Playing with inlays. This is powdered copper in walnut with 4 coats of lacquer.

Hi Folks
Well - that's that. I've finished in the workshop and put the bench in the back of the van ready for the journey to Westonbirt tomorrow. I've just about finished all the planes I was hoping to make and I'm sat at the computer now printing out signs and labels. The rain is falling outside (obviously having a last go before the coming heatwave...........) but I'm not worried. I know its going to be a great weekend :)
I've made a couple of planes from some Indonesian Rosewood I've been hoarding. One is the pretty little smoother I showed off yesterday - the other is a monster Miter plane. She looks just awesome! If anyone is interested they'll be on my bench this coming weekend :)

Shock of the day was the Wife coming out to the workshop with the phone. "It's Konrad", she says. My jaw drops - not Konrad Sauer??
Oh, yes - a quick call before he heads to the airport to make his way over. It was great to have a quick chat (and also to find I'm not the only one feverishly packing bags!) and I'm really looking forward to spending a few days in his company. Did I mention Konrad and I will have our benches set up next to each other (along with Infill maker Bill Carter!) in the Classic Hand Tools marquee?
So make sure you head over to Westonbirt this weekend for the "Festival of the Tree" - you won't be disappointed!
Cheers
Philly

Click here to download latest episode

Status Report: Marc goes into a bit more detail on his Gadget Station: grain direction and acclimation. Matt is making his new bench out ofâââ.(drum roll)âââ.PLYWOOD!

Around the Web:
If you arenât on Twitter, you are missing out on the fun! We also review Charles Neils website, AntiquesBuiltDaily.com. Charles has a great collection of incredible videos and DVDs on all kinds of topics. We can all learn something from Charlesâ years of experience.

Safety reminder - Tablesaw injuries to remind us of what we learned during safety week.

Review of Final Cut Saw Blade and more info.

News:
Woodworking in America hands-on classes sell like hotcakes!!
Fine Woodworking starting to sell ebook versions of popular titles. Currently you can buy individual chapters downloadable as PDFs for $2 or buy the whole book (ebook version) for $15.

Hot Deals:
Pop WWâing 50% off back issues
Bessey K-Body Clamps 25% Off
Simple Green Cleaning towels (pop up container) almost 40% off.

Topics:
We discuss a recent article by Bob Flexner in the August issue of Popular Woodworking, titled â7 Myths of Polyurethaneâ

if you have a question or comment, you can email us at woodtalkonline@gmail.com or leave us a message at 623-242-2450.

 

If you have the time, please take the new listener survey at Matt's Basement Workshop and possibly win an iPod Touch.  Head over to the website to learn all about it.

I'm looking at 3.71 Gb's of PDF files. By 'looking', I mean just that. Looking. I've reviewed them so many times, I think I have memorized the entire contents of...

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Fine Woodworking's Jeff Miller, a professional woodworker and writer, just completed and evaluation of dust masks including reusable masks with replaceable filters and powered respirators. Jeff highlights the convenience and economy features of the North CFR-1 reusable mask as a good alternative to disposable masks. For serious task, when the chips are flying he reviewed powered respirator offerings. Among top brands tested, Triton's Powered Respirator and Trend's Airshield and Airshield Pro earned high marks. Jeff weighed a number of factors in his evaluation and selected Trend Airshield and Airshield Pro as the favorites, "The Trend Airshield and Airshield Pro distinguished themselves for comfort, clarity of vision, and overall user-friendliness".

North CFR11 Dust Mask nicely fills the gap between flimsy disposable dust masks and more serious respiratory protection like the Dustfoe 88. Replaceable filters (NIOSH rating N95) offer excellent dust protection. The low-profile mask body is made of very soft rubber, and is held in place with a double elastic strap. An exhalation valve vents the warm, moist air you exhale downward—helping the filter medium last longer and leaving safety glasses unfogged. All masks are size medium. Also available as a mask with 21 filters kit.

Trend Airshield, Fine Woodworking says is "...distinguished for comfort, clarity of vision and overall user friendliness".

The more we learn about long term exposure to airborne wood dust, the more important powered respirators become. Even with the best dust collection setups, certain operations create unrecoverable dust, which gets into the air and eventually ends up in your lungs. The Trend Airshield helps protect you by providing 4 hours of respiratory protection (to BS EN 146 THP2) with a 4.9 to 6.3 cfm flow of freshly filtered air passing through 2 filters, which you experience as a cool breeze. It's light weight (1.6 lbs) and has room for a second battery to bring run time up to 8 hours with a full charge. The respirator's face shield is rated to withstand low-energy impacts, and replaceable overlays protect it from scratches. The Airshield suspension system changes sizes in place with the twist of a single knob.

