Test2
Home / kitchen



Sponsor

TagCloud






Add to Google




This feed-reading application is created using free online FEEDS (RSS and ATOM files) aggregated using Google Reader API
If you find there is any copyright abuse, contact us as soon as possible, thanks.




Shop Vignettes

11/15/2008, 04:13 | A Woodworking Odyssey
I enjoy looking at shop spaces and projects. Here are a few recent photos from my shop:

************************************


The back side of my old Delta drill press has become an impromptu shrine to the kids: An origami whatsit from my eldest, and a note from the youngest. If you can't quite read the note, it says:
"Dear Daddy, I really love you and I really want to say I love you as much as Echo, because I love Echo a lot. To Daddy, from Marian"
Echo is the cat.

************************************

Above is a planing stop I built with nothing but saw dust. Oh, and glue and wire brads. Yes, the scrap MDF from the radial saw top and testing boards (I must post about this sometime soon?I have the pictures) has come in useful. This stop allows me to set the board unclamped on the bench and quickly plane both sides. It lets me plane down to 1/4" in width.

************************************

SWMBO recently started upgrading the kitchen. This involved some screw-together furniture, and a wish for one more shelf. The clear pine was almost too good for the project, but it was the perfect width with only one glue joint.


I don't know why the notches on the underside were so satisfying to make, but they were. These notches seat themselves on pegs, two of which I manufactured from the shanks of two wood screws (there were only two extra with the kit, and I just could not see paying Lee Valley $11 to ship me 50 more).

While making the shelf pegs I discovered that I no longer had a hacksaw (though I did have a hacksaw blade). Have you ever tried hacksawing by holding a loose blade in your hand? It makes the hand cramp up, so after a while I got smart and clamped it in a machinist's clamp. That was slightly better, but you can bet I bought a hacksaw frame when I went to the hardware store earlier this week.

************************************
This 12" wide, 10' long cherry board cries out to be used for something good, preferably before Christmas. Wish me luck with fitting this project in with everything else.

************************************

Two new additions to the shop, courtesy of Patrick Leach. I've wished for a grooving plane on many occasions, and now I have one. Will I ever do more axe hewing? I hope so. I just have to tighten the handle up in its socket and I'm all set.

************************************
I started the storm window stock preparation. Above was a rough rip and chop.

Then the pieces were jointed and planed to width at a friend's shop. I'm letting it aclimatize to the shop while I figure out when I'll have time to work further on it (maybe tomorrow after helping my brother-in-law lay subflooring in his new "man cave".

************************************

The pictures above almost speak for themselves. I cut a hole in the wall of the basement stairwell. Someday soon the plumbers will come and fix our plumbing, and I'm ready for them. For this project I pulled out the keyhole saw that had languished since I impulse purchased it from my friend Trevor.

Nothing beats the satisfaction of having the tool you need on hand, especially when you've never needed it for all the years you've had it.

How to Make Acrylic & Glass Block Window Installations Easier & Improve Quality at the Same Time

11/05/2008, 01:35 | Wood Shutters

"I'm really scared to do this glass block window installation" a customer recently said. "Don't you have a way to make it easier, lighter, and maybe even cut down the mess for my window project?" Fortunately the answer is yes - it's by using vinyl or aluminum framed windows built with acrylic and glass blocks. In this article you'll learn the following:

1. Why framed windows systems can make your project easier
2. What products and sizes are available
3. What rooms a vinyl framed window system will work best in
4. Where to use both glass windows vs. acrylic block windows systems
5. Cool and unique projects ideas.

1) Why framed windows systems can make your life easier

Let's face it mortared block window installations are messy. Getting the right mortar mix is not easy, and there is always the concern of the pre-fabricated window assembly breaking just as you go to set it into the opening. Framed window systems take much of the guess-work, weight, and worries away.

Framed windows are pre-assembled with silicone joints between the blocks (getting rid of the need to mix mortar) and are usually made with 2" thick glass or acrylic units (reducing the weight by as much 1/3 to ˝ vs. traditional block units made of 3" and 4" thick block).
With integral nailing fins the windows are installed like standard vinyl windows (they are nailed into the opening for new construction or built without the fins for a replacement window application) without the mess usually associated with a mortared glass window. Since the windows are siliconed together inside a vinyl frame they can be shipped nationwide and have been used in states with varied weather patterns - from Florida to Minnesota to California to Maine.

2) What product and size options are available?

Factory assembled framed block windows systems can be made of with vinyl or aluminum frames using either glass or acrylic blocks inside the windows. Glass block sizes used most often are 8" x 8" x 2" (for the reduced weight), 6" x 6" x 3", and 8" x 8" x 4" in a wide variety of patterns and colors. Acrylic block sizes used most frequently are 8" x 8", 6" x 6" and occasionally 9" x 9" and are usually 1 ˝" to 2" thick. Frame colors can vary with white and almond being the most common.

