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Harbor Freight Cen-Tech Digital Angle Gauge

00/00/0000, 00:00 | Wood Destruction by a Woodscrub

Cen-Tech Digital Angle Gauge
From Harbor Freight. Regular price $29.99, at the time of this writing it is on sale for $24.95!

I know, Wixey has the name for these little digital angle gauges. But the HF version works just fine.

It ships with the angle finder and an instruction sheet (I hesitate to call it a pamphlet) in a small white paper box.

It's pretty straightforward to use. Set it on your horizontal surface and turn it on. Give it a few seconds to settle on an angle then push the "Calibrate" button. The trick here is not to move the device while pushing the button. If you move it too much it will either be inaccurate or you'll get an "Err" on the display. Once you've calibrated it and it reads zero, put it on your blade or fence (my Rockwell 4" Jointer is in the photo). Give it a few seconds to settle then adjust your device a bit at a time. You have to let it catch up to your adjustments, so adjust slowly. Once you think you are set, wait a few more seconds to let the reading settle down. You may have to make another tiny adjustment at this point to nail your desired angle.

Once you're done, or you've got an "Err" on the display, press and hold the "On/Off" button for 5 seconds to turn the device off.

Not having owned a Wixey or other Digital Angle Gauge, I can't do a direct comparison. But the HF one is very accurate. It is sensitive to being picked up or moved too suddenly while it is turned on, resulting in the "Err" display, but rebooting the device takes care of the error.

It was definitely worth the $$.

Angels Among Us....

00/00/0000, 00:00 | Skiving Off
We are home from Ireland. In the 16 years since I graduated from Rose-Hulman (my glorious Alma Mater), this is the first time I have ever had two weeks off of work (other than Christmas shutdowns or the dreaded company downsize). It was almost like having a sabbatical.

Although at least 100 people a day hit this blog, I have to assume my mother is the only one who actually reads it. So, Mom, I know how tough it has been for you to not have new material to stare at. Therefore, I think to make up for the lack of blogging over the last two or three weeks, I am going to do a bunch of short little posts over the next few days. They will be much shorter than normal, but there will be more of them. So, in some ways for at least a week or two I am going to finally make this blog what a blog should be....short and interesting. We will start that plan off tonight.

Ready.... Let's do it:

I am about 77% bought in to that concept of a parallel universe that is exactly like ours with the exception that George Bailey was never born causing Bedford Falls to indeed become Potterville. I saw something on my trip to Ireland that provides a data point in support of parallel lives/universes.

While in Dublin a couple of weeks ago I happened upon a 14 year old version of myself.

I have a fun little thing I like to do. When I see someone taking pictures, I like to provide delightful background scenery. I don't mean the obligatory throwing up of bunny ears behind one of the photo's main subjects. I mean adding happy little scenes that although visible are still subtly pushed off in the shadows. For example there are more than a few wedding reception photos where a keen eye will catch me performing the solo Heimlich maneuver on the back of a chair. There are family reunion photos that would APPEAR to have me punching one of my 4 year old nephews right in the kidney.

Two weeks ago as my lovely wife Gail took a picture of our friends and travel mates crossing the Ha'Penny Bridge, a young Dubliner managed to stop and jump into the photo just at the exact moment when Gail fired the shot. My best friend Matthew saw this going down and was clearly puzzled by the event, but his wife Marikay was oblivious to it. As soon as the picture was shot, the young man drifted away into the crowd, and was never seen again. Let me go on record with this...Guinness Factory, Cliffs of Moher, River Shannon...none of the subsequent photos from the trip gives me as much happiness and joy as the smart alecky kid on the Ha'Penny Bridge.

I am glad to know that as I move onto young adulthood there is a new generation of Weisenheimer out there ready to pick up the mantle and make this world a less serious place to be.

Perhaps he was a comedy angel???? Here is a new scripture for my personal Bible I am writing in my spare time, "The funniest candid moments of life are when you have entertained comedy angels unawares."

Bravo to my kindred spirit in Dublin shown in the photo below.




First Look: Woodworking in America

00/00/0000, 00:00 | Woodworking blog Woodworking Magazine

This fall, our magazine is sponsoring the first-ever weekend conference devoted to hand tools and learning to use them.

We're calling it the Woodworking in America conference, and we'll be bringing together the country's best hand-tool woodworkers and manufacturers for a symposium in Berea, Ky., on Nov. 14-16.

There will be more than 40 short classes on tools and techniques during the long weekend, plus a marketplace where toolmakers can display (and sell) their wares, social events with the demonstrators and toolmakers and more.

So who is going to be there? Here's the list of people who have agreed to teach seminars during Woodworking in America as of this date (with more to come):

Roy Underhill: Known as "St. Roy" to the legion of fans who watch "The Woodwright's Shop" on PBS, Roy worked at Colonial Williamsburg and then launched his show about traditional hand tools.

Frank Klausz: One of the country's consummate craftsmen, Frank is a professional New Jersey cabinetmaker who trained in Hungary and has a lifetime of experience with the full range of handwork.

Michael Dunbar:
Founder of The Windsor Institute, Michael has single handedly revived the craft of building Windsor chairs, has trained thousands of woodworkers and is a passionate student of the art and history of handcraft.

Adam Cherubini:
The author of Popular Woodworking's popular "Arts & Mysteries" column, Adam is a devoted 18th-century woodworker who builds period pieces using period tools.

James Blauvelt: A Connecticut cabinetmaker, joiner and carpenter, James owns Bluefield Joiners and is a student and teacher of Japanese tools and traditions.

Robin Lee: The president of Lee Valley Tools in Ottawa, Ontario, Robin has been a driving force behind the expansion of the Veritas line of premium handplanes and a caretaker of the company's immense tool collection.

Thomas Lie-Nielsen:
The founder of Lie-Nielsen Toolworks in Warren, Me., Thomas has been making and selling premium traditional hand tools for 27 years. Thomas's company was the trailblazer in reviving many traditional forms of tools that had been lost.

