Rings by Simply Wood RingsInterview with Michael Dunbar
00/00/0000, 00:00 | Woodworkers ResourceHere's our interview with the Dean of Windsor Chairmakers, Michael Dunbar. Michael, along with his wife Sue, are owners of the The Windsor Institute , the only school in the world dedicated to teaching the art of building Windsor chairs. He has single handedly been responsible for the revival of building Windsor chairs, an art that was almost lost. Michael and his staff have also worked with many tool makers to improve the specialized tools involved in the making of chairs. His enthusiasm for Windsor chairs and for hand tools comes through loud and clear during our interview.
I know you're going to enjoy listening to Michael talk about how he got started in woodworking, The Windsor Institute, and what he will be teaching at this year's Woodworking in America Conference. After listening to the interview come back and check out The Windsor Institute's website to learn more about all the different classes that are available, and while you're there, be sure to catch up on what Michael is writing on his blog .
Blum Hand Planes — A Great Design
00/00/0000, 00:00 | WoodworkingONLINE.comAs I was stepping out to do a seminar on hand planes and scrapers at the Woodsmith Store last week, I noticed a couple of new items on Randy’s desk. He had just received two new planes from the Blum Tool Company, a small firm in Walnut, Iowa. The owner, Gary Blum, was kind enough to send Randy a smoother and a jack plane. They were strikingly beautiful with their all wood bodies of maple and cherry. And they had a very unusual blade and adjustment arrangement, But I’ve seen good-looking wooden planes before and been a little disappointed. For a lark (and because I thought they’d at least make good window dressing at the seminar) I took them both with me to the store.
After setting everything up for the seminar, I had a little time to spare. So I dug out the instructions on the Blum planes and gave them a quick glance. I wasn’t planning on doing an extensive setup or anything, but I wanted to at least see how they worked. After all, they had a different design from anything I’d ever tried before.
You see, they don’t have a conventional plane iron. Instead they use a small blade which is attached to a massive (¾”-thick) adjustable, frog-like device. Sounds complicated, right? Not at all. A star knob on the back loosens to allow adjustments of the blade depth. You just set the depth and angle of the blade with two knurled screws, tighten the star knob and you’re off.
After five minutes of tweaking the smoother, I was taking whisper-thin shavings off a birdseye maple board. Okay, now they had my full attention. I already liked the way they felt in my hand (very light weight with a comfortable tote), and clearly they were serious tools—not just eye candy.
Gary makes only four designs at this time, the smoother and the jack that I tried out and a fore plane and jointer. Prices are more than reasonable, ranging from $199 for the smoother to $245 for the jointer. (Although Gary charges a little more for rosewood versions of these designs.)
To find out more about Blum Tools, check out Gary’s website.
Recommendations on Sawmakers, Restorers, and Sharpeners
00/00/0000, 00:00 | Norse WoodsmithEvery once in a while I'm asked if I could restore or make a saw for a fellow woodworker. Unfortunately, my current employment situation allows me little time for personal endeavors (like finishing my shop!), much less that for others - so I've had to severely cut back work I do for others.
Gladly, I'm certainly not the only game in town, and my response is invariably to recommend one of the others I know that are in the business. It seems that just a few years ago when I first posted the article about making your own saws, there were only three premium sawmakers with product on the market(perhaps more, it depends on your definition of "premium"). Now - it seems - there are many, many more to choose from. When asked, I usually steer someone towards what I believe would fit them best, and wanted to compile that list in a single location - here, obviously. If I don't mention everyone that's out there, please forgive me - these are only the ones I've had some direct experience with.
Cantilevered End Table - Bonus Project of the Week
00/00/0000, 00:00 | The Wood WhispererThis week’s project is submitted by Bryan. Let’s check out what he has to say:
“This is my first piece of ‘fine’ furniture, which has helped to develop my passion for woodworking. I built this piece as part of a Furniture Design class in the architecture school during my undergrad, even though I was a finance major. The piece is made of red oak and walnut and the table tops stand at 12” and 24” respectively. I started out with all rough lumber, 5/4 red oak, and 8/4 walnut. I milled the oak with the thickness planer down to 1” thick by 3” wide for the larger side, and 1” thick by 2” wide for the smaller side. Once I had these measurements, I used the table saw to cut all of my angles for both the longer pieces and smaller ‘head’ and ‘foot’ pieces. At this point I had cut all of my oak pieces and it was time for glue up. I did this in sections. First I glued up the 3” section by combining two long pieces with the appropriate ‘head’ and ‘foot’ pieces. Once all of these smaller sections were done, I glued them together until I eventually had one long row of alternating blank sections and long sections 17” wide. I then built a jig to hold this entire piece at the appropriate angle in order to route out the section for the walnut/glass, which took a nice long 2” router bit a while to hog out. Once this step was done, I was able to put the last two outside boards to make the ends look more finished. I cut the walnut to size, drilled the holes for the dowels, cut the angle on the walnut and glued it into place, along with the red oak dowels. I used a ½ piece of wood as a spacer for the glass. I did the a similar process for the 2” smaller side, except I didn’t glue the alternating boards on the bottom section until after I meshed the two together. Once together, I glued in the missing pieces, securing the two sections forever. The last step was inserting the 17”Wx23”Lx1/2”D glass into the top section and the 17”Wx11”Lx1/2”D glass into the bottom section.”
“It is finished with about 3 coats of Danish Oil sanded down to about 400 grit and has a poly spray topcoat. Overall this is a very strong piece, and has no problem holding the glass, even with me leaning on it, as the table will tip over before the joint would ever fail. There are definitely things I would consider doing different though, but that’s the challenge for my next piece. Enjoy my cantilevered end table and thanks for all of the inspiration. As always, I look forward to the next video!


