When you are considering window treatments for your home, it is important to know about many different options, besides curtains or standard miniblinds. As more people are putting money into their homes, it is easy to see why they are opting for something different. Plantation shutters offer many different looks for a home. You can use them to create a very traditional look and feel, but they can also be a more modern touch if you use a colored finish, rather than just a stained wood. There are so many options to condsider when you are choosing which plantation shutters are right for your home.

Once you have decided to go with a shutter, you must decide on which material is right for your home. Wood is very durable, can be painted or stained, and is a renuable resource, for those interested in using materials which are considered earth friendly. These shutters offer privacy, heat insulation, sound insulation and light control. The nice thing about shutters is that you can control, very easily, the amount of light that you let into each room. Also, when your home has an outstanding view you can set up your blinds to allow people to be able to see outside and enjoy the view, while still having some privacy.

The louver size determines how big of an opening you have when the blinds are opened. They can range from and inch and a quarter, to four and one half inches. It is a good idea to look at each of the different sizes and determine which type of opening would be appropriate for each room. A room with a view, for example, would be more likely to have the larger louver size, so that when the shutter is opened you can see out and enjoy the view. A bathroom or bedroom might be a good room to use the smaller louver size. This is because even when they are open, there is still a relatively small opening to see in and out of.

Overall, plantation shutters are a wonderful way to add elegance to your home, while also providing it with some practical uses and wonderful finished appearance. They are a simple way to make your house stand out from the others, and add a personal touch based on the color choices and sizes you choose for your home. Compared to finished product, the cost for plantation shutters is very reasonable overall.

Simon Harris writers about Plantation Shutters at http://www.shutter-world.com

"I'm really scared to do this glass block window installation" a customer recently said. "Don't you have a way to make it easier, lighter, and maybe even cut down the mess for my window project?" Fortunately the answer is yes - it's by using vinyl or aluminum framed windows built with acrylic and glass blocks. In this article you'll learn the following:

1. Why framed windows systems can make your project easier
2. What products and sizes are available
3. What rooms a vinyl framed window system will work best in
4. Where to use both glass windows vs. acrylic block windows systems
5. Cool and unique projects ideas.

1) Why framed windows systems can make your life easier

Let's face it mortared block window installations are messy. Getting the right mortar mix is not easy, and there is always the concern of the pre-fabricated window assembly breaking just as you go to set it into the opening. Framed window systems take much of the guess-work, weight, and worries away.

Framed windows are pre-assembled with silicone joints between the blocks (getting rid of the need to mix mortar) and are usually made with 2" thick glass or acrylic units (reducing the weight by as much 1/3 to ½ vs. traditional block units made of 3" and 4" thick block).
With integral nailing fins the windows are installed like standard vinyl windows (they are nailed into the opening for new construction or built without the fins for a replacement window application) without the mess usually associated with a mortared glass window. Since the windows are siliconed together inside a vinyl frame they can be shipped nationwide and have been used in states with varied weather patterns - from Florida to Minnesota to California to Maine.

2) What product and size options are available?

Factory assembled framed block windows systems can be made of with vinyl or aluminum frames using either glass or acrylic blocks inside the windows. Glass block sizes used most often are 8" x 8" x 2" (for the reduced weight), 6" x 6" x 3", and 8" x 8" x 4" in a wide variety of patterns and colors. Acrylic block sizes used most frequently are 8" x 8", 6" x 6" and occasionally 9" x 9" and are usually 1 ½" to 2" thick. Frame colors can vary with white and almond being the most common.

3) What rooms should you use a vinyl framed window system

The main reasons to choose a block window system are where you want privacy, a cool clean look, style, and privacy all wrapped in one window solution. Since these windows meet tempered window standards they are stronger and harder to break than standard glass windows which make them safe to use in bathroom and other higher risk areas of a home or business.

Acrylic or glass block windows are being used in bathrooms as either transom windows above tub surrounds or above soaking and Jacuzzi tubs on the side of the home for privacy. Kitchen and den backsplashes are becoming a more popular application to get natural light underneath cabinetry.
These windows are being used in stairwells in commercial buildings and for churches who want light, security, and color with their windows (a church in New Mexico is looking to put in green, purple, red, and orange colored glass blocks into one framed window assembly). Sidelites around front doors and closets are using block windows to get security and light without compromising privacy.
For most basement windows considering using block windows without frames - it is usually better to mortar these windows into their masonry and poured wall foundations than to have a vinyl frame around the windows.

4) Where to use glass and acrylic framed window systems

There is much debate over whether glass or acrylic is better for your window projects. The simple answer is they both have their place and that is why both materials are successful in the market. Here is a quick look at where it's best to use each product.

Advantages and Where to Use Framed Glass Block Windows

- Where you want the strength & durability of a real glass window for scratch resistance and quality
- If you want to incorporate a wide variety of colors into your windows
- Where you are concerned about what cleaning products may be used on the windows - (acrylic blocks can have problems if abrasive cleaning agents are used on the block's surface)
- If you like a slimmer frame around your window
Advantages and Where to Use Framed Acrylic Block Windows
- If you want a fully operable single hung, casement, awning, or slider window (acrylic windows can be provided with cranks and fully operable window sashes). In addition acrylic windows can be used in arch top, hexagon, octagon, or round top window designs.
- If you need an energy star or Low E rated window.
- If you want a lighter window for ease of installation.
- If you need a custom fit block size for a replacement window application.

