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Video and a Tele

00/00/0000, 00:00 | Philsville
Hi Folks
Finished another little video - this one is making a raised panel with one of my planes.
Here's the vid.....



Also, in shock "not plane related" news, I've been re-finishing a guitar of mine. It is a Fender Telecaster that I've had for years - it has a horrible butterscotch finish that was one part plastic, one part toffee. You could just about make out there was wood under the finish - but only just. One day I chipped the varnish off the corner and it revealed some delightful grain figuring. So I continued to pick away at the varnish until it was bare - and it was beautiful!
So I have now sanded the finish completely off and replaced it with an oil finish. The figure is spectacular! I have just got to re-assemble the guitar and I'll take some more photo's.
Cheers
Philly

furniture 02

00/00/0000, 00:00 | Furniture Craft

Our last few Auriou tools....

12/27/2007, 21:24 | Highland Woodworking Blog
auriou-logo-s.jpg


As I noted back in October, Auriou has closed and is not making carving tools or rasps any more.

Shortly before Auriou closed, we received our last shipment from them. It included some tools we had carried for years and some that were new to us. Today, we are posting some of those new tools to our website. Naturally, supplies are limited to the stock on hand, but we think you'll find these tools interesting.

You can see our full collection of remaining Auriou products here.

Blair

Get Published - Bookcase Challenge #6: And The Winners Are...

04/26/2008, 01:37 | LumberJocks.com :: woodworking showcase

LumberJocks raised the bar again with over 50 entries in our Bookcase Challenge. You proved that it’s possible to be very creative even with such a common project and you made the judging process extremely tough for the editors of the Popular Woodworking.

Popular Woodworking

Here’s the summary of the event as well as the announcement of the winner and runner-ups by Glen Huey, Senior Editor of PW:

“Congratulations everyone. The LumberJocks excelled at designing great looking, buildable bookcases and we were certainly impressed with the group as a whole. This became a difficult task for the Popular Woodworking editors. We individually studied the entries to arrive at our own favorites, then brought those to a group meeting hoping we might see a consensus winner. Instead, we had 11 bookcases to work with to try and determine a winning design. Each design had aspects that we both liked and disliked (editors can be particular when it comes to projects for articles, you know). Even the top entries have design or possible construction techniques we would like to see tweaked, but here goes the list.”

“At the top of our list, after much discussion, is Ryan’s Shoji Screen Inspired Bookcase. This is a very nice design and will be a great article in our magazine. We look forward to working with Ryan as his bookcase comes to life in the pages of PW. Congratulations on his upcoming or recent family addition, too.”

“Close behind Ryan’s bookcase was Daniel’s A&C Bookcase with Magazine Drawers. This piece was very close to the top and had strong support from each editor. In the end, we felt that Daniel’s bookcase displayed too strong of a mixture of many A&C designs. And, the magazine drawers, when fully loaded, would be extremely heavy to access.”

“Also a strong contender was Charlie’s Sliding Dovetails Bookcase. What slowed our enthusiasm for this design was the difficulty of sliding dovetails, but when discussed further and a few suggestions were made in how this might become an easier project with a simple adjustment in joinery, Charlie’s design gained momentum, but was just nosed out by Ryan’s design.”

And here are three random winners of the LJ shirt:

Congratulations!

Wild is the wind

04/14/2008, 19:21 | Musings from the Workbench
Ha-hum. Perhaps that should be "Wild was the wind" for accuracy... If anyone cares to cast their mind back to last month and the rather excitable weather we had in Merrie Olde Englande? Yeah? Got it? Wind? Spring Tides? That sort of stuff? Well I had cause to empty out the old memory card from the camera and found the following:


Cast your mind back to here. Yeah, recall the willow throwing off the shackles of one branch? Remember how doubtful I was about the next branch "up"? Yeah, well I had a point it seems...


There, as they say, it isn't. That is to say it isn't "up" any more.



By the nature of the contorted beast, the split went deep into the trunk. And the next branch up was heading in a workshop-ly direction. I'm pleased to say The Management saw the peril and , Cornwall being Cornwall, the weekly-visiting fishman was hired to remove the offending tree.

Yes, the fishman. Bill the Fish, as we refer to him in a pseudo-Welsh manner. (Kinda like "Jones the Post" or "Williams the Satellite Installer" d'you see?) He's an ex-chef (couldn't take the stress of waking up at 3 am in a cold sweat imagining setting up 40 plates apparently) and now travels around in his van selling fish to the various old and young (mainly old) dears who are about during the day to buy it. It's almost impossible to get him to provide scallops, but that's by the by.