Larry Williams and Don McConnell: Two of the principals behind Clark & Williams in Eureka Springs, Ark., Larry and Don are bottomless wells of information about traditional tools and their workings. Both are accomplished woodworkers, planemakers and tool historians.

John Economaki:
The founder of Bridge City Tool Works in Portland, Ore., John has long been a pioneer in developing new (and very beautiful) forms of hand tools for woodworkers.

Konrad Sauer:
The owner of Sauer & Steiner Toolworks in Ontario, Konrad is one of the leading makers of custom infill handplanes.

Wayne Anderson:Wayne specializes in designing and building custom infill handplanes that are deeply rooted in the past but are each a completely original work of art.

Ron Hock: One of the earliest and most important players in the revival of handtools, Ron makes high-quality replacement plane irons, chipbreakers and marking knives in Ft. Bragg, Calif.

Mike Wenzloff: The founder of Wenzloff & Sons sawmakers in Forest Grove, Ore., Mike is a long-time woodworker and expert in saws and saw sharpening. His premium saw business has exploded in the last two years.

Joel Moskowitz: The founder of Tools for Working Wood and an expert on woodworking history, Joel has recently been making many traditional hand tools, as well as selling them through his catalog and web site.

Clarence Blanchard: The publisher of "The Fine Tool Journal" and the president of Brown Auction Services, Clarence sees more old tools in a week than most of us see in a lifetime.

Kevin Drake: After studying under James Krenov at the College of the Redwoods, Kevin founded Glen-Drake Toolworks, where he combines woodworking, toolmaking and education. His innovative tools have received numerous awards; we named his Tite-Mark one of the "Best 12 Tools Ever." 

If you are interested in attending, please visit the web site that is dedicated to this conference at WoodworkinginAmerica.com and sign up for the conference's newsletter (the sign-up box is on the top right of the page). You'll then be the first to be notified of when registration will open (it will be before July 1) and the pricing for this event.

Attendance will be limited to a few hundred people (we want to keep the event intimate and manageable), so be sure to register as soon as slots become available. We are expecting the conference to sell out.

There are more announcements and surprises ahead that I cannot share with you right now, so please stay tuned to the blog and the conference's newsletter.

— Christopher Schwarz

Interview with Jim Heavey of Wood Magazine

00/00/0000, 00:00 | Woodworkers Resource

Here's the second interview we did at The Woodworking Show in Atlanta, GA. This interview is with Jim Heavey of Wood Magazine. Jim tours the country working at woodworking trade shows for Wood Magazine.

Jim's job is to conduct workshops that teach woodworking skills such as how to cut and install crown moulding, building small jewerly boxes. installing cabinets, and everything inbetween.

I hope you enjoy this interview. If you have any questions you can email us @:

contactus@woodworkersresource.com

For more information on woodworking and to sign up for our newsletter so that you never miss a video, go to:

www.WoodworkersResource.com

Door lip and rabbet...

00/00/0000, 00:00 | The Refined Edge
Rather than leave an open gap between the doors, even a small one, it is much preferred to create a mating set of lip and rabbet along the inner edges of the front door panels. This serves to provide a positive closure of the doors and masks the very small reveal between the doors. In this particular case , I create an outside lip or rabbet on the right hand door as this is the first door opened. The method I utilize is to mark the outline of the rabbet, in my case 1/4 in. X 1/4 in. and begin to remove material at the edge of the right hand door. The wood removed is part of the hardwood edging I installed within the door panel edges prior to veneering. The tool I use is a skew rabbet block plane with adjustable fence. This particular plane is based on the Stanley No. 140 plane. I added a wood auxiliary fence to the plane to extend the bearing surface of the plane against the edge of the door panel.


This process went along fairly well without any surprises and afterwards I re-installed the door and began to fit the mating edge to it. This rabbet will mate perfectly with the right hand door edge. Rather than concern myself with a slightly wider left hand door I add a lip of the same wood and grain orientation to the inner edge of the left door instead. This allows me to create two identically sized door panels and since veneer is involved, the complexity of the process is simpler if the door panels are of equal dimensions.


I currently have the left hand door rabbeted edge in the process of glue-up and afterwards I will perform any small trimming to ensure the fit is perfect between the doors. There is a small, slightly greater than 1/32 in. gap between the doors at the moment which will have less of a reveal apparent once the lipped edges are created and installed.


Andre J. Roubo: Translation of ?L?Art Du Menuisier?

06/07/2008, 16:10 | Lost Art Press Blog

One of the most important early books on woodworking has been indecipherable to everyone who cannot read 18th-century French. Andre Roubo?s landmark five-volume ?L?Art Du Menuisier? is difficult to find ? reprints are available mostly in Europe and at Tools for Working Wood ? and even harder to actually use.

To my knowledge, no one has attempted a systematic translation of these books, which cover furniture-making, carpentry, marquetry, carriage-building and garden structures.

Ever since I first got a glimpse of Roubo?s books, with their exquisite oversized engravings of woodworking tools, benches and practices, I was hooked and really wanted to engage in a full translation. But rather than learn 18th-century French, I?ve enlisted the help of Bjenk Ellefsen, a woodworker, post doctorate fellow in cross-national comparative socio-economical studies and native French speaker.

Bjenk has been reading and translating volume one on carpentry and construction for us, and we are going to publish it here in installments on the Lost Art Press blog as they are completed. These installments will be free for all, but Bjenk and I have a request: If you spot errors, typos, inconsistencies, or things that just don?t make sense, please drop us a line or leave a comment below that entry. We?ll look into it. We want this translation to work for working woodworkers. (And if you want to help translate, let us know that as well. There is plenty to do.)

This section is best read with plate 11 handy. By clicking on the link below, you can download a larger version that is easier to read.