5) Cool and Unique Project Ideas

Here are some different ideas to consider with your block windows:

- A step down almond colored vinyl framed glass block window was used above a soaking tub in a home builder's Parade Home in Columbus Ohio.
- A therapist in New Orleans Louisiana is planning to use a slider acrylic block window in a waiting room inside of an existing glass block wall for privacy and to keep the all block look.
- A home being remodeled in Dallas Texas is considering installing a framed window with a block art mural with an ocean scene applied directly on the glass (this decorative art mural uses glass frit which is baked directly into the glass making it a permanent part of the glass).
- A church in Arkansas is looking to put a Ruby Red colored cross inside a framed window.
With framed glass and acrylic block windows and a vast selection of styles, patterns, colors, sizes and designs - projects have never been easier, cooler, and neater to do!

Mike Foti is President of Columbus Glass Block, Cleveland Glass Block, Mid America Glass Block Cincinnati, Dayton, Akron & Eastern Glass Block New York & New Jersey - nationwide suppliers of acrylic block windows and also vinyl framed glass block window manufacturers including patterned and color glass blocks.
For nationwide questions and orders call 877-668-5888

http://www.columbusglassblock.com/ - bathroom glass block windows, acrylic block windows, colored glass block, vinyl framed glass block windows

http://www.columbusglassblock.com/product_new-construction.aspx vinyl framed glass block windows, color glass block, glass block sizes, acrylic block windows, installing glass block windows

One of the simplest ways of making your home slightly bigger and giving it that classy look is to install a conservatory. The sole purpose of a conservatory is to enjoy the surrounding landscape within your home whilst being sheltered from unpleasant weather conditions. As are mostly made from glass it is important that they last for a long time which means they withstand external conditions such as severe weather. They should also insulate your home and provide security and comfort. For these purposes it is beneficial for your conservatory to be made from double glazing.
Double glazing was filed for a US patent in October 1989 by inventors Dariush Arasteh, John Hartmann and Stephen Selkowitz and the patent was issued just over two years later in November 1991. Double glazing works by spacing two or more sheets of glass apart and then hermetically sealing them to form a single glass unit with air between each sheet. The technical term for double glazing windows is insulated or thermal glass as the production of such windows was not solely exclusive to two panes of glass. However as most of the windows were manufactured using only two sheets of glass the term double glazing stuck.

Double glazing is one of the simplest ways of saving energy in your home as they greatly reduce the amount of heat that is lost in your home. Due to this they can be classed as a very sustainable piece of technology as the use of central heating in the home is immensely cut. Moreover the troublesome condensation and damp problems caused by single glazed windows is non-existent in double glazing. Condensation is created due to the contrasts of the air within our home and the outside environment. The air in our homes contains many droplets of water resulting from the use of kettles and even our breathing. The warmer the air gets the more water it can hold until it reaches a limit and becomes saturated. When the saturated air comes into contact with a surface which is cooler then itself it forms vapour on the surface. Double glazing combats this as the trapped air within the two panes of glass does not mix with either the room air or the outside air, and therefore creates an insulation barrier.

For the same reasons double glazing also prevents the amount of noise that enters the home. The trapped air or 'insulation barrier' also creates a vacuum of air which prevents the majority of sound frequencies from entering our home. In a world of increasing noise pollution created from cars on our roads and airplanes in our skies this is another perk that double glazing offers. This is important for your as there is a large amount of glass meaning that a lot of noise can enter the home.
Double glazing windows also give your home a heightened sense of security. The robust frames that now come with these types of window feel much more durable and the fact that they are visibly more secure gives you a much added sense of comfort within your home. For these reasons double glazing windows are ideal for windows in your home or business and are a very good for conservatories which require many groups' windows within a confined space of the home. Aesthetically double glazing is also superior to its predecessors in that they come in many different styles and materials and so really make your look modern. They do commonly come in UPVC which is what may spring to mind if you think of double glazing however they are also come in wood which gives them a more traditional look.

Modern design should really take into account sustainably in a world where there is apparent global warming. Double glazing is the way forward now and is not just an investment in improving your home and standard of living but also an investment to improve the future.

James Forbes is a specialist in conservatories having worked for many years in Yorkshire for a company specialising in conservatories. More information can be found at http://conservatoryoutlet.co.uk

Real quick...Here are seven reasons to install energy efficient windows:

* Save energy
* Save money from using less heating or AC
* Add to appearance of the house
* Protect a home's interior furnishings from fading
* Higher impact resistance
* Make outside noise less audible
* Insulate your home better, keeping it warm in the winter and cool in the summer

With reasons like those, it's no wonder energy efficient windows are all the rage. If your windows need to be repaired or even replaced, consider installing energy efficient windows.

How exactly do I pick out energy efficient windows?

When picking out energy efficient windows, you want to look for windows that are Energy Star certified.

Energy Star was developed by the Department of Energy and the Environmental Protection Agency. The government program's purpose is to help individuals and organizations protect the environment through energy efficiency. The standard does not just apply to windows but to other products as well.