Anyway, when there's no fish (Bank Holidays, bad weather, etc) he turns his hand to, erm, just about anything. Including, it seems, taking down trees. Hey, he has a chain saw, what more d'you need? Well actually protective clothing. But he has that too. Well some of it. Oh heck, it wasn't me doing the hiring anyway... So on Good Friday he slaved like a Trojan in taking down and shredding the whole thing. Apart from a couple of chunks that are currently cluttering up the workshop with their ends sealed. Heck, something might as well take up floor space in the workshop at the moment - sure as a sharp plane makes shavings, I'm not....

Hope this almost-woodworking post hasn't shocked the multitude? Fear not. I came close to going into the workshop but was thwarted first by Paddy-The-Builder (can he fix it? Erm, hope so) and then Vic-The-Plumber (can I run away fast enough? Erm, no I can't) so the hibernation of all things toolish chez Alf is still sacrosanct. 

And finally, The Patient should really be re-classified. Possibly as The Im-Patient... Cooking has happened. Hobbling in the Big Wide World has happened. In short, The Patient is significantly more mobile and getting approving noises from the Physio, so our lives are pretty hellish just now. Yep, as foreseen; not quite well enough to regain the reins of domestic control, but more than well enough to tell us we're doing it the wrong way. In the words of Gene Hunt:


On which ghastly fan-girl note, enough! (Thanks to vickalo_999 for the icon, although I imagine she's unlikely to check out a woodworking blog...)

I'm hanging on in there - honest...

Tips On Working with Redwood

02/23/2008, 18:30 | Wood Destruction by a Woodscrub
Now that I've completed a couple of projects with redwood, I thought I'd share what I've learned.

  • Power tools don't work
    Especially if you choose redwood with any figure, planers and jointers will introduce chipping and tearout. Redwood is a brittle softwood, and does not respond well to high speed tools. Instead of a planer, use a hand plane. Instead of a jointer, use a table saw with a sharp blade.
  • Sanding Challenges
    Redwood grain lines are much harder and denser than the wood in between. If you sand with a typical finish sander with a padded base, you will find the wood between the grain lines to sand down much more quickly than the grain lines themselves. After discovering this while making my floating shelves I had a decision to make. Do I want to try to get the shelves perfectly smooth or work with the grain. A test board smoothed out nicely with sandpaper attached to a shop made wooden sanding block. But I rather liked the slight raised pattern caused by the softer wood sanding down between the grain lines. So I ran with it.
  • Flat? Whassat?
    I found that even BORG "S4S" (Surfaced Four Sides) redwood wasn't perfectly flat and straight. I chose my boards for figure and color first, then by what was flattest. Using a straight line ripping method (use Google, or wait for my write up sometime in the future on this technique) will get you one jointed edge. From there you'll have to decide whether to risk the tearout in a planer or use hand tools. I went the hand tool route...
  • Color
    Redwood color can vary widely from a deep maroon to a light tan. While all heartwood will darken with age or exposure to sunlight, the pale sapwood will not. If you leave sapwood in your workpiece be mindful of the fact that it will stay pretty much the same color while the red heartwood darkens over time. Also, there are wide variations in the color of the heartwood. The wood at your store is usually adequately aged so you have a good idea of the color the wood is capable of and where it will end up after aging. Working the wood removes the darker aged color, and it can then be difficult to determine what the color will be. Choose your wood by color, and if you are purchasing different shades of heartwood at the same time, save working the wood until right before your project, and somehow mark the wood after it's been worked to keep the colors separate.
  • Finishing
    I'll finish with finishing. I use shellac on redwood whenever possible. Shellac provides a better "lensing" of the highlights in redwood than poly. Many coats, sanding with 400 grit paper after every second coat, gives the best finish. On the floating shelves I had planned to use polyurethane because of the wet environment of a bathroom. But after seeing the results from the small shelf, making a test piece with the poly, and comparing them, I found the shellac to be MUCH nicer. Six coats, a couple coats of paste wax, and the shelves were ready.
I hope this helps you to explore redwood. The warm colors, distinctive grain, and specular highlights under shellac, all combine to provide you with a beautiful material for your next project.

Episode 94 - Bombe Secretary - Upper Case Door Pattern

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy is upset because the hinges have arrived but they have company markings on them, rendering them useless. So, Tommy goes to work on the doors. First, he shows where he got the inspiration and the pattern. Then, after cutting the pattern, he sands the edges so they are smooth and traces the lines.

The Pecking Order

00/00/0000, 00:00 | Woodworking blog Woodworking Magazine

So today I get a copy of the WoodWorker's Book Club bulletin and it lists the "Top 50 Member Favorites." I eagerly flipped through to see if my book on workbenches made the list.