A great defense against this nuisance dust is Trend's Airshield Pro personal dust filtration respirator. Its dual filters provide a 98% efficiency factor and a flow 5.6 cfm to 7 cfm of freshly-filtered air. A comfortable face seal cradles the sides of your face and beneath your chin to seal out dust. The on board battery and motor sit further back on your head than in the original Airshield model, providing for greater balance and comfort as you work all day on a the 8 hour run-time battery. A clear plastic face shield provides low impact protection (ANSI Z87.1 rated) and replaceable visor overlays keep the view clear. Accepts optional clip-on hearing protectors. Headband adjusts from 20-1/2" to 24-1/2". Low battery audible alarm. Includes battery charger, 1 NI-MH battery, 1 visor overlay and carrying bag. Weight 2.2 lbs

funiture welding

It?s been a few months since I completed the Greene & Greene chest project and two since I finished the bench for my wife for Christmas. Since I?ve been busy with other things but it?s time to get going on a new project. Next up is a simple shaker style desk for my mother-in-law.

I bought the lumber, some nice cherry, at a local lumber mill just after New Year. It sat acclimating in my shop for about a month before I began milling. At this point I?ve made the legs (though they aren?t yet tapered) and gotten a good start on the aprons though I still have to make the tenons.

As it is a Shaker piece, the design is simple. In fact, the most interesting parts are hidden construction details (the top rail dovetailed into the legs and lower rail attached with twin tenons). It should be a fun project.

No, this title is not a reference to 19th Century British 'gentleman's' literature. It's been a while since last I updated The Toolemera Press website. I've been busy with The...

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Tobacco River Woodturner



Photo Courtesy Tobacco River Woodturner


John Peters: Mesquite Wood and Segmented Bowls.
 
I began turning wood in 1970 in high school wood shop and after thirty years as a machinist moved to northwest Montana. I've started making segmented bowls again, as a hobby. I like to use dense heavily grained woods for my projects and Mesquite is one of my favorites. Mesquite takes a high polish, glues well and is hardly affected by humidity and temperature. The vessel in the foreground of the picture of is mostly Mesquite; the zig-zag feature ring is Curly Maple and Purpleheart with Bloodwood top and bottom rings. There are 193 pieces of wood in the bowl.  I also use Rosewoods, Ebonys, Hard Maples, Yellowheart, 40,000 year old Ancient Kauri, American Holly and others. I give most of my work away as gifts but I will occasionally sell one. If you are interested my link is sajo@interbel.net.
 
Thanks for looking,
 
Tobacco River Woodturner
John Peters
Eureka, Montana.

A package from Mike Wenzloff arrived late in the day yesterday. I knew this one was coming, and it was all I could do to keep myself from tearing into it. But I waited - because there were two items for Riley as well, and I figured he would want to open it. Inside were two pairs of small saws - a rip and a crosscut. Riley's pair are quite small - but fit his small hands very well. At his request - his first project is going to be to learn to cut dovetails.



The other pair of saws were quite specifically designed. Some time ago, I asked Mike if he would be able to make a dovetail sized saw to be used specifically for cutting exotic woods. He was quite sure he could - so we moved on to the rest of the details. Ebony handles were decided on fairly early in the process, thanks to a good friend (thanks again Dan). Mike sent me several photos of different handle designs to choose from. We settled on a modified Patterson handle - and I have to say - I cannot imagine anything more comfortable. It feels as though I shaped it myself. The blade is 8" long and has 2" of usable depth.



Riley and I called Mike to let him know they arrived safe and sound and to thank him for doing such a wonderful job. He asked if I had tried them out yet and I explained that I hadn't - but the first use would be to cut the slot for an adjuster on an A2 jointer. The long silence was finally broken with “Oh geeze - now I am nervous!”



As I suspected - the rip saw worked perfectly and cut a beautiful clean kerf in the Brazilian Rosewood handle. So thanks again Mike for two wonderful pairs of purpose built saws.

Here is part one of laying out and shaping Carlo’s Plum Pudding. So many design elements to consider specific to the structural integrity of the Carlo Mollino coffee table and its ability to withstand the manufacturing process. In this episode we take the furniture design through the paces of machining and with minor safeguards and careful craftsmanship, the table, structurally takes the stress. The episode is loaded with design analysis of the piece and options to its final look.

Enjoy Part1 … Part 2 is right behind!!!