For the purpose of this article, we will be taking a look at windows that are Energy Star certified. What makes windows Energy Star certified? Any Energy Star product including windows must meet the following criteria:

* Have an NFRC (National Fenestration Rating Council) label. The NFRC tests the insulating quality of the entire window.
* Be 40% more efficient than the product usually requires under most building codes.
* Reduce energy bills by up to 15%.

Customers cannot just rely on the Energy Star label to pick out a good energy efficient window though. An important consideration for consumers is to select windows that are appropriate for the area of the country in which they live. Energy Star labels windows three ways:

* "N" for northern climates
* "S" for southern climates
* "C" for central climates

The three types of windows are designed to address the heating or cooling concerns in each climate: mostly heating for the Northern Zone, mostly cooling for the Southern Zone, and both heating and cooling for the Central North Zone and Central South Zone.

How Energy Efficient Windows Improve the House Aside from saving energy, energy efficient windows are particularly fantastic in states that can get extremely cold. These windows work to make homes warmer in the winter and cooler in the summer, which becomes particularly evident in states with very cold winters and states with extremely hot summers. With these windows insulating well, homeowners spend less on heating and air conditioning bills. Energy efficient windows also improve the house due to their attractive appearance, though not all energy efficient windows are the same. Homeowners have choices concerning main parts of the window, such as the frame, panes, and spacers.

Parts of the Window

* The frame

Look for windows that have fiberglass, wood composites, or vinyl because these materials are better at insulating. One negative aspect of using wood material for framing is that wood can be difficult to maintain, often needing painting after a few years. Thus, if you choose to frame your windows using wood material, it's advised to get some exterior vinyl or aluminum cladding to cover the wood frame.

* Window Panes

If wondering whether having multiple window panes is preferred to having one window pane, remember the phrase 'Two is Better than One' or 'The More the Merrier.' Two panes of glass with space in between filled with air or krypton or argon insulates better than just one pane of glass does. Certain Energy Star windows have windows with three or more panes of glass, which do the best job of insulating and have greatest the impact resistance as well as improved energy efficiency. Another benefit of multiple panes is that they keep outside noise out better than a single glass pane does.

* Low-E glass coating

Low-E coating is a special coating on the window that is great to have. It reflects infrared light to keep heat outside in the summer and inside in the winter. It also reflects ultraviolet light to protect a home's interior furnishings from fading.

* Warm Edge Spacers

Warm edge spacers are great for reducing heat flow and preventing condensation. Made of foam, steel, fiberglass, or vinyl, they keep a window's glass panes the right distance apart.

There are many brands of energy efficient windows from which to choose. Manufacturers include those such as Accent Windows, Andersen, Cascade Windows, CertainTeed, Gorell, Marvin, Winstrom, and many more. Home improvement companies select which manufacturer brand they would like to make available to their customers. For example, Highland Windows, a Connecticut home improvement company based in Hartford (http://www.allaroundthehome.com/ct/hartford/) is licensed to install Alside, another energy efficient window manufacturer, which has won The Energy Star Window of the Year Award three times.

All Around the Home is an online directory that profiles contractors, allowing visitors to search by service needed such as windows (http://www.allaroundthehome.com/exterior/windows/) and by region such as Connecticut (http://www.allaroundthehome.com/exterior/windows/ct/). Homeowners may request a free estimate from contractors they are interested in.

I wrote once before about the generous gift I received from Kori Capaldi, Operations Manager of the Gamble House. I met Kori when I was in Pasadena for Pasadena Heritage Craftsman Weekend in October. Because I spent quite a bit of time at ?THE house? for various tours and receptions, I got a chance to talk with Kori for a while. I told her about the chest I was building and that the lid would be restrained by a leather strap. A month or so after I returned home Kori sent me an email and asked if I?d like a piece of the leather that was used in the Gamble house when the leather straps on the lighting fixtures were replaced several years ago.

Of course I said ?No? and that was the end of it. OK, maybe I said ?Yes? and tried not to appear overly anxious in the process. You see, the Gamble house is tantamount to a religious shrine for those of us afflicted with serious cases of Greene-itis. It is indescribably beautiful. I mean that literally. No attempt to convey, using words, that amazing vision can end in anything but utter failure. Thus, to have a tangible link between the core of the G&G universe and one of my pieces of furniture is very special indeed.

Though I?ve had the leather for some time now, I?ve just completed installing it. I didn?t want to be hasty -- it had to be just right. I spent hours scouring the internet for the perfect rivets to use to attach it and the search paid off. I found a product even better than I had hoped for. Screw posts are similar to rivets but because they screw together they are removable. So if I ever have to remove the lid of the chest I won?t have to cut the leather (Actually, I wouldn?t have been able to cut the leather I would have asked my wife to do it. When I wasn?t home.). And with persistence I was able to find them in solid brass with an oil-rubbed bronze patina. With that final piece of the puzzle in place, the installation is complete. And it was worth the wait. Thanks Kori.

By the way, this chest is the subject of an article to appear in the April issue of Popular Woodworking (available early March). Unfortunately, I didn?t have the Gamble leather when photos were shot for the article -- in the magazine you?ll see a piece of upholstery leather leftover from a Morris chair project.