It did. It was No. 30.

I was quite pleased by this bit of news. It was good to be on the same list as Taunton's "Complete Illustrated Guides" (at No. 1), Kerry Pierce's "Pleasant Hill Shaker Furniture" (No. 2) and Jim Tolpin's "Measure Twice, Cut Once" (No. 3, and one of my favorite woodworking books).

But my moment of glee was quickly flung into the dirty litterbox when I saw what aced me out at No 28: "Black & Decker's 24 Weekend Projects for Pets."  

That put my tail between my legs. Time to go home and start writing that birdhouse book I've had on the back burner.

— Christopher Schwarz

the Continued Transformation

00/00/0000, 00:00 | Woodworking Dungeon
My last post showed how a piece of pine being used in my current project looks before I start working on it.

After running the board through the planer and jointer, it then looks like this:


The planer gets rid of the nasty looking rough surface and leaves what resembles a typical looking board.

This typical looking board is then glued to another typical looking board to create a wider typical looking board. When that wider typical looking board is sanded, it looks more like this:


stay tuned as progress continues...

Episode 47 - Ask the Masters 04

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy and Al discuss the photos that two viewers sent in of their projects: Rick, who made a desk, and Keith, who made an armoire. Check out their photos on the forum. Next, Tommy and Al talk about the question of the week: What is the best way to attach legs to a column? Tommy had actually shown Al how to do this for a mahogany drum table Al made for his wife, which they show off proudly. Check out BobVila.com/AsktheMasters for full instructions.

Episode 24 - Bombe Series - Planing the Dividers

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Preparing the stock for the pigeonhole dividers isn't as easy as it looks. The stock needs to be milled to a 3/16" thickness, but in making it that thin it's way more likely to crack or split. The solution: support the wood as it runs through the planer. Tommy does this with a piece of MFD clamped down to the planer which provides the support the stock needs to stay in one piece as it passes through. Once Tommy has the stock milled to the correct thickness and the sides of the cabinet routed at the precise height, the dividers slide in "like butter."

Ancient Kauri Wood Ring Wedding - Promise Set

10/06/2006, 22:35 | Wood Rings by Simply Wood Rings


This Set is made from Ancient Kauri which is the world's oldest wood at 50,000 years old.

When I work with a wood that is this old it puts things into perspective in a very real way. I think of life without our minds trappings. Not empty but more full of what life really is.
Imagine for a moment what nature has done for us to have this natural miracle of our life from so long ago. This ring gives you a connection to an extraordinary time of pre-historic sunlight, rains and life from so long ago.

To see more visit my Shop at: http://www.simplywoodrings.com

Teak Antique Gazebo Kudus

06/04/2007, 05:44 | Antique Knockdown Carved Wood House

Recently, Gazebo can be applicated as :

  • Decorating of the house yard
  • Placed in the edge of the pools as a relaxing place
  • Placed in the house yard or garden
  • Placed in the backyard or terrace at the back house









Episode 65 - Bombe Secretary - Pediment Astragal

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy has finished the box frame with front work and blocking attached. Now it's time to make the astragal for the pediment. An astragal can be an architectural element used at the top or base of a column, and it is also used as a framing device on furniture. He drank extra coffee so his hands are nice and steady for the astragal work.

Episode 101 - Bombe Secretary - Setting Door Lock

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
The overlap is done, and now it's time to tackle the lock. Tommy runs over the problems it poses before setting the top, bottom and center lock. When he's done, he creates and sets the back panels for the glass.

Workshop for Lilliputians

05/01/2008, 00:37 | The Village Carpenter
June marks the 4th anniversary of the completion of my new workshop. Prior to that, I worked in a basement shop with concrete floors, 6 foot ceilings, exposed lightbulbs, and exposed knob & tube wiring. Dungeon-like.

Yet it was still my favorite place in the house.

I dreamed for 10 years of having an above-ground shop and when I finally decided to have one built, I spent a full year researching heating systems, insulation, material, lighting....everything.

I even built a to-scale model of the shop, complete with all my equipment, just to make sure that everything would fit and that I would be able to tell my builder where to put the outlets. I determined where to put the 18" bandsaw in relation to the back window, so that long boards could stick outside and rest on the sill while I ran them through the blade. The model also helped my builder work up pricing.

The first design had a second story and a finishing room closed off by a sliding door. After my builder told me how much it would cost, reality set in, and both those luxuries were crossed off the list.