Related Posts
Colorful Glass Photo Coaster Set with Rack - 5 Piece
00/00/0000, 00:00 | Furniture Craft
- Rubberized feet on storage rack and each coaster to prevent scratching.
- Wood holder; glass coasters.
- 4" x 2 1/2" x 4" high.
- BUY NOW
Drawer fronts...
00/00/0000, 00:00 | The Refined Edge
I've been busy gathering the right wood for the drawer fronts, sides and bottoms. Drawer fronts will be Sapele, a fine-grained wood in the mahogany family. As part of the drawer front fitting, I cut the fronts oversize in thickness, width and length and then proceed to shoot the ends so they fit the drawer opening just right. I follow the same process with the width of the drawer front, handplaning and tuning it down to size. Prior to this, I had planed the thickness of the drawer fronts to fit the opening. The drawer front of the upper right hand set will overhang the divider providing a seamless look, I designed the divider to be shorter than the drawer opening by the thickness of a drawer front. Next, I begin dovetailing the drawer sides into the fronts and then create the grooves for the drawer bottom, in this order. Important to position the groove correctly over a tail so the groove doesn't exit through a pin in the drawer front. This would preclude using a stopped rabbet instead of a through rabbet.I'm glad to have completed the stand as the cabinet has been occupying a cool rolling cart I built a few months ago. I now have access to my rolling cart once again, which by the way I'm kicking myself for not having made earlier. These things are great in the shop, allowing me to wheel components around to different benches and assembly tables, etc. Also, I haven't decided on the drawer pulls just yet, preferring to wait a few more days and examine some options in the meantime.
I'm also going to install a short divider between the sets of drawers creating more of a delineation between the left and right sides of the cabinet interior. The area above each of the drawer compartments is to be used to display an art object , the divider perhaps will separate the styles of art objects? It just feels right.
I'm still not sure how to work the area below the left hand drawer compartment into the mix. The design of this has been up in the air for a while, and I'm thinking once the drawers are in along with the divider it will make more sense and a a spark of imagination will occur, an "aha" moment. I'm leaning towards a hidden compartment at the moment. Or I might leave it open, in the spirit of "dynamic design", a philosophy I coined a few months ago.
Off duty...
00/00/0000, 00:00 | The Refined EdgeWe often head to an area two hours or so away, in the mountains, which prides itself on a very outdoor way of life. The surrounding towns and villages offer great craft and art type shops which open up the mind to new design possibilities. Something both my wife and I love to see is other crafts people's work, regardless of the media. We both have a soft spot for crafts and craftspeople in general and their typically modest, rewarding and fulfilling lifestyles.
While visiting some small shops, I found this beautiful small irregular shaped bowl, handmade in Central America. An ideal small piece to complement one of my small cabinets. The workmanship that went into this decorative bowl is amazing and I had to have it. I already have it placed in one of my cabinets.
I also had the opportunity to read parts of a good book, it is furniture related, but nonetheless I had the free time to be able to sit down and focus on this book, which I've sort of read before, but never really in depth. I find I need to set aside an hour or so every day to be able to catch up on my reading, usually much later in the evening at home. This doesn't always work out, and I begin to accumulate partially read books, etc. I'm a book hound and have shelves full of interesting books that I've read, but also a few small piles of books in the process of being read.. I still hope to address this dilemna somehow, maybe I'll just pack a pile of books into a bag and get away for a few days to do just this.
High-End Gun Cabinets and Traditional Woodworking
00/00/0000, 00:00 | WoodworkingONLINE.comGun cabinets seem to be a popular project among woodworkers. Gun owners like to show off their collections. The problem is, most gun cabinets are nothing more than a cabinet with a glass door. That make’s it easy for thieves to “smash and grab” the contents.
Nestled in the heart of an Amish community is a small shop that makes high-end gun cabinets. But these aren’t your standard cabinets. They use an exclusive locking mechanism that makes it very difficult, if not impossible, to steal the guns.
The cabinets are made using traditional woodworking tools, but with a unique power source. The Amish don’t use electricity. So there’s a complete cottage industry in the Amish communities that converts power tools to alternative forms of power.
You can get the whole story here. It’s worth the read.
I just beat the 4 year anniversary...
00/00/0000, 00:00 | Sauer & Steiner
... of starting the kitchen (by 2 weeks!). I guess technically - it is not quite done - the pulls are not finished - but... it feels pretty great to have it to this point. The above photo is made up of 3 shots spliced together in photoshop - it was the only way I could get the whole thing in.
The doors themselves went together quite well - and were easier and faster than the drawers. I used a Zona saw to cut the shoulders for the hinge mortises - and a small router plane to clean them out. I was a little worried about cutting the mortises in the cabinets, but it worked quite well. I am still a little bitter that I did not have the foresight to pre-cut mortises for knife hinges like I used in the mudroom cabinets... but I will get over it. These are oil rubbed bronze hinges and worked quite well with the walnut (and the future African Blackwood pulls).