(ARA) – Most people think the first impression of their home is made by the color on the walls or furniture in a room; but in reality, it’s made by what’s under your feet – the flooring. If the carpet is dirty and worn, tiles are chipped, or the wood floor is warping, it’s time for a change.

So what’s holding you back? A lot of people are hesitant to jump into a home improvement project involving flooring because of all the work involved. First you have to remove and dispose of the old material, then invest the time and effort necessary to get the base surface ready for the new material before finally putting it in.

“Do-it-yourselfers are overwhelmed when they learn how much work is involved in redoing a floor. But it doesn’t have to be that way,� says Scott Day of Forbo Flooring. Forbo recently introduced a new product that’s turning a lot of heads in the remodeling industry.

Marmoleum Click is perhaps the easiest flooring surface there is to install. No adhesives or fasteners are necessary. The panels simply lock into place with a tongue and groove system. “If you have an existing resilient floor, no need to remove it. The planks and squares can be installed right on top of the old surface. If you have carpet or tile, you just need to remove and dispose of the old materials and start clicking the Marmoleum tiles together right over the subfloor,� says Day.


Marmoleum Click comes in 18 different colors and is available in two different sizes: panels that are 12 inches wide and 36 inches long, and 12-inch by 12-inch squares.
The panels and squares can be mixed and matched to create a wide variety of patterns and color combinations.

“It’s really cool. You can mix and match colors to create a space that is uniquely your own,� says Day.

In addition to being decorative and easy to install, Marmoleum Click is made from natural materials consisting of flaxseed oil, pine rosin, limestone and jute. It also has anti-static and bactericidal properties, meaning it’s easily kept dirt and dust free, and is resistant to such micro-organisms as Staphylococcus. These qualities make it especially popular in bathrooms and kitchens – and in places young children play.

“Marmoleum Click is the ideal do-it-yourselfer’s surface,� says Scott Day of Forbo. “We’ve received a lot of feedback from customers that it’s the easiest material they’ve ever worked with, and they’ve had a lot of fun with it.�

For design ideas, or to find a retailer near you, log on to www.themarmoleumstore.com.

Courtesy of ARA Content

Visit A1 Wood Flooring for more on wood flooring and laminate flooring.

If you're on any of the woodworking forums around the Internet and asked a question to the group about Lee Valley Tools, or Veritas Tools,, you undoubtedly received a direct response from the President of the company, Robin Lee. And if you've ever bought any tools from the company (and if you haven't, you're doing yourself a disservice) you'll get that same down home friendly service. This is no surprise coming from a company whose philosophy on customer service is to "treat each customer like they're your friend".

Lee Valley has bee making some of the best woodworking, hardware, and garden tools in the business for the past 30 years.

Rob may be President of a large corporation but that doesn't mean that he just sits behind a big desk pushing paper. In fact Rob holds several patents on woodworking tools and is very active in new tool development.

Here are some of the topics that we covered during our interview:

• The first product that Lee Valley shipped (hint: It's not a woodworking tool).

• Why the customer base in woodworking differs from any other business out there (this one will make you proud to be a woodworker).

• What does Rob Lee do in his spare time?

• What's the best part of running Lee Valley Tools? (Hint: It has something to do with being the equivalent of a rock star!)

• What all goes into new product development?

• Ever wondered what the name Veritas means and why it was choosen?

• And much, much more!

And of coarse we talk about what Rob will be talking about at this year's Woodworking in America Conference:

Clarence is president of Antique & Collectible Tools Inc., the corporation that owns the Fine Tool Journal and Brown Auction Services. Clarence began collecting tools early on in his life, which first started because of his interest in woodworking. He quickly learned that he enjoyed collecting tools more than working with them. Clarence worked as a Chemical Engineer for years while his interest in tools steadily grew.

His interest culminated with the purchase of the Fine Tool Journal in 1995. After growing the journal for two years, Clarence then purchased Brown Auction Services in 1997, which is the number one antique tool auction company in the world!

Here's some of the things you'll learn in the interview:

• What exactly is the Fine Tool Journal?

• Where do the tools come from that the Fine Tool Journal and Brown Auction Services sell?

• What are some of the differences between antique tools and some of the hand tools being produced today by high-end manufactures?

• What goes on at the two large auctions that Brown Auction Services put on each year and what you can expect to find?

• How much the world record Sandusky center wheel plow plane went for? (This will blow your mind!)

• How you can find antique tools you're looking for using Clarence's companies.

And of coarse we'll talk about what Clarence will be talking about at the Woodworking in America Conference:

• Hands-On Clinic: Rehabbing Old Tools

• Vintage Tools: Their Advantages, Disadvantages and Value

If you'd like to hear other interviews and learn more about woodworking, go to our website at:

www.WoodworkersResource.com

Thanks,

Craig

In a former life, I worked in an industrial laboratory and later, in many manufacturing facilities setting up labs.  We ordered a lot of supplies from Grainger.  You’ve no doubt heard of Grainger.  We source them a lot in Woodsmith and ShopNotes magazines for some hardware items you might not be able to find at your local home center.  They established their roots as an industrial/commercial supplier. 

They have a subsidiary company that specializes in supplying laboratories — Lab Safety Supply (they have some cool stuff you can use in the shop, too).  I used to order a lot of lab supplies from them.