The model itself was built hurriedly?just plywood tacked together with brads?but it helped immeasurably when I was able to tell my builder where to put my 300 pound band saw and 400 pound table saw, as he and his helper carried them out of my basement shop and into the new one. They were able to plop them down exactly where I wanted them. I doubt they would have appreciated some lady telling them to "Move the table saw to this wall. Nah, that's not right?move it to that wall instead. A little to the left, no right."

The next sound I would have heard would have been my contractor and his helper slamming the door shut behind them, leaving a trail of expletives in their wake.

Planning for and designing my shop was an exciting journey, and I ended up with a cute little woodworker's dollhouse in the process.

Tobacco River Woodturner

11/15/2006, 12:06 | The Wood Shop
Tobacco River Woodturner



Photo Courtesy Tobacco River Woodturner


John Peters: Mesquite Wood and Segmented Bowls.
 
I began turning wood in 1970 in high school wood shop and after thirty years as a machinist moved to northwest Montana. I've started making segmented bowls again, as a hobby. I like to use dense heavily grained woods for my projects and Mesquite is one of my favorites. Mesquite takes a high polish, glues well and is hardly affected by humidity and temperature. The vessel in the foreground of the picture of is mostly Mesquite; the zig-zag feature ring is Curly Maple and Purpleheart with Bloodwood top and bottom rings. There are 193 pieces of wood in the bowl.  I also use Rosewoods, Ebonys, Hard Maples, Yellowheart, 40,000 year old Ancient Kauri, American Holly and others. I give most of my work away as gifts but I will occasionally sell one. If you are interested my link is sajo@interbel.net.
 
Thanks for looking,
 
Tobacco River Woodturner
John Peters
Eureka, Montana.





Some thoughts on dovetails - part I

00/00/0000, 00:00 | Sauer & Steiner


For the last several weekends, I have been working on our kitchen drawers. I have just crossed a major milestone - there are more drawers completed than remain (only by 1... but it still feels great!). So I have had “dovetails” floating around in my head quite a bit lately.

There was in interesting thread about dovetails in one of the forums a week or so ago. The thread was titled “Skinny pins in hand cut dovetails”. After reading most of the thread - I started thinking on my own dovetail evolution - and the whys and how's of it. I have also had a bit of an epiphany moment sparked by that thread, and it has to do with the relationship between process and efficiency. I am fully aware that I may to step on a few toes with this one - and I am fine with that.

My goal with woodworking and planemaking is to become extremely efficient while continuing to improve my accuracy... and in that order. I make my living in the woodworking field - I have to be efficient. So everything I do is motivated by using the fastest method even if it means a slow initial learning curve - complete with bumps and errors. Sharpening is a perfect example. I made a very conscious decision to learn to freehand sharpen because once you know how - it IS the fastest way to sharpen. Sure, it made for a lot of frustrating sharpening sessions and the dizzying parade of sharpening jigs were quite tempting - but I can honestly say I am glad I stuck to my guns and learned to do it freehand. I am now fast at it, and don't hesitate to stop work to restore an edge. I will write more on freehand sharpening in another post.

Back to dovetails & efficiency. I believe that the dovetail joint is a functional mechanical joint that can be extremely beautiful if well executed. There are a lot of times when dovetails are used and they are not seen - and in these instances how it looks is less important (though they still need to be tight fitting and designed for mechanical strength). The drawer is usually to blame for all the discussion about dovetails - skinny pins vs fat pins, machine cut vs hand cut, spacing, angles, pin lengths etc. This is because these dovetails can be seen, and rightly or wrongly, have come to symbolize the quality of the piece they live in.

I decided that I would hand cut my dovetails for several reasons (in no particular order). I like the somewhat random and irregular look of handcut dovetails - they tell me that a person spent time making this - and I like that. I like skinny pins - especially in contrasting woods - they make everything look lighter and more delicate. I like irregular spacing. I tend to put narrower tails on the outside edges and gradually increase them as they get closer to the center. It means I don't need to do as much math and is really quite fast to lay out. Here is an example;


The tails on the top and bottom are 3/4", 1/16" pin, 1" tail, 1/16" pin, 1-1/4" pin. It makes for a somewhat rounding effect.