Formats available: Quicktime (.mov)

When you are considering window treatments for your home, it is important to know about many different options, besides curtains or standard miniblinds. As more people are putting money into their homes, it is easy to see why they are opting for something different. Plantation shutters offer many different looks for a home. You can use them to create a very traditional look and feel, but they can also be a more modern touch if you use a colored finish, rather than just a stained wood. There are so many options to condsider when you are choosing which plantation shutters are right for your home.

Once you have decided to go with a shutter, you must decide on which material is right for your home. Wood is very durable, can be painted or stained, and is a renuable resource, for those interested in using materials which are considered earth friendly. These shutters offer privacy, heat insulation, sound insulation and light control. The nice thing about shutters is that you can control, very easily, the amount of light that you let into each room. Also, when your home has an outstanding view you can set up your blinds to allow people to be able to see outside and enjoy the view, while still having some privacy.

The louver size determines how big of an opening you have when the blinds are opened. They can range from and inch and a quarter, to four and one half inches. It is a good idea to look at each of the different sizes and determine which type of opening would be appropriate for each room. A room with a view, for example, would be more likely to have the larger louver size, so that when the shutter is opened you can see out and enjoy the view. A bathroom or bedroom might be a good room to use the smaller louver size. This is because even when they are open, there is still a relatively small opening to see in and out of.

Overall, plantation shutters are a wonderful way to add elegance to your home, while also providing it with some practical uses and wonderful finished appearance. They are a simple way to make your house stand out from the others, and add a personal touch based on the color choices and sizes you choose for your home. Compared to finished product, the cost for plantation shutters is very reasonable overall.

Simon Harris writers about Plantation Shutters at http://www.shutter-world.com

If you're reading this, you should be out casting your vote. If you're a legal voter of the United States of course. If you're still reading this, what are you...

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She was short. It was 1996, and I still remember holding her in the Steak ‘n Shake parking lot and telling her that I wouldn’t be gone long. I was only moving to Michigan for 6 months at the most and I would come back to Indianapolis.

I just had to take the job up north to increase my salary and responsibilities before I could come back to Indianapolis as a “player.”

I believe our relationship was officially dead about two weeks later.

Then, I met Gail who had spent nearly her entire life in Holland, Michigan, and as the weather warmed and the frozen waves melted to reveal the beautiful white sand beaches of Lake Michigan, I fell in love not only with Gail but with this cute little town that cheers its Dutch Heritage.

Gail let me know from the moment I proposed to her that she would follow me anywhere in the world. (She apparently sees something in me that the vast majority of women never did…). Gail’s chance to follow through on that promise is just days away.

This weekend Gail and I are heading up to Traverse City for our annual color tour with the West Michigan section of the Mercedes Benz Club of America. We’ll scoot out of there on Sunday morning so we can make it back to Holland in time to watch the Colts play. Then, when the game is over, I’ll jump back in the car to complete the plan I started twelve and half years ago. To quote Tito, Jermaine, Jackie, Marlon, and Michael….”I’m going back to Indiana.”

On Monday morning, I officially exit the auto industry and jump into the most exciting challenge of my adult life. On Monday morning, I’ll wake up in Indianapolis and drive to my first day with what can likely be the last company I’ll ever work for.

There are lots of things to worry about. I don’t mean the part about finding a new house or debating with the movers just how big a jointer has to be before it becomes “excessive.” No, being me, my worries now shift to what to listen to while driving to that first day at my new office…

As Bernie Casey’s character John Slade said while takin’ it to The Man in I’m Gonna Git You Sucka, “This is my theme music. Every good hero should have some.” So it’s important that I roll into my new place on Monday with just the right riff pulsating through the woofers and tweeters.

Right now I am leaning toward EWF. Even in the 21st Century, nothing backs up a hero like Earth, Wind, and Fire. However, I still cannot decide whether I want to set the tone for my career move with September, Let’s Groove Tonight, Got To Get You Into My Life, or Shining Star…. I have 3 days to decide.


FYI… just in case someone thinks I am kidding about this whole theme music thing…. feel free to verify with Gail what happened when I dropped her off for her class at church last night….

Imagine a silver Mercedes roadster with Earth, Wind, and Fire at 120 dB in a four wheel drift as it turns onto the church driveway at about 70 miles per hour…..

Baa Dee Yaa
Say do you remember
Baa Dee Yaa
Dancing in September...


That’s how I roll. And the scary part is… they want ME to be their latex salesman.

I was home sick yesterday, but it was nothing to prevent me from working in the garage. So off I went!

I did 4 things for the first time here.