Turns out that Lab Safety Supply is broadening their market.  They recently acquired McFeely’s.  You know McFeely’s from their cartoonish catalog covers of Jim Ray, the owner.  They rose to fame in woodworking circles by supplying square-drive screws.  I love to use square-drive screws in my shop.  And if you use pocket hole joinery, you already know the benefits of square drive screws.  McFeely’s has an interesting history that you can read about here.

According to this press release:

“McFeely’s will be marketed as an independent brand by LSS, the leading direct marketer of targeted, specialty business products in the safety, industrial, environmental and homeland security markets. Through a similar direct marketing model, McFeely’s serves over 70,000 active customers including serious woodworkers, handymen, home improvement professionals, construction companies and cabinet makers.”

Pocket holes are one of the simplest forms of joinery in all of woodworking. All you need is a pocket hole jig to drill the holes and some special pocket hole screws to connect two pieces together. They’re great for avoiding problems with laying out your workpieces and with alignment. Plus, they eliminate the need to clamp up a lot of pieces during glue up. During this week’s podcast, Phil Huber will show you some tricks for using pocket screws and he’ll build a complete patio table using pocket screw joinery.

As usual, all of the links to articles, seminar guides, and products that you’ll see being used during the seminar podcast can be found at the Woodsmith Podcast Store. They include a link to the seminar guide, a couple of great project articles from Woodsmith magazine that feature pocket hole joinery, and several great Kreg Tool Co. products for sale. Be sure to check it out by clicking on this link: Woodsmith Podcast Store

When they say it’s hot in Vegas, they aren’t kidding. And even though the show floor is air-conditioned, there are some hot new products heating up the arena.

Porter-Cable is set to announce a whole lineup of new tools tomorrow night at a press briefing. I’m going to see if I can sneak in the back door and let you know what I find out.

I got to spend some time at the Rikon Power Tools booth. I met and spoke for a few moments with Erin Riley, president. She said that the company is relatively new (around seven years old) and that Rikon tools have only been around for a little over four years. Steve Mangano, vice president, took some time to show me some of their products. They’ve got some innovative features on their band saws, and I was impressed with their table saw with sliding table. At just under $2,000, I think it’s a bargain with all the features and capabilities. They even have in their product line a couple of radial drill presses. I have an old Rockwell radial drill press that my dad gave me. I think every woodworker should own one. You can read all about their products on the Rikon Power Tools web site.

And Bessey Tools has got a new clamp that’s got my attention. It was originally introduced a few years ago but went away for a redesign and was re-introduced a few months ago. Look for the new DuoKlamp at your Bessey retailer. The product is so new, I couldn’t find it on their web site, but be on the lookout for it.

A chat with John McInerney, VP Sales/Marketing at Amana Tool was worth the time. He say’s they’re redirecting some of their sales efforts to broaden the product line for the home woodworker. Some products that are more used in a production shop have just as much appeal to a hobbyist woodworker. For example, a number of their router bits will be available with replaceable carbide inserts. This has a lot of advantages, according to John. For one, they can use a harder, finer grade of carbide since it wouldn’t be subjected to the heat of brazing it to a steel body. That means a sharper, longer-lasting edge — two other advantages for woodworkers. The initial investment might be a little more, but the costs of replacing the inserts will be considerably less than the cost of a new, traditional-style bit.

Well, I’m off now to see what’s up with the Kreg Tool Company.

Stay tuned for further developments.

I finally got a chance to walk part of the AWFS show floor here in Las Vegas and take in some of the new stuff for woodworking.

Makita is coming out with some exciting new “black and white’ cordless tools that will appeal to the home woodworker and do-it-yourselfer. They’re 18v tools with 1.5 amp-hour batteries that will recharge in 15 minutes, according to Wayne Hart, Communications Manager for Makita. To me, these tools look the same as their traditional teal-colored tools. The only difference is the smaller battery size to make them lighter in weight. The larger, higher-capacity 3 amp-hour batteries can also be used on these “black and white” tools. One thing about Makita tools that becomes apparent when you pick them up is their quality. The operation of the cordless drills and impact drivers is smooth. The trigger action is effortless. The combo kit you see pictured here retails for around $329. That’s a bargain, considering the drill alone retails for around $200. This kit includes a flashlight, drill, impact driver, radio, and an “intelligent” battery charger (each battery has a built-in CPU to monitor voltage and prevent over-charging).

Of course, the big buzz on the show floor concerns the “stone-faced” tools from Steel City Tool Works. I spoke at length with Mark Strahler, President of Steel City about his new line of tools with granite tables. The table saw with granite table is based on their hybrid saw. This gets around the problem of mounting the trunnion assembly to the table top as with most contractor saws. The granite tops are really flat…dead flat. So flat in fact, that one of Steel City’s customers requested that Steel City supply them with some granite surfaces to use as reference tables in their machine shop. The other advantage is that they will never rust.

Granite will be available for only a small upgrade charge on their table saws, band saws, and jointers (for the fences). Steel City will guarantee the granite for ten years. It’s an interesting concept that proves that Steel City is thinking “outside the box” when it comes to the design of their tools.