Plate11_full.jpg (848.54 KB)

This is an exciting personal project for Bjenk and me. And while I don?t know when we?ll be done or what we?ll learn, I know it?s going to be a great trip. As you?ll see as you read the first entry ? about Roubo?s famous workbench from Plate 11 ? the information is golden. During the next installment you?ll learn about preparing stock, and you?ll learn a little more about Bjenk.

? Christopher Schwarz

A note on dimensions: The French system of measurement in the 18th century is a little different than the modern imperial system. A French inch (pouce) is the equivalent to 1.066? in modern imperial. Each French inch is further divided into 12 ?lines.? Each line is equivalent to .088? today. The French foot is 12.44?.

We chose to leave the French measurements intact in the text, but we?ve provided modern equivalents in brackets when Roubo discusses ?lines? ? which is a bit foreign to modern eyes. The other measurements in feet and inches have been left intact from the original manuscript. If you need to convert a certain measurement to a modern equivalent, you can use the paragraph above to make the conversion.


Menuisier, I. Part. Chap. V
Third Section
On tools for cutting and preparing wood

The workbench is the first and most necessary of all tools for ?woodworking? (see translator?s note No. 1 below). It is made up of a top, four legs, four rails and a bottom. The top is made from a sturdy plank or table of 5? to 6? thick by 20? to 25? wide; its length varies from 6? to 12?, but the most common length is 9?. This table is made out of elm or beech wood but most commonly from the latter, which is very stout and of a tighter grain than the other.

It must be pierced with many holes into which a holdfast can be placed. These holes must have 14 to 16 lines of diameter [1-1/4? to 1-13/32?] and must be pierced through the top of the bench perpendicularly. Their number is not fixed, but in general we must avoid making too many unnecessarily. Eight to nine is appropriate; that is, four placed 8? to 10? in from the front edge of the workbench, one of which will be 14? to 16? inches from the hook, and the others of equal distance starting from the right front leg of the bench until the first hole, like those that are a, a, a, a in Figure 1. The others b, b, b, b are pierced on the other side of the workbench and laid out so that they will be placed in the middle of the spaces between the holes at front, to about 1? from each end of the workbench.

At 3? from the front edge of the top, we cut a mortise through the top that is 3? square, which must be very perpendicular and precisely straight inside so that the stop, which we insert into it with some resistance and that we raise or lower with a mallet, does not split the sides (of the mortise), which would happen if the inside was concave.

The stop must be 1? long at least and made with very stiff and dry oak so that it can resist the mallet blows we have to administer to move it. At the top of this stop we place an iron hook, which has teeth similar to those of a saw, to hold the wood in place that we work on. We must observe that the hook is tight in the top of the stop and that the teeth are raised slightly so that when working with very thin pieces, we do not strike the hook and its teeth with the iron of the tools, which would happen if the back of the hook was more elevated than the front. The shank of the hook which enters the stop must be square in form and pointed at the tip. The shank and the top must not be welded but made of one piece that we bend with fire. The teeth of the hook must extend out the front of the stop by six to eight lines [1/2? to 11/16?]; extending the teeth more would be useless and problematic because the teeth could break. See figures 5 and 6, which represent a stop with its hook and a hook by itself.

The legs of the workbench are made from hard oak, very stiff, 6? wide by 3? or 4? in thickness; they are assembled through the top with through-tenons and through-dovetails. The custom is to make the tenon flush with the back of the leg, see figure 2. However, I believe that it would be best to leave a shoulder on the back of this same leg so that the top can rest on the shoulder on the back of the legs like on the front. This is so when workbenches get older, they don?t risk sinking in on their legs like it happens sometimes. The assembly of the legs (to the top) must be extremely tight especially along their width. And to make them even sturdier, we widen the mortises on top to make room for wood shims that we insert by force into the tenons, so that they spread in such a way ?that they are as a tail? (maintained in a spread) in the mortises and consequently can?t slip back out.

The legs at the front of the workbench must be pierced by three holes each into which ?leg holdfasts? are to be inserted. Around the workbench and 4? to 5? from the bottom of the legs, are assembled four rails of 4? wide or less by 2? thick. The bottom of the bench is filled with planks that are held with supports, figure 4, attached on the rails. Place the length of these planks perpendicular to the width of the workbench in order to give them more strength, like we can see in figure 1.

We must also place a drawer at the end of the workbench so the workmen can store their small tools like gouges, compasses, etc. There are even shops where workbenches are closed with planks all around, which is very convenient because it keeps shavings and dust out and the tools that we place inside are less likely to be lost.

The height of the workbench is ordinarily 30? but because workmen are not all of the same height, suffice it to say that the workbench must not be higher than the top of the thighs of the person working at the bench. If it were higher, it would deprive him of his strength and it would expose him to bad posture in a short time. We must also observe to place the heartwood side of the slab on top because it is harder than the other side. And if it is to move, it will only bulge on top instead of sagging.

Holdfasts are tools made of iron and are used to hold the work on the bench firmly and stably. They are ordinarily 18? to 20? and even 24? long in the shank; their thickness must be between 12 to 15 (1-1/16? to 1-5/16?) lines, and the curve of their paws is 9? to 10? long by around 10? high. They must be of very soft iron, forged in one piece so they don?t break. All their strength is in their head. That is why we will observe that from the head g to the paw k, they get thinner so that their extremity only has two lines (3/16?) of thickness at the most, which will make them more flexible and increase their pressure.

We must curve them so that when they are tightened they will only grip by the tip of the paw, because if they would carry more pressure in the middle they would ruin the work and hold less firmly (figure 4).

Moreover, it is easy to see that after long use, the shank of the holdfast will widen the holes of the workbench; and if it didn?t grip well by the tip, before long, it would soon carry all the pressure on the back of the paw and cause the problem I have mentioned above.