Once I made the decision to hand cut my dovetails it meant I needed to be as fast and efficient as I could be. To me, this means the goal is to be able to fit the dovetails off the saw - no paring. My friend Karen was over a few weeks ago and we were talking about this as we stood in a sea of kitchen drawer parts. I commented that I was going to cut to the line and not intentionally cut inside and then pare to the line. If I overcut and there was a gap - so be it. I would not scrap the drawer but live with it. I explained that I felt this was part of my learning process and working towards maximum efficiency. She gave me an affirming nod and agreed. As we continued to talk we realized that there are many woodworking schools out there that teach to cut well inside the line and to pare to get the right fit. Looking at that now - it seems a little off - it is teaching a process where the outcome is consistently a 10 hour dovetailed drawer! It may be beautiful and perfect - but the process strikes me as questionable - not to mention it is unrealistic to expect a client to pay for a drawer that took 10 hours to make. I would much rather endure the pain, suffering, and disappointment of a few gaps here and there knowing that I am slowly, over time, getting closer to dovetails that fit right off the saw (I am aware that I am building drawers for my own use and not for a client - so I do have the luxury of “learning” through my work). So with that in mind - here are a few examples of dovetails I have produced spanning my entire woodworking life.




This was the first furniture project I made with a drawer. The front is cherry and the sides are pine. Drat... it is a bit out of focus:)



These are the drawers on my left handed, shaker inspired bench. There are 10 drawers in all. The sides are 5/8" basswood and the fronts are 3/4" mildly curly soft maple. They are still a little clunky - but the spacing was starting to feel right on these.




This is a drawer in a table I built for my sister and her husband as a wedding gift. Skinny pins have arrived and are here to stay! 1/2" maple sides, 3/4" walnut front. Note the African Blackwood pull... I shaped them by hand... no lathe:(

Which brings us to the most recent dovetail project - the kitchen drawers. I have just finished 5 more kitchen drawers - here is a shot of the stack.



There was a magical moment that happened while building these 5 drawers - I did actually cut a set of dovetails that fit right off the saw. It is pictured below.



There are a few wee gaps - but after they were glued and planed flush, they were gone. And after this set - there was another set of 1/2 blinds and two sets of through dovetails that fit off the saw. This was most encouraging and confirmed to me that this longer road was the right road to take.

And hey... I have 7 more drawers to practice on!

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00/00/0000, 00:00 | Furniture Craft

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Golden Years

04/17/2008, 18:17 | Musings from the Workbench
Should you ever happen across me anywhere on the face of the interweb, muttering at length on the evils of poly-uckathane varnish, don't think it's from a position of strength now, will you? No, it's not because my hand is innocent of inflicting such horror; rather that's it's largely based on personal experience. One such varnished chicken came home to roost not long ago. Talk about a blast from the past - an early endeavour that was condemned to be returned to its perpetrator on the demise of the owner. There's an argument against living a long life, if ever I came across one. The idea of further youthful projects returning like so many homing pigeons is enough to make me wake up in the early hours in a cold sweat. But that's by the by.


Here's the darn thing. Yellow with varnish and definite signs that not all the glue was removed before the finish was dribbled on.


Oooo, and look at that nasty "seam" there too. Don't even start on the angles at the corners...


No, don't start there 'cos it's so much more obviously wrong on the bottom. D'oh.


On the plus side, the lid's a good snug fit and the felt lining hasn't parted company yet.


Now October/November 1993 - that's what? 14 1/2 years ago. At least I knew what the ruddy wood was I used back then... Like the built-up "joinery"? Yeah, half the reason for the gloopy finish was to keep the thing in one piece!

Unfortunately for my defence, what isn't immediately obvious in photographs is that the substrate for this parquetry box is actually balsa wood. And nothing reveals that it was made exclusively with a scalpel, straight edge and cutting mat. Oh, and lots and lots of glue. Frankly I look at it and wonder how in hell I did it. I think I'll call it the "arrogance of ignorance". I didn't know it was insane, not to say probably impossible, so I just did it.

I must confess, despite the myriad faults exemplified by this box, I find myself suffering something of a twinge of jealousy for that daring scalpel-wielder of 15 years ago. These days it seems like I know about 10,00 ways any one aspect of any project can go wrong; and now I know it can, it seems it frequently does. Is it like not showing fear to dogs? Does my anxiety transmit itself to the wood? Who knows? But sometimes it does feel as though the paralysis of knowledge has made me much less productive, rather less daring, and just possibly, I'm having rather less fun too...

Moral of the story? Erm... treasure your ignorance? No, that can't be right... 

Dogmatic About Dovetail Angles

03/19/2008, 14:10 | Lost Art Press Blog

If you own enough books, it's easy to believe almost anything and yet be certain about almost nothing.

Take dovetails. I've seen this joint cut with a wide variety of slopes during the last 15 years. And every person who cuts this joint has a personal or historical preference about the slope they use.

For some craftsmen, the slope varies simply because they eyeball the layout. Frank Klausz, one of the two living dovetail savants I know, says he cuts his dovetails anywhere between 10° to 15° off the vertical. Tage Frid preferred slopes of "about 10°."