Speaking of thinking outside the box, Mark showed me a pre-production sample of the new Steel City “Dust Collector in a Box.” It is literally small enough to fit inside a small shopping bag. It’s designed for benchtop planers in shops that don’t have a traditional dust collector. It’s a small blower motor and housing that attaches with a flexible rubber connector to your planer. The dust chute exits into a large bag off to the side. The expected retail price will be around $99. Pretty cool.

Perhaps the most interesting thing I’ve seen today is made by Penn United Technologies, manufacturer of Penntek tools. These are the guys that originally produced the Robo-Grip pliers which have been redesigned into the newer MagnumGrip pliers. They also licensed the Versa-Clamp and are producing it. But the most unusual thing they had was a new hammer call the PowerPull. The first thought I had was, “How can you improve on the traditional hammer?” They took a traditional framing hammer and added a pop-up “foot” that provides extra leverage when pulling nails. When retracted, it looks just like a “button” on top of the hammer head. When extended, it gives you several addtional pounds of leverage to pull that stubborn nail. It gets around the problem of having to use a scrap piece of wood for extra leverage. Very unique.

Tonight, I’ve been invited to a “press party” by Porter-Cable. As I said yesterday, they’re going to be announcing some new products. More on that tomorrow.

FOR IMMEDIATE RELEASE
August 15, 2007
Release #07-275

Firm’s Recall Hotline: (866) 761-5572
CPSC Recall Hotline: (800) 638-2772
CPSC Media Contact: (301) 504-7908

Robert Bosch Tool Corp. Recalls Skil® Circular Saws Due to Laceration Hazard

WASHINGTON, D.C. - The U.S. Consumer Product Safety Commission, in cooperation with the firm named below, today announced a voluntary recall of the following consumer product. Consumers should stop using recalled products immediately unless otherwise instructed.

Name of Product: Skil® brand Circular Saws

Units: About 811,000

Manufacturer: Robert Bosch Tool Corp., of Mount Prospect, Ill.

Hazard: The trigger switch on the circular saw can be locked on or the switch can be turned on without the use of the safety lock-out. This can cause unexpected operation of the saw, posing a risk of laceration.

Incidents/Injuries: The firm has received five reports of the saw staying on after the user released the trigger. No injuries have been reported.

Description: The recall involves Skil(r) brand circular saws with model numbers 5650, 5700, 5750 and 5755. The model number and date code are printed on the nameplate located on the front of the saw. The recall includes the following date codes:

28101 - 29231
38101 - 39231
48101 - 49231
58101 - 59231
68101 - 69231

No other models or date codes are included in this recall.

Sold at: Home centers and independent hardware retailers nationwide from January 2002 through December 2006 for between $70 and $80.

Manufactured in: United States

Remedy: Consumers should immediately stop using the recalled saws and contact the firm for instructions on obtaining a free repair.

Consumer Contact: For additional information, contact the Robert Bosch Tool Corp. toll-free at (866) 761-5572 between 7 a.m. and 7 p.m. CT Monday through Friday, or visit the firm’s Web site at http://www.skiltools.com/en/CustomerService/SafetyInfoRecalls/

To see this recall on CPSC’s web site, including pictures of the recalled product, please go to: http://www.cpsc.gov/cpscpub/prerel/prhtml07/07275.html

There’s the old standby: Gorilla Glue.  And there’s Elmer’s Ultimate Glue. And Bolder Bond. Now there’s another polyurethane glue on the market: Rhino Ultra Glue made by the folks at Liquid Nails.

Rhino Ultra Glue shares some of the same characteristics as other polyurethane glues: it’ll bond just about anything. But there is one important difference. This stuff sets up fast. After 40 minutes, you can “plane it, sand it, and stain it” as their bottle says. But get this — If you dampen the surface of the material to be bonded first, Rhino Ultra Glue sets up in half that time. That means that you only need to clamp it for 20 minutes.

There’s another difference. It’s higher-viscosity (thicker) formulation means it won’t run as easily as some other polyurethane glues. That’s real handy on complicated glue-ups where traditional glues run away from your joints before you can get things clamped together.

But what I like most about this product is the bottle. That’s right. The bottle has a flat side so you can store it on it’s side. That means that the glue will last longer because air can’t get to it. When the folks from Liquid Nails showed us this, we all said, “It’s about time.”

And there’s the long nozzle that helps get the glue where you need it. You can read all about the unique bottle features here.

Click here for more information about Rhino Ultra Glue.

While I was browsing the AWFS show in Las Vegas last July, I spent quite a bit of time at the 3M booth. Most of the products they were showing off are geared toward the production shop, but they did have one item that I think will make it’s way into the home workshop.

3M is taking sanding to a whole new level with the introduction of its unique Clean Sanding Discs for woodworking. The new, innovative discs can deliver longer life than standard high-performance discs, thanks to their breakthrough surface configuration and abrasive technology.

Designed to be used with random orbital sanders, Clean Sanding Discs offer improved dust extraction when used with a vacuum system. Less dust contributes to improved cutting action when sanding. The unique, patented hole pattern on the discs’ surface helps to effectively remove dust from the work area, which prevents disc loading and provides a fast, consistent and efficient cut rate. I watched them in action during the show and was impressed with the fact that they didn’t load up like traditional discs. And the best thing is, they’ll work with any hole pattern and you don’t have to worry about aligning the holes.