Engage the holdfast by hitting it on the head g with a mallet and release the holdfast by hitting the head in the other way, that is on its side and upward or on the side of the shank i. Holdfasts must never be polished because then they will not hold well. They should only be roughed up with a file or stone (see translator?s note No. 2). Only the paw must be clean and polished so it does not mar the work.

The ?leg holdfasts? are not different, other than they are smaller. They hold the wood on its edge along the length of the workbench with the help of the wooden hook m, figure 1. This hook is fastened with screws or strong nails on the front edge of the workbench's top and is sometimes arrayed with iron points. But because the points often ruin the work, it is best to remove them or to make them like in figure 5 (see the illustration of the hook).

?Ebonists? (bnistes) (see translator?s note No. 3) have a vise at the front of their workbenches, which is made of one piece of wood n n, figure 3 and 4, which is 4? to 5? wide by at least 2? thick. This piece is pierced in the middle of its width by a round hole through which passes the screw o p, to which the workbench leg q serves as its nut. This screw is usually wood and through its head passes an iron bolt r, with which tightens and loosens the screw. We adorn the head of the screw with an iron ring to prevent it from splitting.

The use of these vises is very convenient because not only do the vises hold the work very solidly, but they do not mar the work in any way. No matter how delicate the pieces are, we do not fear to ruin them. This is something we can?t do with a leg holdfast, which is holding the work only in one place and will sometimes break it if it is delicate.

I do not know why the ?menuisiers en btiments? (see translator?s note No. 4) have not adopted this method, which not only is very convenient but is also not a hindrance or embarrassing in any way because the vise can be removed from the bench when it is not needed. When it is used, a wedge of the same thickness as the work must be placed at the bottom so that the screw can apply force everywhere equally. The piece for the vise n should be made slightly concave along its length so that when it is tightened, it grips at its tip. At the rear of the workbench s s, which is opposite the hook, we place a plank of about 18? long by 6? to 8? wide that is attached to wood supports that separate it from the workbench. This plank is named ratelier [rack] and is used to store tools with handles such as chisels, fermoirs, [a big chisel solid enough to receive mallet blows. It could have been for sculpting or mortising or anything that required rough work] etc. That is why we make the plank as wide as possible so that tools that are stored in it are not placed in a way that they can hurt somebody.

Next to this rack and along the length of the workbench we attach a bracket that is lower than the top by about 2? and is pierced at the end by a mortise of 3? long through which passes the blade of a try square [which looks like a triangle] t, which we place there when it is not needed.

Under the top of the workbench, we fasten a hollow piece of wood like a box with a screw into which we put grease to be used on tools to make them slide smoothly (Figure 7).

Translator?s notes:
1 Roubo explains at the start of volume one that "Menuiserie" includes all works made of wood. In truth, all trades had its ?Menuisiers? but the term came to refer precisely to woodwork and its workers.  A ?Menuisier? in Roubo?s terms can be a joiner, a carpenter, an ?ebonist,? a cabinetmaker, etc. When we have the foreword translated, all these terms will be made clearer as Roubo does make sure to explain them all in detail and he even go through its history. Note 4 goes into this in greater detail however.

2 Roubo?s exact words are ?mais seulement repars avec le carreau.? There are no mentions of such a tool other than the tailors iron to remove wrinkles in the ancient dictionaries of the French Academy versions of 1740, 1762 and after. After researching many old and ancient French dictionaries, the closest approximation I arrived at was that ?carreau? is either a file or a stone. In mile Littr?s "Dictionnaire de la langue Franaise," under ?carreau?; entry 15 refers to a big file used by locksmiths and entry 20 refers to a big stone of granite. The word ?carreau? appeared as quarrel in the 11th century and it is easy to see its familiarity with quarry. As for the word ?repar? it is not meant as ?rpar? (repaired) but in the sense of ?pare,? prepared. So I am guessing Roubo is saying the holdfast is roughed out, or prepared, with something that is either a rough file or a rough stone.

3 The bnistes were organized as a guild of specialized menuisiers (woodworkers) in veneering and inlays in Roubo?s time.

4 The terms ?menuisiers en btiments? are not easily translated. Menuisier en btiment can only be understood in the context of how trades and crafts were defined in relation to each other in 18th -century France. Take note of the difference: menuisier refers to the worker while menuiserie refers to the craft. Crafts were grouped under guilds and had their secrets to protect. They went through extensive changes when the French Revolution abolished the guilds and later with Napoleon?s reforms. These changes are also part of the explanation why 18th century French tools are mostly no longer around but I digress. Let it be said for now that the Menuisier en Btiment was a highly skilled woodworker that was adept at a bit of everything.  Btiments, in the old French dictionaries of the 18th century referred to all constructions more particularly destined to house humans, animals or things as well as ships (Littr, 1872-1877). Note: a popular expression was also used in Paris at the time: ?tre du btiment?; to be of the trade, of the craft. Roubo associates Menuiserie en btiments to assemblies of all kinds and their vast applications, all the way up to detailed work like ornamentations. The techniques and methods are described as the foundation for all other kinds of woodworking. So, Roubo refers to the Menuiserie en btiments as the founding craft from which branches off all the others. This could be why he focuses most of the techniques and tools under the category of ?Menuiserie en btiments?. Volume 1 is, after all, the biggest of all five. It is interesting to note that Roubo describes the furniture makers as the lower skilled woodworkers for reasons we will explore at a later time.

Episode 35 - Bombe Series - Pigeonhole Valances

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy gets a second wind now that he can see noticeable progress on the Bombe. He draws and cuts the dividers for the pigeonhole assembly and inserts them from the back. Using scrap wood from previous cuttings because it has the same colors, tones and textures, he designs a pattern for the valances. Now the top row is almost complete, and Tommy is "feeling energized again."

Furniture 08

00/00/0000, 00:00 | Furniture Craft

Ahhh, the people we meet!