3) What rooms should you use a vinyl framed window system

The main reasons to choose a block window system are where you want privacy, a cool clean look, style, and privacy all wrapped in one window solution. Since these windows meet tempered window standards they are stronger and harder to break than standard glass windows which make them safe to use in bathroom and other higher risk areas of a home or business.

Acrylic or glass block windows are being used in bathrooms as either transom windows above tub surrounds or above soaking and Jacuzzi tubs on the side of the home for privacy. Kitchen and den backsplashes are becoming a more popular application to get natural light underneath cabinetry.
These windows are being used in stairwells in commercial buildings and for churches who want light, security, and color with their windows (a church in New Mexico is looking to put in green, purple, red, and orange colored glass blocks into one framed window assembly). Sidelites around front doors and closets are using block windows to get security and light without compromising privacy.
For most basement windows considering using block windows without frames - it is usually better to mortar these windows into their masonry and poured wall foundations than to have a vinyl frame around the windows.

4) Where to use glass and acrylic framed window systems

There is much debate over whether glass or acrylic is better for your window projects. The simple answer is they both have their place and that is why both materials are successful in the market. Here is a quick look at where it's best to use each product.

Advantages and Where to Use Framed Glass Block Windows

- Where you want the strength & durability of a real glass window for scratch resistance and quality
- If you want to incorporate a wide variety of colors into your windows
- Where you are concerned about what cleaning products may be used on the windows - (acrylic blocks can have problems if abrasive cleaning agents are used on the block's surface)
- If you like a slimmer frame around your window
Advantages and Where to Use Framed Acrylic Block Windows
- If you want a fully operable single hung, casement, awning, or slider window (acrylic windows can be provided with cranks and fully operable window sashes). In addition acrylic windows can be used in arch top, hexagon, octagon, or round top window designs.
- If you need an energy star or Low E rated window.
- If you want a lighter window for ease of installation.
- If you need a custom fit block size for a replacement window application.

5) Cool and Unique Project Ideas

Here are some different ideas to consider with your block windows:

- A step down almond colored vinyl framed glass block window was used above a soaking tub in a home builder's Parade Home in Columbus Ohio.
- A therapist in New Orleans Louisiana is planning to use a slider acrylic block window in a waiting room inside of an existing glass block wall for privacy and to keep the all block look.
- A home being remodeled in Dallas Texas is considering installing a framed window with a block art mural with an ocean scene applied directly on the glass (this decorative art mural uses glass frit which is baked directly into the glass making it a permanent part of the glass).
- A church in Arkansas is looking to put a Ruby Red colored cross inside a framed window.
With framed glass and acrylic block windows and a vast selection of styles, patterns, colors, sizes and designs - projects have never been easier, cooler, and neater to do!

Mike Foti is President of Columbus Glass Block, Cleveland Glass Block, Mid America Glass Block Cincinnati, Dayton, Akron & Eastern Glass Block New York & New Jersey - nationwide suppliers of acrylic block windows and also vinyl framed glass block window manufacturers including patterned and color glass blocks.
For nationwide questions and orders call 877-668-5888

http://www.columbusglassblock.com/ - bathroom glass block windows, acrylic block windows, colored glass block, vinyl framed glass block windows

http://www.columbusglassblock.com/product_new-construction.aspx vinyl framed glass block windows, color glass block, glass block sizes, acrylic block windows, installing glass block windows

Antique Traditional Kudus House

09/09/2008, 06:06 | Antique Knockdown Carved Wood House
The traditional house of Kudus is one of the traditional houses that formed as the human culture evolution that continuously occuring process acculturation and as the results of developing creation of the supporting community.

The outcome is a maginificent architectural living house, attractive, filled with meaning and socio cultural values that did not occur in the other places in Indonesia .

The architect mostly achieves the ideal process of culture combination and success to represent a unique colour of ur main pillars (as part of Joglo) and Soko Geder (one pillar). On the top of soko guru there are put tumpang songo (nine support) (it musn't be nine, it could be only three support (tumpang telu (tiga)) which depend on the capability of the owners), as the support of roof construction.

The roof construction of traditional house of Kudus shows the level of wealthy of the owner since cost to make the roof is the highest cost compare with any other parts of the house. The expensive cost was because of the motifs perfection and the carved style also the difficulty on the process to construct it.

The Pencu style roof (the towering roof) used to be made of Rumbia (a particular kind of palm leaves), but now more likely to be made of tiles. Kudus tiles often have special plant motifs, and there are the so-called genteng gajah (with elephant ornamentation) on the wuwungan (the topmost row of tiles), and the genteng raja (king tiles) which are beautifully decorated.

The design interior of the traditional house of Kudus looks simple and divided into Jogo Satru room as a guess room, which in the standard traditional house of Kudus the cover area is around 3 x 10 msq. In this room, the floor is lower around 1 m from the main room (inside room) and is a part of the fourth step or floor.