Clean Sanding Discs are available in 5″ and 6″ diameters in grades P80 to P1000 and feature the secure Hookit attachment system from 3M.

You can find out more about them by clicking here.  As for availability, Clean Sanding Discs are sold through distributors for the industrial market. But 3M reps tell me that they expect them to be available from their online eStore sometime soon. Let’s hope they make their way into woodworking catalogs and home centers, too.

If you’ve read Woodsmith and ShopNotes magazines for any length of time, you know that we’re a fan of threaded inserts. They make it easy to build jigs and fixtures and knock-down furniture or projects. They’re a great way to add machine threads for attaching screws and bolts.

E-Z Lok is a manufacturer of threaded inserts for a variety of industries and applications. And I’ve recently discovered that their web site is a valuable resource of information you can use when building projects that make use of threaded inserts. Their web site contains PDF documents that contain detailed dimemensioned drawings and complete charts listing dimensions and recommended hole sizes for their inserts. (They caution you to try out the insert on a scrap piece to get the exact hole size.)

Click here for a chart of their inserts for hardwood.

Click here for a listing of the knife-thread inserts for softwood.

I like to use press-in “Finserts” whenever I can (see photo at left). I don’t have to thread them and risk not getting them in straight. You can simply press or tap them in place. Click here for more information on finserts.

If you scroll to the bottom of these pages, you’ll see links for PDF documents of drawings and charts.

E-Z Lok’s products are sold through a variety of distributors like McMaster-Carr, Reid Tool, and MSC.

In ShopNotes 95, I wrote an article about some quick (and some unusual ways) you can keep rust at bay on your hand and power tools. For those of us with basement or garage shops, rust is an issue we have to deal with. I remember moving into our second home of our marriage and almost losing every tool I owned because I kept them in the basement. Actually, the basement was more like a root cellar and whenever it rained, water poured through the walls. It wasn’t until years later that I was able to jack up the house, replace the foundation, and finally have a dry basement for a shop.

Some months ago, I ran across this web page by Bob Neidorff. He does a great job of explaining what rust is, how to remove it, and how to prevent it. He also lists several resources for products and suppliers, including web links. Check it out.

This week, Dennis Perkins, assistant editor for Woodsmith and ShopNotes, is going to give us some pointers on using hand planes and scrapers for a smooth finish. He’ll also spend some time showing us how he likes to sharpen his scrapers during this week’s Woodsmith Woodworking Seminar Podcast.

As usual, all of the links to articles, seminar guides, and products that you’ll see being used during the seminar podcast can be found at the Woodsmith Podcast Store.

In this weeks Woodsmith Woodworking Seminar Podcast, Brian Simmons will show us the basics for turning pens in hardwood, burls, and man-made materials. He’ll give some tips for preparing the blank, mounting the blanks to a mandrel, and turning the pen. Finally, he’ll wrap things up by sanding, finishing and assembling a pen.

Links to the seminar guides and products that you’ll see being used during the seminar podcast can be found at the Woodsmith Podcast Store.

Well, I’ve been hearing rumors for quite some time that Bench Dog was having financial difficulty.  It’s been confirmed from this listing in the Minneapolis/St. Paul Star Tribune.  Bench Dog filed for Chapter 11 bankruptcy last July:

Bench Dog Inc., 3310 NE. 5th St., Minneapolis; filed July 27, 07-42546; Chap. 11; … 

I’ve always liked Bench Dog’s products.  Though their products aimed for the “higher end” of the market, I think their designs are innovative and well thought out.

So, what’s the future of Bench Dog and their products? When I contacted Bench Dog, here is the response from Cliff Smith, former CEO:

“As you may know, on July 27, Bench Dog, Inc. filed for Chapter 11 Bankruptcy protection. On, Monday, October 1st the company emerged from bankruptcy as Bench Dog Tools, Inc. Rockler Companies is financing the reorganization and providing product development support to further the Bench Dog Brand. Bench Dog Tools will operate as a standalone entity with independent staff at the existing facility. The relationship with Rockler Companies will be transparent to our customers and consumers.

“The company will continue to design, develop, and distribute premium specialty tools and power tool accessories for the woodworking and home improvement markets. We have and will continue to fulfill orders to Lowe’s in a timely fashion.

“As you may know, I served as the CEO of Bench Dog, Inc until September 2006. Bench Dog Tools retained me to enhance customer relations, expand the Bench Dog brand and ensure consistent order fulfillment. I am once again committed to getting Bench Dog Tools on a fast track to success. Brian Kramer will continue to provide customer service support to our retailers and consumers.”

Let’s hope they can get back on their feet and carry on the tradition of great woodworking products.

When I packed my shop to move from Columbus, Ohio to Des Moines, I just wrapped all my table saw blades in newspaper and stacked them in a box.  I didn’t take time to sort out the ones that needed sharpened and the ones that probably should have been discarded (I hate throwing out saw blades).

So when I finally set up shop in my two-car garage, I was using the same saw blade in my table saw that I was using in Ohio. It was a Signature Series blade made by Oldham. I’ve been very happy with it. But lately, I’ve noticed it was pretty dull.  So rather than send it out for sharpening just yet, I thought maybe it was time to step up to a premium blade.  Of course, the Forrest Woodworker II has ruled the roost in saw blades for many years.  I’m just old enough to hate having to spend $120 on a saw blade.  I’m used to the good old days when you could get a decent blade for less than $40.  But I’ve also been reading a lot of good things about the Freud Premier Fusion blade.  Now, it’s not inexpensive either (around $100), but I needed (er…wanted) a new blade. 