Other well-known dovetailers use marking jigs to lay out the joint, which locks them into particular angles. Rob Cosman, the other living dovetail savant, uses 10° for softwoods and 8.5° for hardwoods.

For the last 15 years I've been cutting dovetails, I've used the angles used by my first instructor: 10° for softwoods and 8.5° for hardwoods, just like Cosman. But for some reason, I've become dissatisfied with the way the joints look when they are visible on a piece of casework.

So I hit the library a few weeks ago, and now my head hurts from the bludgeoning. Dovetails might take their name from a bird, but reading about them is a trip down the rabbit hole.

What the Dead Guys Say
To understand how little there is to understand about dovetails, let's take an abbreviated journey through the literature. I promise to be quick like a bunny.

Charles H. Hayward, the mid-20th century pope of hand-cut joinery, suggests three slopes: Use 12° for coarse work. Use 10° or 7° for decorative dovetails. There is no advice on hardwoods vs. softwoods.

F.E. Hoard and A.W. Marlow, the authors of the 1952 tome "The Cabinetmaker's Treasury," say you should use 15°. Period.

"Audel's Carpenter's Guide," an early 20th century technical manual, says that 7.5° is for an exposed joint and 10° is right for "heavier work." No advice on hardwoods vs. softwoods.

"Modern Practical Joinery" the 1902 book by George Ellis recommends 10° for all joints, as does Paul Hasluck in his 1903 "The Handyman's Book."

So at least among our dearly departed dovetailers, the advice is to use shallow angles for joints that show and steeper angles if your work is coarse, heavy or hidden. Or just to use one angle and be done with it.

At least in my library, the advice on softwoods and hardwoods seems to become more common with modern writing. Percy Blandford, who has been writing about woodworking for a long time, writes in his new book, "The Woodworker's Bible," that any angle between 7.5° and 10° is acceptable. The ideal, he says, is 8.5° for softwoods and 7.5° when joining hardwoods.

My Own Eye
One Wednesday morning I laid out and cut a bunch of these dovetails. I ignored the really shallow angles (6.5° to 8.5°) because I wanted to adopt something more angular. The 10° dovetails looked OK. The 12° dovetails looked better. The 14° tails looked better still. And the 15° looked really good as well. (The photo at the top of this entry shows a 15° dovetail with a bunch of alternatives marked on it.)

But I've some defect in my personality that keeps me from choosing the most extreme position, so I settled on 14°. And it's a good thing, too, because a few days after that, the mindreaders at Lee Valley Tools released a 14° dovetail marker (I really should start wearing my tinfoil hat more). I ordered one ? it seemed to be a sign.

Whatever angle you use for your joint, you can rest easy knowing that someone out there (living or dead) thinks you are doing the right thing ? unless you cut something more than 15°, then you're just nuts (or use a dovetail jig with your router).

? Christopher Schwarz

????????????/ bowl turning on pole lathe

02/16/2008, 13:44 | Masashi's woodworking diary
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John Brown: 1932-2008

00/00/0000, 00:00 | Woodworking blog Woodworking Magazine

When we started Woodworking Magazine, one of the things we definitely wanted to include as part of the fabric of the publication were quotations about the craft that made us laugh or think.

And when we launched our first issue in March 2004, there was no doubt or discussion about what quote would be emblazoned at the top of the first page:

“By all means read what the experts have to say.
Just don’t let it get in the way of your woodworking.”
— John Brown, welsh stick chairmaker

Brown, who died June 1, is in my estimation the most influential writer on handwork of this generation. His columns in Britain’s Good Woodworking magazine inspired thousands of woodworkers to attempt or even completely embrace handwork.

His columns were short epistles on topics philosophical, mundane or both. He might offer a recipe for bacon in one column, offer plans for a workbench in another and in a third comment on the sad state of woodworking where we have traded skill for speed.

Brown was at times crotchety in tone, other times apologetic (to turners in particular); but he was always the spokesman for anyone who wanted to take hammer in hand and try to build something – either fantastic or mundane – using hand tools.

Brown himself was a boatbuilder who was made obsolete by fiberglass watercraft. After spotting a primitive Welsh chair in a shop in Lampeter, as Brown put it: “It was like a vision. I had never seen anything that had made so instant an impression on me.”

And so he built a Welsh stick chair like the one from his vision. He began selling them. He began writing about them. “Welsh Stick Chairs” was published in 1990. It’s a short volume, but is one of my prize possessions. In it, Brown gives a concise history of the Celts and their furniture. Then a short history of his love for the craft. The remainder of the book is photos of Brown in action, building what he calls a “cardigan chair.”