00/00/0000, 00:00 | Wooden Rings from Touch Wood Rings
A lovely letter from a lovely couple ~ JoAnn and Ray ~

"Clearly, you and David appreciate what these rings mean to us. Ray and I were both so struck by how beautiful they are!

We are thrilled! The presentation of the rings was a thoughtful "extra".
While we picked the woods used to create them--the artistry and craftsmanship make them the works of art they are.

They are a perfect representation of what we both believe about our relationship....it will stay strong and beautiful if we pay attention and treat it as the very valuable "work" it is. It will get worn as we move through life. But, if we take good care and fix the problems before they get too far gone-- we can enjoy the beauty, strength and "lightness" for the rest of our lives. Many thanks-- it was truely a pleasure. "

Book 3 Review

00/00/0000, 00:00 | David's blog
Chris Schwarz has posted a wonderful review of my third book on his blog.

He must be a mindreader, as he points out that ...

Burma Cyclone

00/00/0000, 00:00 | Musings from the Workbench

TLC for Your Table Saw

00/00/0000, 00:00 | Woodworkers Resource

In this episode of the Woodworkers Resource Video Podcast we're going to get your table saw running in tip top shape. Most of the time there's not much we do to our table saw unless something goes wrong. But a little maintenance can go a long way in prolonging the life of your saw as well as produce better cuts.

We show you how to clean the workings of your table saw and then what kind of lubricant to use so that sawdust isn't drawn to it like a magnet.

We'll also show you how to check for arbor runout, and arbor flange runout.

In order to get nice straight or square cuts on the table saw everything has to be properly aligned. We'll show you how to align your table saw blade parallel to the fence so that you'll get the results you want, and if you need to make adjustments, we'll show you how to make it right.

A lot more is covered. By the end of the video, your table saw running like a well oiled machine!

Also, don't forget to go to our website and sign up for our newsletter. When you do you'll get a free gift. Go to our website to find out more.

www.WoodworkersResource.com

-Craig Stevens

contactus@woodworkersresource.com

Episode 4 - Tommy builds a BIG dining room table - Part 1

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
Tommy starts a BIG dining room table (approximately 14' long) and walks you through the wood selection, milling, sitckering, and routering out the top. As Tommy goes through this process he explains the science behind the wood. And don't adjust your computer screen, Tommy isn't turning into the hulk, just blowing off some steam.

Episode 66 - Bombe Secretary - Pediment Fret Waist

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
The astragal is now attached to the box and it's time to clean it up. First, using a chisel and a scraper, Tommy takes off as much glue as possible. Then he uses sandpaper to clean up the remainder. After that's done, he shows how it looks when mounted. Tommy then adds a detail to the front of the pediment that is so delicate it makes him nervous (as usual).

An Adjustable-height Band Saw (yes, you read that right)

00/00/0000, 00:00 | Popular Woodworking

If you own a 14" band saw, then you know that you have a conundrum on your hands when you set it up.

You could leave it stock, which would allow you to cut material up to 6" thick. Or you could add a “riser block,” which allows you to cut stock up to 12" thick. Many woodworkers add the riser block in case they ever want to resaw veneer material on their machine. But adding a riser block has downsides: The machine is less stable, harder to tune and the longer blades cost more.

General International has developed a new band saw that allows you to have the best of both worlds. It’s a bit of a shock to see it work the first time. In essence, the spine of the band saw is like the post on a drill press. Turn a crank and you can raise the head up so you can resaw thick material with a 102"-long blade. Or crank it the other way so you can enjoy stable cuts with a 93"-long blade.

Changeover takes about two minutes, plus changing the blade on the machine. When we first saw this new saw at the International Woodworking Fair we just shook our heads thinking it was a gimmick. But after a moment of thought, we could see that it was a bright idea. Most woodworkers rarely use their band saw for resawing and would be best served by keeping their machine set low. But when you need to resaw, it’s a simple thing to raise the head and give yourself that extra capacity.

This band saw, which should be available this year, is fully loaded. It has a 1-1/2 hp motor, ball-bearing blade guides, cast-iron wheels, a laser, a rack-and-pinion table-tilt mechanism, rack-and-pinion guide adjustments, a quick-release blade-tensioning mechanism, wheel brush, a tall aluminum fence, two speeds and a nice one-piece base. The price? About $1,400.

— Christopher Schwarz

Ep15 Carlo Mollino 06 Part 2

00/00/0000, 00:00 | Furnitology Productions


Here is part 2 of furniture designer, architect, Carlo Mollino and our interpretation of his bent plywood coffee table.

It's machining and shaping and thinking that keeps this Mollino piece a fun challenge to go after.

Between parts 1 and 2, we take Carlo's Plum Pudding and catch it up to Carlo's Birds-eye and the next step.

Enjoy........ I'm sure Carlo would be pleased.

Formats available: Quicktime (.mov)

Bread Board Ends

06/29/2008, 20:14 | Lost Art Press Blog

John is working on completing the Trestle Table

I used my tax stimulus money to buy a flat screen TV.  The problem is that I have to walk past the TV to get to the shop.  So I was enjoying TV in all it flatness when I saw the end of the table sticking out of the shop.  It seemed to beckon me as it lay there cupped and in need of work.  But, I am a man, so I grabbed the remote and ignored it.  Now I am back at it and dealing with the cup across the width of the table.

The trestle table top (say that three times fast!)  is made from two book matched cherry boards.  They finished out at 103 inches long and 13 inches wide.  I added a middle board to the two book matched pieces to get a final width of 31 inches.  This was going to be a kitchen table but with the length, it goes into the living room.  I could have cut the top?only kidding, I would never cut boards like that.  Would you? 

The thickness of the top is just under inch so it flattens when forced without that nasty cracking noise that indicates you just learned another lesson.  The cup, which you can see in the picture, is a inch.  For the picture I clamped on side of the table flat so you can see the total cup that I needed to flatten. 