1. My first time working with Lyptus-
   I've never tried this wood before. Woodcraft had a bowl full of figured lyptus blanks for $2 so i bought one. Here's a good article about lyptus: Woodweb. For me, it worked much like maple. Small chipouts in the figure, nice and hard, looks great. The pen above was finished with BLO and several coats of a three pound cut of shellac.
2. My first time making a "euro" pen-
   I've only been working with the slimline kits. I thought I'd give the euro kit a shot. This was a Woodcraft $4.99 kit in 24k gold and a black cap. I've never seen the black cap before. Kinda cool.
   
   Turning this is a bit different because of the diameter changes required. The middle of the pen is a bit thicker than the ends. Most folks turn these with a gentle curve between the ends. I went for a bit straighter blank to avoid the "chunky" look. I need to turn a few more and decide what I like better.
3. My first time successfully making a band in the blank-
   The band is cocobolo. In the lyptus blank I used my table saw to cut a kerf, not quite cutting all the way through. I cut a slice of cocobolo just a bit smaller and glued aluminum foil (Reynold's if you care) to both sides with CA glue. I then set the whole sandwich into the lyptus blank with more CA glue. I let it cure for a couple hours to prevent separation later.
   
   The foil adds a very thin border between the lyptus and the coco. I couldn't go much thicker because of the gold hardware, but it serves its purpose nicely. Wood to wood doesn't look quite right in all the pens I've attempted it with. Using the foil to separate them did the trick.
4. My first time trying to make a satin finish on a pen-
   Because this was intended to be a "user" pen, I didn't want a glossy finish. I wanted a smooth, but satin finish to make it more comfortable in my hand.
   
   I achieved this by applying several coats of 3# cut blonde shellac. Before the last coat fully dried, I applied some Butcher's Wax with a 0000 steel wool. This gives the pen a durable finish that isn't too glossy or slick.

Overall I'd call this a success!

A European company called Miniot
is selling a nice wooden case for iPhones.
They offer a little bit of protection for your
phone and it looks cool. It’s carved from a
single piece of wood and available in oak,
paduak, cherry, mahogany, or walnut. The
price is around $80. If your cell phone is
dinged up half as much as mine is, this
might be a good investment!

Oh by the way, if you don’t have an
iPhone yet, they also make a case for iPods!

Hi everybody...........I'm on a roll, what a past 2 weeks. And now it ends with US Postal Service Commemorative Stamps all about the Eames.

Herman Miller, DJ DuPree, George Nelson, Noguchi.....we've been exposed to Eames and should surely appreciate this stamp.

I always buy a sheet to tuck in one of my woodworking text. Kinda fun finding it a few years down the road.

Pick up a sheet, if you're a follower of the blog you know the "Eames Team".

Neil

PS......editing now, look for a very special interview in the coming days. It's over the top.

It was a very productive, successful and enjoyable trip.

The prospect of travel reduces me to a nervous ...

For anyone interested in learning the right way to prep and sharpen their hand plane blades this DVD from Lie-Nielsen is a great tutorial.  David Charlesworth is already known for being a great woodworking instructor and "Hand Tool Techniques Part 1" just reinforces it even more so.

Covering topics from truing and prepping waterstones for sharpening to accurately setting up a honing guide repeatedly.  Other topics inside include flattening waterstones, understanding which ones to use and also setting up chipbreakers for your blade assemblies. 

The demonstrations in this DVD will have you sharpening your plane's blade in no time and getting scary sharp results right away.

To order your own copy  from Woodcraft just click on the DVD cover below:

Or head over to Lie-Nielsen to order directly.

Don't forget coming up in April, Hendrik is back and answering our questions about dealing with cup, bow, twist or other lumber imperfections.  So get your questions in soon.  Send them to mattsbasementworkshop@gmail.com, that's also where you can submit your name for free schwag, questions for the show or feedback.

And don't forget to head over to Chris Schwarz's blog to learn more about his classes, Lost Art Press.

Listen to today's show by clicking on the player below

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It's finally here!  Pt 2 of building the chisel plane will cover the construction of the chisel plane.  Now that we have the jig that'll hold the blank in place, it's time to do something with that blank.

Many of you sent me the plans to the FWW article featuring the chisel plane construction in issue #148.  Here's a link to it Wooden Chisel Plane.

If you'd like to enter for free schwag, have a comment, question or suggestion, drop me a line at mattsbasementworkshop@gmail.com or  head over to the website.  Or...leave a voicemail at 231 354-2338.

To download directly to your computer Right Click on direct download, choose "Save Target as"

If you are a regular visitor you will notice that my website has a completely new design.