I first encountered his column in Good Woodworking in the mid-1990s. Brown had begun writing for the magazine during issue 13, I believe, which was the November 1993 issue. It was called “The John Brown Column,” and discussed mostly chairmaking, but with all hand tools. His run of columns there ended 32 issues later with a condemnation of power machinery in June 1996.

After a year of respite, Brown returned to the pages of Good Woodworking in issue 58 and continued for a couple more years. The last column I have of his is from December 1998. He continued as a chairmaker for awhile but during the last decade, Brown turned his attention to studying art.

"The John Brown Column" – sometimes titled "The Anarchist Woodworker" – was so inspiring to me, it’s difficult to quantify. I think it’s best said that if I had to have only one hero in woodworking, it would be Chairman Brown.

Not only did his writing encourage my hand-work skills, he also inspired me as a chairmaker to the point where I even ventured into the Canadian wilderness to take a class in Welsh chairmaking from David Fleming, a Cobden, Ontario, chairmaker who is Welsh.

All this detail above might make me sounds a bit like a stalker, but I never met John Brown. It was one of my primary goals for the coming years, which I can now bitterly cross off my to-do list. My plan was to ask if we could reprint his columns in book form so they could receive the wide audience they deserve. That project might be in limbo now, but perhaps his heirs will be willing.

If you can get a copy of “Welsh Stick Chairs,” you certainly will get the flavor of his writing and wit. And if I have any luck, perhaps you’ll also get to read his columns and then understand the loss the world of handwork has suffered this week.

— Christopher Schwarz

A refreshing return to tradition

00/00/0000, 00:00 | Sauer & Steiner

Part way though this plane I realized this is the most "traditional" infill plane I have made to date. It was great to return to the roots of British infill planes. This is a 16-1/2" long A1 panel plane - infilled with Brazilian Rosewood, 01 tool steel sides and sole and a bronze lever cap and lever cap screw. This combination of materials is the epitome of British infills.





I was also reminded why Brazilian Rosewood was the infill material of choice - it is one of the finest woods to work with. The front bun on this plane was roughed out in 2003 and I have been waiting to use it ever since. I knew the figure would be good... but this really knocked my socks off!



One of the challenges of having such a great piece of wood for the front bun, is continuing it to the rear infill. The black streaks that run through the rear infill and handle certainly tie it all together.



Coming off the heels of two large jointers - lapping this plane was a real treat. For what it's worth... the lapping music of choice was Ministry & I used 12 sheets of lapping paper.

Steel City Contest Winner

04/09/2008, 20:57 | Popular Woodworking
The winner of the Steel City Tool Works 10" Granite-topped Table Saw is (drumroll please): Ron Burris, Sr., a retired chief master sergeant with the United States Air Force.

"I can?t tell you enough how thrilled I am to be the lucky one that was chosen as the winner of such a wonderful table saw," wrote Burris.

"This saw will help me continue to improve my skill level as a woodworker. When I retired from the Air Force I wasn?t sure what I was going to do with all my spare time. Over the past seven years, I have spent a lot of that time renovating an old house.  It?s hard to believe but I really enjoyed learning how to DO-IT-YOURSELF and it really sparked my interest in working with wood.

"I have been upgrading some of my power tools over the last year or so with plans for a new table saw and drill press this summer.  Thanks to all of you at Popular Woodworking and the folks at Steel City Tool Works, now I can add a dust collection system to my fledgling work shop sooner than planned. This has been incredible, thanks to everyone ."

Congratulations to Burris from everyone at Popular Woodworking and Steel City Tool Works. And thanks to all of you who entered the contest (and be on the lookout for a new contest in the very near future!).

? Megan Fitzpatrick

 


Dying Arts and Mysteries? I don't think so.

12/11/2007, 12:28 | Arts & Mysteries with Adam Cherubini - Blog

Writing for PW is really cool. People I tell about it often ask whether I feel great about seeing my name in print or the validation of being published. I don't mean to sound ungrateful but the answer is no.

I enjoy the challenge of researching articles and trying to bring something fresh to woodworkers. I enjoy the job of writing.

But there is one incidental benefit that I really like. I like meeting with woodworkers, getting emails about what you are doing, where your interests lie, and trying to help answer your questions. This has allowed me to be privy to the greater trends and market forces. Because this incidental benefit is inevitably paid for by you Arts and Mysteries readers, I felt it was my responsibility to share with you what I've learned:



I exhibited my wares at a craftshow recently. During a slow period, a few other crafters visited my booth to chat. Each bemoaned the demise of craft in America.