Now the bread board ends create a cross grain situation and wood movement becomes an issue.  I like wood movement! There I said it.  I like feeling the non flush edges that arrive with the seasons.  My friend has a table from the great Christian Becksvoort and he insisted on bread board ends.  He can feel with his fingers that the top has moved.  I like these oddities and have added divots and ridges under the arms of chairs for a person to finger when sitting.  These subtle aspects humanize a piece. 

First thing to do was to determine the size and layout of the tennons.  Since we have a cross grain situation I am only going to glue the middle tennon,.  I decided on three tennons because it gives me a middle.  I think five tennons would work if the width would accommodate it.  I also used a stub tennon on the entire width of the top.  This stub is 3/8 inch in length.  The thickness of all tennons is a inch.  A rule of thumb in deciding the widths of the tennons is the have all of them equal the total width of the table.  For me, I made them 5 inches for a total tennon width of 15 inches.  It is also important to have enough wood at the ends of the bread boards so I started the tennons inch in from the edge.  I marked the mortis locations from the tennons.  I increased the mortis for the end tennons by 1/8 inch on each side to allow for movement.



One thing about mortis and tennons that is finally sinking in is that they are related.  What you do to one has an effect on the other.  For example, my first idea was a tennon that looked like the tongue from the Rolling Stones symbol.  From the tennons? perspective I was right, but what about the mortis?  Chris pointed out that the walls of the mortis are just as important as the tennon.  If the walls are too thin, the tennon will crack them and that old sinking feeling arrives.   At least this time I learned a lesson without cutting wood!

Regards
John

Arch Window Shutters

04/28/2008, 04:38 | Wood Shutters
When shopping around for arch window shutters, there are some important considerations to keep in mind.

Traditional shutters, sometimes referred to as the colonial style, have a one-inch to one-fourth-inch wide movable louvers. These are normally used in colonial and traditional styles of American homes. You may want to order cafe shutters as coverage for the bottom part of the window to create that quaint, cottage-style mood.

On the other hand, plantation shutters have a three-inch wide movable louver and have a more modern design. They are versatile enough to be used in any window in almost all homes. They permit you to see more and allow for more closing of the panels most of the time. They can be made as caf-type units or double-tier units.

You may also choose whether to paint or stain your window shutters. In general, paint colors include a variety of whites and other light colors. Stains can enhance wood grains by use of a number of tints and tones starting from a light natural tone to a tone close to black. Please note that synthetic and wood composite shutters should not be stained.

Remember that the quality of the finish is almost as important as the color. Window shutters that are finished with poor quality will easily deteriorate. A paint finish needs to be thorough, thick and smooth, and it should cover all surfaces. Stain finishes needs to have a sturdy protective coat finish.

Owing to various options in materials, window shutters come in a wide range of prices. A lot of suppliers calculate the price per square foot, a strategy that is not beneficial to consumers. Since sizes are normally rounded up, consumers end up paying more for what they actually got.

Estimating prices based on exact window size, the number of shutter panels, and the finish and style are better because the price will not shortchange the customers. You can also save some money by ordering the shutters directly and measuring and installing them yourself.

Keep these guidelines in mind to ensure that you will get the best bargain when looking for window shutters to install in your home.

Window Shutters provides detailed information on Arch Window Shutters, Custom Window Shutters, Exterior Window Shutters, Hurricane Window Shutters and more. Window Shutters is affiliated with Window Roller Shades.

Live from Studio B

00/00/0000, 00:00 | Skiving Off

I’ve been thinking about nomenclature. I’ve been thinking about what I call the area where I do my woodworking thing (or at least where all of the tools and equipment live when I am busy surfing the internet or playing Wii Fit and complaining about having no time to do any woodworking.)

Some people call those tool filled places their “SHOP.” However, that seems a little too generic for me because I have more than one shop in my life. All of the car stuff happens in my garage, but it is more of a combination garage/bicycle shop. I’ve said before that somewhere in between my Park Double Arm repair stand and Park TS-3 Master Truing Stand are enough tools to make 90% of the bicycle shops in North America jealous. Do you need to re-tap a bottom bracket? All decent shops can do either English or Italian Threads. However, for some reason I also have a tap for French Threaded bottom brackets, even though I neither work on bikes professionally nor have any French Bicycles. (I never know why I buy every tool I see, whether I’ll ever need it or not).

The non-bicycle part of the garage is pretty well set up for anything I need to do with cars. In the last ten years I have done engine swaps, clutch replacements, Air Locker installations, countless tune-ups, 30 or so brake jobs, 100 oil changes, water pump and radiator replacements, Axle replacements, ring and pinion set-ups, and on and on and on.

Before my wife and I moved to this house, most of the automotive stuff was done at my father-in-law’s shop. Long before I met him he ran a 2000 sq ft body shop behind his house, but he retired and closed his body shop before I ever came on the scene. So in the early days of my marriage, I would commandeer his shop for various automotive projects.

So now to differentiate between his shop, my bike shop, my garage shop, and the area of my plantation where I do welding and metal work, I always refer to my basement area as my WOOD SHOP. I say to Gail, “I’ll be downstairs in the Wood Shop. If the lazy dog should wake up, feel free to convince him to come keep me company.”

I am very happy with the Wood Shop in my basement. However, I will inevitably have to rename that space. Eventually my work will be good enough for me to call my wood shop a “Studio.” It’s a subtle little thing, but it is the key to being a wood artist. Adirondack Chairs are made in Wood Shops by woodworkers. Commissioned furniture projects are done in studios by two types of guys. To the uninitiated, woodshops and studios look a heck of a lot alike. They have identical equipment and tools. The difference between woodshops and studios is the guy doing the work and the deposit slips for his bank account. Today I came up with the official list of criteria required for a woodshop to be called a studio, and here it is:

1) If the woodworker went to art school then it is acceptable to call it a studio. Art School guys are different. A couple of years ago I was a Mechanical Engineer who worked with a bunch of Industrial Designers designing Office Furniture. It was my job to make sure the roll-formed steel and the drawer slides could support the required loads. It was the responsibility of the Industrial Designers to make sure the theme of the company was represented with a passionate design that made one think, “If I have to spend 10 hours a day in a cubicle, this is the work space I want.” Those left handed, beret-wearing guys were studio types.