I need to thank Jim Shaver for reminding me of a great technique for keeping doors closed. I used 3/8" rare earth magnets buried in the bottom of the door rail and another in the face frame. They are epoxied in and covered with a piece of walnut veneer (planed flush with an XSNo.4 of course:). It worked perfectly.

In hindsight, there are a few things I have learned.
Firstly - building your own kitchen cabinets is not for the faint of heart. I underestimated the size of this project by at least 200%. It was totally worthwhile, I learned a tremendous amount and I would do it again (if I had to), but I was nuts to think I could do it in a year.
2. Taking the time to find quarter sawn wood for door frames is the right thing to do. In the grand scheme of the project and the immense time it requires - the extra expense of quarter sawn is a drop in the bucket, and you will thank yourself repeatedly because everything is so stable and is visually harmonious.

3. Hand cutting the dovetails in the drawers is extremely time consuming... but worth it if for no other reason than the the learning experience. It took several months of “spare time” to get them done, but my confidence in cutting them has really improved and has positive implications for a lot of other woodworking skills. And - they just look wicked.
4. Door panels that are 7/16" thick are flexible enough to be persuaded into a frame.
5. Air dried walnut is a wonderful wood to work.
6. Sanding sucks. There were a few places where I was not able to plane a surface so I hauled out my ROS. It was a perfect reminder of why I make planes.

The doors around the sink window have beveled glass in them to mirror the side lites of our front door (see below). The doors worked out very well - but the beveled glass on the top 4 doors is a little tough to see given the dark interiors.

The kitchen island was made several years ago - it was installed Christmas day 2005. The boxed dishwasher was the island with a tablecloth thrown over it. What prompted the island construction was a phone call from Sears (where we bought the dishwasher). They were calling to suggest that we might want to consider extending our coverage because the one year warranty was about to expire. Jill just laughed and told them we would pass - the dishwasher was still in the box.

A backyard loss & a surprising new saw
00/00/0000, 00:00 | Sauer & Steiner
When we first moved to our house in Kitchener - the backyard was quite overgrown. It was clear to us that it had not been maintained for some time. We cleared out 75% of the overgrown shrubs and crooked small trees just so we could see what we were dealing with. There was a very large, Norway maple in the middle of the yard, which had clearly been neglected. One side had been butchered, resulting in the main crotch of the tree holding quite a bit of moisture. A few bold plants had even taken root! We knew it was only a matter of time before things started falling - and last summer we lost a very large branch. I was at Westonbirt in England at the time.
With the current trend towards harsh weather - Jill and I were nervously biting our nails watching from the windows with each thunderstorm.
It was time for the tree to come down.

On August 22nd - the chainsaws arrived and the tree was reduced to a pile of firewood length logs. And even more curious - it came down as I was arriving on the grounds of Westonbirt this year. I returned home to a very sunny backyard. There is an old adage that involves lemons and lemonaid... and in that spirit - this tree removal was a good thing. I grew up with a large vegetable garden in the yard - and I have always hoped our kids would be able to experience this as well. Now we can. There is a great sunny spot along a fence that will be perfect.
Some of the limbs were not cut into firewood lengths yet, and as a bit of a lark, I went into the shop to retrieve a recent purchase - a large Japanese saw. I wasn't expecting much to be honest - but boy was I wrong (and in hindsight - I should have known better!).