So I went to the Woodsmith Store to buy one.  I met up with Dave Larson, the store manager.  He proceeded to tell me an interesting story about the Freud Premier Fusion blade.  He said that blade has been around for about ten years and was just called the “F410″ and was a nominal seller.  Then one of the woodworking magazines did a review of it a few years ago.  Sales started to climb.  Freud realized they had a winner on their hands, put into motion a massive marketing campaign, and named the blade the “Premier Fusion.”  Their web site now lists it as the P410 (for the 10″ blade).

So I bought the Freud Premier Fusion and brought it home.  I put it on my 10-year old Craftsman table saw.  I was favorably impressed.  Crosscutting red oak left an extremely smooth surface.  I grabbed a piece of melamine particleboard for the ultimate test.  Again, the cut was nice and smooth and the top edge of the cut line was nice and crisp with no chipout.  There was just the smallest amount of chipout on the bottom edge, but hardly noticable.  But I did notice something curious.  I compared the tooth geometry on the Freud Premier Fusion with the Oldham Signature Series blade.  They looked strikingly similar.

Well, I’m in the middle of trying to clean up and reorganize my shop.  So I grabbed the stack of saw blades I had moved from Ohio.  In it, I found a barely used Freud Diablo blade with the gold coating.  Still sharp.  And I found a CMT fine cut-off blade.  Hmm…I forgot about that one.  But it needs sharpened.  So I’ve got the two blades that need sharpened plus the one that’s like new.  I guess I really didn’t need to buy that Freud Premier Fusion.  But I’m not going to return it, either.

A sure sign that your table saw blade needs attention is when it becomes difficult to push the workpiece through the cut. Or when the shop fills full of smoke as you try to cut that piece of maple.  That’s what happened to me in my continuing saga of saw blades.  I mentioned in this post that I had a couple of blades that needed sharpened. Now I’m not so sure.  I spent some time the other evening working on them with an old tooth brush and Boeshield Blade and Bit Resin, Pitch, and Gum Remover.

In ShopNotes No. 96, we had an article about Choosing and Using Bit and Blade Cleaners, including home-made cleaners.  A number of folks wrote in to tell us that some of our ideas were crazy or that their solution worked better.  We’ve had suggestions from oven cleaner to Formula 409. I say, use whatever works for you.  For me, I tend toward the commercial cleaners.  Our guys here in the shop seem to like CMT’s Formula 2050 Blade and Bit Cleaner.

Whatever chemical you use, chance are you’re going to need to use a little elbow grease, too.  As a matter of fact, it took a couple of applications of cleaner while I was busy scrubbing the residue off of the teeth.  I had the blade on several thicknesses of old newspaper and sprayed on the cleaner.  After scrubbing one side clean, I flipped the blade over and worked on it.  That left all the crud in between the teeth and on the face of each tooth.  Here, I stood the blade up, sprayed on some more cleaner, and worked my way around the blade with the toothbrush.  A little wiping with a rag removed the last of the residue and cleaner.

You’ll be amazed at how your blades look after a good cleaning. I inspected mine closely and couldn’t find any chipped or dull teeth. But it’s hard to make that judgement on looks alone.  I’m anxious to make a few test cuts and see if I need to take the next step and actually have them sharpened.

I’ll admit it. When it came time to set up my shop, I didn’t want to spend a lot of money on lighting. Yep…I’m cheap. So I went to my local big box store and picked out the least expensive flourescent shop lights I could find. But just so you don’t think I’m a total cheapskate, I did upgrade half of the tubes to the newer (and more expensive) daylight or full-spectrum tubes for more natural lighting. I learned that lesson from our new shop here at August Home Publishing. Natural lighting makes a big difference.

Now, my cheapness may come back to haunt me. The Consumer Product Safety Commission has sent out notification of a product recall for shop lights made by Cooper Lighting. You can read all about the recall here. To see the announcement on the CPSC web site, click here.

Well, since my shop lights look suspiciously like the ones that are being recalled, looks like I’ll have to climb a ladder and check them out. And if yours look like the one shown in the photo here, you should do the same.

This month's wood species is Mahogany.  A beautiful wood that has been favored by woodworkers for making "high end" furniture, cabinets, and so much more.  The dark reddish-brown color of the heartwood is easily identifiable.  Mahogany works and shapes easily with both power and hand tools - as long as they're sharp.  It's readiness to accept preservatives applied to it makes it a great choice for boats and outdoor furniture.

Thanks to the great folks at Highland Woodworking, home of "Saturday Mornings at Highland" a free educational series occuring every saturday at 10AM at their Atlanta, Georgia store.  Once again they've donated another customized Woodslicer Resaw Bandsaw blade to this week's lucky schwag winner.  But if you didn't win and still want to purchase one of these great blades, then just click on the picture below!

If you have comments, questions, show ideas or want to enter your name for a chance to win free schwag drop me a line at mattsbasementworkshop@gmail.com.