2) If you are a woodworker who has ever made $1000 profit on a piece then you can call your woodshop a studio. The keyword here is profit. It’s more than selling cherry cabinets for $2000 when you have more than half of that total tied up in materials, overhead, labor, and burden. Woodshops produce items that either generate no income or can sometimes sell for as much as one half of the price of the lumber they use. However, studios are the setting where profitable wooden art projects are created.

Someday my basement woodshop will become my Studio. I am not able to go to art school, so criterion 1 will not happen. However, I have a plan for creating a 4 digit profit on a piece of furniture or a similar woodworking project. I’ll share that plan with you now.

Someday I am going to resaw a walnut plank and find that the bookmatched inner faces form a distinctive picture of Jesus. Then, I will put the resawn slabs on eBay, and send out a press release. Within 24 hours of FoxNews and Headline News doing bits on Jesus in the Walnut, my auction will have bids over $5000. And when the auction ends and the buyer’s PayPal clears, my basement woodshop with the resawing 18” bandsaw will forever be referred to as “My Studio.”

And I’ll get to show pictures to people and say things like, “here is a picture of my Studio. The Unisaw is in the middle, and on the left is my hand crafted maple workbench. If you look closely in the corner you can see my bandsaw where I created my most famous pieces, Jesus in the Walnut, as I was resawing stock one day…”

Summer Short Courses

00/00/0000, 00:00 | David's blog
Many of the short course dates are full but some have a significant amount of space.

Tool tuning, sharpening and plane use, is the ...

Episode 58 - Tommy Sings the Blues

00/00/0000, 00:00 | T Chisel - The Rough Cut Show!
On a field trip away from the sawdust of his studio, Tommy visits his old "vocal" coach, Jackson, to get some tips to audition for "American Idol." Tommy's voice is in rare form when he sings a duet with Jackson. Check it out.

Interview with Christopher Schwarz

00/00/0000, 00:00 | Woodworkers Resource

Welcome from WoodworkersResource.com. In our first audio only episode, we get the chance to interview Christopher Schwarz. Chris is the editor of both Popular Woodworking and Woodworking Magazine. He also maintains two blogs @ www.lostartpress.com and www.woodworking-magazine.com/blog/. Now, you can add to that author. Chris' new book, "Workbenches: From Design & Theory to Construction & Use" is going to be the focus of our interview. But, I couldn't help but ask Chris some other questions as well, like what's it like being an editor of a woodworking magazine? Yeah, you're probably going to be a little jealous when you hear his answer.

If you've ever wanted to build your own workbench, or if you're frustrated with the design of your current workbench, you're going to want to hear what Christopher Schwarz has to say about one of his favorite topics: Workbenches.

Also, don't forget to go to our website and sign up for our newsletter. When you do you'll get a free gift. Go to our website to find out more.

www.WoodworkersResource.com

Strings and Things

00/00/0000, 00:00 | Philsville
Hi Folks
Been making real progress on the guitar project (although the Wife is getting suspicious when I keep disappearing off to the workshop). Finished the soundboard yesterday (that's the top) so I have to move onto the back next, whilst preparing for the toughest part - hot bending the sides. More on that when the time comes.........
Here are two more pics of the Madox hollow plane. The crispness of the construction still amazes me - don't forget, this was made with hand tools! And the stock is still straight as a die - the amount of wooden planes I have looked at that are banana shaped tells me that this guy really new his stuff!
The Yandles Woodworking Show is this weekend - where did the time go!?? I am beavering away in the workshop making stock for the show - hopefully there will be plenty for people to see, as well as a prototype 70 degree supersmoother ;)
Cheers
Philly

Warning About Magnetic Switches

12/12/2007, 03:28 | A Woodworking Odyssey
I've always unplugged machinery before working on the motor or changing the blade. It seemed a bit overzealous, but machinery can remove fingers and more. You know: "It slices, it dices, it julienne fries." This is not what you want done to parts of your body.

Today a friend sent me a link that suggests there is more to unplugging your machines before working on them than just paranoia. I could not corroborate this information elsewhere on the Web, but the article describes how machines with magnetic switches can be tripped just by being bumped or otherwise shaken adequately. It makes sense. You can bet I'll be extra careful to unplug before changing blades. And I'll be looking for other sources that describe this phenomenon.

Off to Williamsburg

01/08/2008, 02:05 | Arts & Mysteries with Adam Cherubini - Blog


I'm heading off for the woodworking conference in Williamsburg. This year's subject is Tools, Tool Chests, and Workbenches. I'm looking forward to spending some time with equally odd, like-minded woodworkers and seeing the Seaton chest in person. Its a chance to rub elbows with the likes of Roy Underhill and Garret Hack.

For those unable to make it, I'll issue a full trip report a week or so after I return.

Adam

Winner of our Quote of the Year Contest

00/00/0000, 00:00 | Woodworking blog Woodworking Magazine

Todd Austman of Calgary, Alberta, won the miter plane from Philly Planes in our "Quote of the Year" contest for this little jewel:

"I am always doing what I cannot do yet, in order to learn how to do it."
— Vincent Van Gogh

We had hundreds of entries, which we narrowed down to about 75 of the best quotes that we plan to use in the coming year. (When we use your quote, we'll notify you and send you our latest hardbound book. It might take a bit of time for your quote to come up, so please be patient.)