This is a crosscut timber saw which I am pretty sure is called a Temagori. One of the first things I noticed was the graduated teeth were frightfully sharp and the balance of the saw was very different. It was really heavy in the toe - but as soon as I placed it on the log - it all made sense.
I started the kerf with the smaller teeth (towards the handle). In this position - the weight at the toe held the saw down. All I did was pull - and as the speed quickened - the larger teeth kicked into high gear and removed a tremendous amount of wood. Because of the angle of the handle - the teeth are forced down just by the act of pulling. I did not apply and downward pressure at all. The second stroke was just like the first - but even easier because the kerf was already started. Binding appeared to be a non-issue. I also found myself feeling for the straightest pull - and once I was focusing on that - the saw did all the work. It was effortless to use really - no downward pressure required - the weight of the saw did the cutting. It is a marvel of engineering. So I just started cutting stuff - as Jill peered from the window just shaking her head.

Here are the markings on the blade.

One of the great things about the saw is the teeth are so large, that the complex geometry is very clear.
Oh, and we have already scheduled a new maple tree to be planted in early October. It will be in a new location - so that is shades the house and our patio table in the summer.
And the tree did get the last laugh in the end. Not only were there huge sections of very curly maple - there was quite a bit of birds eye as well. 14" drawer fronts anyone?

Wesonbirt 2008 - still the perfect woodworking show.
00/00/0000, 00:00 | Sauer & SteinerI had the good fortune to attend the Festival of the Tree again this August, and like last year - was not disappointed. The format was the same - camping on the grounds of the Westonbirt Arbouretum, large scale sculptures in a picturesque setting and very fine food prepared by “cheffie” (pictured below drying some tea-towels).

One of the most enjoyable things about traveling is the incredible people - and this year's adventure was no exception. There were many familiar faces to catch up with and just as many new ones. We were set up in the Classic Hand Tools marquee again - situated off to the side of the display area. But judging from the well worn pathways inside - we were certainly not out of sight.

There was a new demonstrator at the show this year - and for all intents and purposes - he stole the show. Steve Woodley specializes in supplying hand hewn timbers for restoration work and provided four days of inspirational demonstration.

He was supplied with 3 oak logs and over the course of the 4 days, managed to square up two of them. I found myself stopping to watch every time I walked by - with several additional deliberate trips to watch his progress. I was struck with the simplicity of the process - and the incredible skill and precision required to execute it properly. Steve taught me two very important lessons about axes. First - he taught me how to sharpen them - and yes - they should look like the backs of your plane irons. Secondly - a mediocre axe is not worth the struggle. He had at least 8 axes with him - all made by Gransfors. These are available in the UK from Classic Handtools or in North America through Lee Valley. Not only is he highly skilled - he is a fantastic guy. His brother lives less than an hour from my house and I am hoping to figure out a way to get him over to this side of the pond. I am working on it Steve.

It was great to see Jolyon Reynolds again this year - he was set up around the corner from Steve. Between the two of them - they had an amazing demonstration.

Mark Hancock and his charming wife Karen were at the show again and were a crucial part of the good natured fun and frolic in the classic handtools compound. There were only a few “safe” seconds for me to capture the above photo before Mark shifted his gouge and showered me with shavings. Typical : )

I was thrilled to see my good friend Michel Auriou again - it had been far too long since our last visit. I always enjoy Michel's insight into toolmaking, steel and business. The best piece of news was that Auriou is back in business. Hopefully some more left handed rasps will be in my future...

David Charlesworth and Pat stopped in on Saturday - it was great to see them again. They were set up beside me which gave us a chance to catch up a bit and talk shop. Here we are discussing one of Bill Carters planes (nice segue, eh?)

That same day - Bill and Sarah Carter arrived. It is always a thrill to see them. Bill had over a dozen planes with him - from wee little 1/2" boxwood smoothers, to an incredible 28-1/2" jointer. Bill was kept very busy with a steady stream of admirers and Sarah kept the three of us content with coffee and homemade cake.

If I had the money - this pair of mitre planes would have come home with me.

Another fine planemaker stopped in for a visit - Christopher Martyn. I met Christopher at last years show and was very impressed with his instrument planes. Some of his planes were featured in Fine Woodworkings 2007/2008 Tools & Shops issue.

My friend Tony stopped in to try a few planes - here he is testing out a No.4 smoother.