This is very exciting as it coincides ...

Art is Individualism, and Individualism is a disturbing and disintegrating force. Therein lies its immense value. For what it seeks to disturb is monotony of type, slavery of custom, tyranny of habit, and the reduction of man to the level of a machine.
Oscar Wilde
The Soul of Man Under Socialism


There’s no better snack than nibbling on the hand of one’s feeder.
Jeff Skiver


Last week I emailed Popular Woodworking’s Managing Editor Megan Fitzpatrick a couple more Out of the Woodwork Features for calendar year 2009. She responded by saying she would pull one of them ahead to December 2008.

That confused me because just over a year ago I wrote a very special Christmas story specifically for Popular Woodworking, and it has been my assumption that they were saving it for the December 2008 issue.

So I asked Megan why she needed to run one of the new ones in December when we had the special Christmas story. Hesitantly, Megan confessed that the magazine's editing staff had decided to not publish my Christmas story in Popular Woodworking.

Therefore, I want all of my faithful blog readers to realize that the legacy of Jeff Skiver has now grown to include a Christmas story that is apparently too controversial for Popular Woodworking. In reality, as a professional (and a Capitalist) I am not too concerned because they paid me for it a long time ago. (Actually they purchased the First Rights to Publish, but I was paid whether they ever run it or not.) However, the strange thing is that I didn’t even think of this story as edgy when I wrote it.

This one page feature is just the normal Skiver attitude applied to a Woodworking Christmas theme.

So even though it doesn’t bother me that they are running a different Skiver piece in the December issue, I am still going to try to milk this out for all it’s worth and try to make the “Missing” Back Page Feature the stuff of legend.

If I have my way, the Canceled Skiver Christmas Feature will someday be as highly regarded by collectors of literary antiquities as the Dead Sea Scrolls. (I have a pretty high opinion of my work, don’t I?)

Despite my chosen title for this blog post, I am not going to do a Censorship Soap Box Rant. Popular Woodworking choosing to not run that feature isn't nearly as bad as when I was still writing for Highlights and suffered the ongoing torment of having Management cancel my best ideas for the monthly Goofus and Gallant cartoons.

In fact, as a way of finally achieving some healing for the Censorship I faced from Highlights, I now provide you (my faithful blog readers) with my top 5 Rejected Goofus and Gallant ideas:


1) Gallant always treats his dates with respect.

Goofus understands that “NO!!!!” means she is just being playful.


2) Goofus shoots up with anything he can find.

Gallant would rather forego a hit than use a dirty spike.


3) Gallant maintains a career so he can finance his own addition.

Goofus knows that his mom wouldn’t leave her purse out if she didn’t want him to borrow from her.


4) Gallant adorns his car with a bumper sticker that says, “COEXIST.”

Goofus’ car sports the old classic, “Ass, Gas, or Grass…nobody rides for free.”


5) Gallant includes Broadband Internet access in his monthly budget.

Goofus just downloads tons of illegal porn and copyrighted material over his neighbor’s unsecured WiFi. (As Goofus always says, “Do the models have to be 18 if you are downloading through someone else’s IP Address?”)

Medium Density Fiberboard (MDF) isn't just for counters and insta-furniture any more. I've seen it used as a veneer base and structural component by woodworkers doing stunning work, and there are many things to recommend it, like stability, consistency, and affordability.

But I just can't like MDF, and after using it for reference boards to test and adjust my Radial Arm Saw (RAS), I can't say that I like it any more than I did. I will continue to use this product for sacrifice tables on the RAS, for reference boards used to test its accuracy, and for some jigs, but I aim to avoid using it as much as possible. Here's why:

If you don't know what you're looking at, it's dust. Not regular saw dust, but the finest powder I can imagine that still looks like it might be a wood product. I sometimes forget a dust mask when working with real wood, but never with MDF. After one cut, I'm ready to put the ventilator over my face?even on the hottest most humid day.

Two new rules developed this week while I was adjusting the RAS. These are good rules for any power sawing, but essential when working with MDF:

1. Clear surfaces of all but the tools required for the current job. This makes it easy to vacuum up afterward, and prevents the dust getting in the working parts of your tools.
2. If it can be closed, close all tool storage completely (Even if it is nowhere near the saw). Again: an ounce of prevention will keep most of this dust out of your tools.
   

One final sad fact about MDF: while you can plane it (and to make the reference boards I found it necessary) you cannot make shavings. Even with a sharp blade, MDF will only produce dust. Blade dulling, throat choking (the plane's, not mine), dust.