There were a couple other quotes that came very close to snatching the top honors. Here are a few of them for your enjoyment:

"Good judgment comes from experience. Experience comes from bad judgment."  
— an aviation saying often attributed to Will Rogers

"The more complex the mind, the greater the need for simplicity of play."
— James T. Kirk

"Ya it’s short — but only on one end."
— Anon


Thanks to all of you who entered the contest. Your contributions, suggestions and scoldings are what make it a better magazine and inspire us to make each issue better than the last.

— Christopher Schwarz

Shooting Board Article

10/27/2006, 18:19 | Traditional Tools & News
The latest Popular Woodworking magazine has a good shooting board article with plans. An expanded version of the article is available as a PDF file. It is pretty big at almost 2mb so it might take awhile to load over a slower intenet connection.

Stephen Shepherd's Fullchisel Website & Blog

05/09/2008, 08:45 | Traditional Tools & News
I've added Stephen Shepherd's website and his blog to the Links page. I have also added the feed from his blog to the RSS page so you check for updates. Stephen's website includes the awesome Alburnam's Archive which has long been a favorite resource of mine. His blog is a favorite of mine as wel. You must check it out. Thanks, Stephen!

An amazing “Dad” moment.

00/00/0000, 00:00 | Sauer & Steiner

And I am still a little stunned.

Riley and I just came in from the shop - lesson one of hand cutting dovetails. We had finished dinner early and I looked over at the clock - 6:45. Hmmm... I wonder if there is enough time? Jill gave us her blessing so we headed out.

As we did the long walk to the shop, I realized I did not really know where to begin teaching Riley how to do this. Where do I start? Stock preparation? No... that is a lesson all on its own. How to hold a saw? No... experience is the best teacher for this. Show examples of how they look? Geeze... I was getting bogged down in the details. K.I.S.S. with emphasis on the simple.

I grabbed a scrap piece of 1x6 pine, cut it to 7" long, ripped it on the bandsaw to two equal width pieces - stock prep done. I did have a sample box that I built while at Rosewood studios several years back. We used that as reference for what through dovetails look like.

I could tell Riley was in the right headspace for doing this - he gently unpacked and admired his Wenzloff saws. I gathered the tools: the Tite-mark gauge, the 4" adjustable square, the sliding bevel and a pencil.

The first task was to define the baselines with the Tite-mark. I showed Riley how it worked, and he layed them all out. I was a little surprised that he had the sense to hold the fence firmly against the stock - I was anticipating having to gently remind him a few times.

We did not bother measuring to locate the tail lines - he just marked them wherever - and they were surprisingly well placed. Then he transferred the tail lines on the top and back down the other side. Again - he held the square correctly against the stock. This was going surprisingly well!



Next was sawing. I explained the difference between a crosscut and rip saw and marked each saws with a quick piece of masking tape (sorry Mike:) I then explained that it was easier to use a saw when you were making vertical cut as opposed to a sideways one. So Riley positioned the wood in the vice so the tail line was vertical (according to his eye) and then he started to cut. Note the index finger!



He held the saw incredibly well. We marked the waste with a Sharpie marker. He switched saws and cut off the waste. The shoulders were surprisingly strait and square.

Onto the pins. We used the tail to mark the pins and drew a big “X” on the waste. Riley grabbed the square to draw in the vertical lines... did I even need to be here???



He reached for the rip saw again, and used his own finger to help start the cut. The two shoulder kerfs were really good - now for the waste. For a second, I debated between coping or chopping the waste. We opted for chopping. Riley was a little nervous about using the chisels... but he soon got over it knowing he was going to get to use the green mallet. We chopped half way through from one side - I held the chisel. The second side went very quick and suddenly - we were done. I was preparing to break into a long speech about how they never fit the first time and would need some fine-tuning... when Riley grabbed the two pieces and pushed them together.

My jaw hit the floor - he was beaming.

The joint was a little loose - but it fit, it had square shoulders and kerfs and it was magnificent. I am not sure who was more proud at that moment.

As we walked back to the house Riley said he wanted to do a four sided one next time. I looked at the clock - 7:30.


I am the Lizard King...Wait...Different Doors

00/00/0000, 00:00 | Skiving Off
Dublin is famous for its painted doors. The legend is that a husband returning home late from the pub entered the wrong house, got into bed with the wrong woman, and was shot and killed when her husband arrived at his correct (although crowded) bedroom. Therefore to add another visual clue to drunken Irish men that they had found the correct house, women would paint their doors a distinctive color that was different than their neighbor's.


The Dublin Doors were great. This massive nine foot tall door at the Bunratty Castle provided a lot of interesting woodworking-related thoughts as I pondered its construction.


Then, there were the doors in our condo. The condo in County Clare that we rented for a week was truly beautiful, but it has the ugliest doors on the planet. I say this as a woodworker. My travel mates didn't seem to be as bothered by the doors as I was. However, these doors were intentionally made using raw materials that to me were unworthy of being used in a bonfire...let alone a show-off piece in someone's home. Perhaps this is an Irish cultural difference that I just don't get. However, I think this is just an example of cheap construction being marketed as a feature.
I freely admit that I don't like Knotty Pine. I also don't like Knotty Cedar even though there are very few clear Select and Better Western Red Cedar Boards used in the ceiling of my sauna.

In my projects I meticulously plan out my lumber to match grain and create visual harmony. So the thought of intentionally including knots strikes me as weird. There have been times where I kept in a knot to add some texture and variety, but even then it was done with great effort...(I used wood flour and epoxy to fill in the voids and stabilize the structure of the knot).

That kind of planning did not go into the construction of these doors. Here is what the doors looked like.

The panels were glued up from boards no wider than an inch and a half. The knots themselves were cut in half and then glued against clear sections of adjoining boards only an inch and a half wide.

Prior to becoming a woodworker, I would have never noticed these doors. Now I have just enough knowledge to recognize a door that should have been installed in Dublin where it could have gotten a bright Sears Weatherbeater covering.