While I was sympathetic, I felt it was also my responsibility to share with them my perspective. I'm seeing a great resurgence in traditional craft. More and more woodworkers are using traditional tools, liking them, and becoming more interested in traditional techniques, traditional joinery, and even traditionally styled furniture. Never before has there been so much information available, or such high quality tools. 10 years ago, you'd have been hard pressed to find a good western dovetail saw. I count 3 or 4 extraordinary saws on the market today.

Woodworking is a solitary activity. Most of us work alone. But I have a different perspective. What I want you to know is:

1) You are not alone. You are part of a large movement of woodworkers exploring traditional techniques and discovering the lost arts and mysteries.

2) You have brought this about- by the choices you've made in books and magazines, tools and even the projects you've taken on. You are shaping woodworking's future, and in my opinion, for the better.

And there's something I would like you to do for me: I would like you to start seeing yourselves as part of a community. Don't quibble with each other on the internet. Help each other. Also, recognize that the work you are doing is important. Take it seriously and share it with others. Share what you've learned and you'll inspire others with your efforts.

I think in 20 years time, we're going to see a return to craftsmanship the likes of which we have never seen before. I don't believe the attitudes required, attention to detail, a certain process orientation, a pride in manual labor, are going to stop with woodworking. A new day is dawning. You are not only part of that. You are responsible for it. Enjoy it.

? Adam Cherubini >

The Many Advantages of the Nicholson bench

03/02/2008, 15:15 | Arts & Mysteries with Adam Cherubini - Blog

I hosted a sapfm chapter meeting in my tiny basement shop yesterday. My Nicholson bench provided comfortable theater seating for 5.



A walnut plank, supported by hold fasts, served as a comfortable and stylish foot rest. I pulled my workbench away from the wall and repositioned my CF powered worklights to illuminate and focus attention on the demonstration.



12 woodworkers participated in lively discussions and tried their hands at filing, planishing brass and steel, and filing and setting saw teeth. Despite the cramped conditions, a good time was had by all. I think whenever you have a chance to gather with fellow woodworkers, it's gonna be fun.

Speaking of which, we had a special surprise visit from author, instructor and Philadelphia windsor chair maker Jim Rendi. Jim is fantastic and it was a honor to have him join us.

This meeting has given me the confidence to try this again. I was afraid the shop would be too small and uncomfortable for a group of this size. But my collapsible Nicholson bench and a few throw cushions made all the difference. This is just another example of the many advantages of a long bench with hold fast holes on it's front!

? Adam

Bowl Practice

00/00/0000, 00:00 | Woodworking Dungeon
I turned a new bowl the other night. I'm looking to practice a little. I'd like to create a segmented bowl soon and thought it might be a good idea to practice on a solid piece first.


I used a piece of yellowheart (2"x6"x6") and sanded up to 600 grit sandpaper.

Episode 95 - Bombe Secretary - Scallop Cut & Gluing Doors

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
The door pattern has been cut and Tommy now goes to work on the corners with a chisel and a router plane. Once the corners are done, Tommy can send the pattern to the glass company.

257 - Chris Schwarz on MBW

04/18/2008, 03:51 | Matt's Basement Workshop Podcast

Chris Schwarz, editor of Popular Woodworking and Woodworking Magazines, author of "Workbenches:  From Design & Theory to Construction & Use", and of course star of three Lie-Nielsen DVDs agreed to come on the show for an interview with yours truly.

While I meant to ask Chris everything under the sun regarding hand tools and his various articles that I've accumulated over the past few years (I swear I'm not a stalker, just a devoted Schwarzee).  I narrowed it down to just a few key ones ranging from hand sawing to dealing with letters to the editor by happy and unhappy readers alike.

I hope you enjoy this interview as much as I did doing it.  Chris agreed to come back on some other time, so stay subscribed for possible upcoming visits in the future.

Hendrik is returning in May to answer your questions about getting a woodworking business up and running.  It's a little teaser before his annual seminar so get those questions in as soon as possible.

Also, Hendrik is starting his annual three part finishing seminars: 
Part 1 "Preparing the Surface and Staining" - April 26th or May 3rd. 
Part 2 "Hand Finishing and Rubbing Out"    - May 10th or 24th.
Part 3"Antique Restoration Techniques"      - May 31st or June 7th.
So if you live in the Toronto area or feel like visiting it, and you want more information about Hendrik's finishing seminars, send an email to info@passionforwood.com

Of course you can always drop me a line with your questions, comments, suggestions and schwag entries anytime.  Just send them to mattsbasementworkshop@gmail.com.


 

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