Then, inside room (jogan lebet) is a fifth step with area around 7 x 10 msq. A chair uses as the connection between the two rooms because of its level differences.and as partition between the two rooms used Gebyok.

Inside the inside room (jogan lebet), there are several rooms such as living room located below the joglo, then bedrooms and gedongan as the place to keep the heilroom and wealthy. Gedongan placed between inside room and pawon (kitchen) that located in the left or right of the house.

This pawon except use for cooking and dinner room, also use for the family activity, such as made of convection products and other home industries. In front of the pawon, precisely in the edge part of the yard placed well complete with the bathroom.

There are several types of doors in the traditional house of Kudus, there is one door, two door and sliding door. One door is usually for the kitchen, two doors in gebyok and the sliding door is in the front.


One thing that necessary to be noted is that traditional house of Kudus always build face to the south that full with the philosophy meaning and based on the natural rule of rational calculation.

Safety Week

05/08/2008, 20:03 | Musings From My Shop

It?s safety week at Popular Woodworking. Reading their blog this week took me back to my start in woodworking.

When my wife and I bought our house, we decided that we wanted a tile-top kitchen table. I opted to try making the table after we failed to find what we had in mind. I enjoyed that experience so much that I thought I?d get more involved in woodworking.

I started slowly. No multi-thousand-dollar trips to the woodworking stores, I got some handheld tools and went about reading everything I could find. Before long it became clear that a table saw would be a useful tool. I shopped around for a used contractor?s saw and found a Delta at a reasonable price (though I had to drive to Pittsburgh to get it). ?Now,? I thought, ?I?m a real woodworker.?

I got the saw setup in short order. While I had read about table saw use, I don?t believe that I had ever before used one. I set the rip fence, fired it up and began pushing a piece of oak through. After a couple of seconds the oak was on the other side of the room, striking the water heater with a very loud noise. Unhurt but a little shaken, I shut off the saw and went upstairs. My first (and only experience with kickback).

I don?t remember what I thought about -- if I considered selling the saw and taking up golf -- but after a while I ventured back down to the shop. The water heater sported a nice new dent, a convenient reminder that I could have been sporting a nice new dent. Luckily something made me decide to give it another try, to climb back on the horse.

Woodworking has been an important part of my life since. An inauspicious start notwithstanding. It?s good to think about such things once in a while, to remind ourselves that our hobby (or profession) involves inherent risks. Fortunately, the risks are balanced by great rewards.

At the Newsstand

04/15/2008, 05:01 | Musings From My Shop

I?m still in a mode with very little time for woodworking. That?s not a complaint since the project keeping me out of the shop is a great opportunity and incredible fun. But there is some news from the shop.

About a year ago I made a new arts & crafts kitchen table with a tile inlay top. I wrote about the process for Woodwork magazine. The article is in the June issue, available now.

Soon I?ll be able to post about the current project. I hope you?ll agree that it?s worth the wait.

The Cabinet Shop

11/12/2006, 14:55 | The Wood Shop

Beautiful Mesquite Cabinets require the hand of a craftsman and Mesquite HardWood from ADM.



Photo Courtesy of Warsaw Woodworks

Fine Mesquite Cabinets installed By Craftsmen Like Joe Mozdziock of Warsaw Woodworks of Chino Valley Arizona really make an impression. This Kitchen Center Island was installed by Joe in the Prescott area. The Kitchen can become a place of warmth and beauty , and premium lumber from Arizona Desert Mesquite is the place to start. Here's a shot of some cabinets in the kitchen.

 



Contact :

Warsaw Woodworks
Joe Mozdziock
P.O Box # 2625
Chino Valley AZ  86323
(928) 636-0197

joemoz@netzero.net

Make an Impression with Your Flooring

00/00/0000, 00:00 | Wood Flooring

(ARA) – Most people think the first impression of their home is made by the color on the walls or furniture in a room; but in reality, it’s made by what’s under your feet – the flooring. If the carpet is dirty and worn, tiles are chipped, or the wood floor is warping, it’s time for a change.

So what’s holding you back? A lot of people are hesitant to jump into a home improvement project involving flooring because of all the work involved. First you have to remove and dispose of the old material, then invest the time and effort necessary to get the base surface ready for the new material before finally putting it in.

“Do-it-yourselfers are overwhelmed when they learn how much work is involved in redoing a floor. But it doesn’t have to be that way,” says Scott Day of Forbo Flooring. Forbo recently introduced a new product that’s turning a lot of heads in the remodeling industry.

Marmoleum Click is perhaps the easiest flooring surface there is to install. No adhesives or fasteners are necessary. The panels simply lock into place with a tongue and groove system. “If you have an existing resilient floor, no need to remove it. The planks and squares can be installed right on top of the old surface. If you have carpet or tile, you just need to remove and dispose of the old materials and start clicking the Marmoleum tiles together right over the subfloor,” says Day.


Marmoleum Click comes in 18 different colors and is available in two different sizes: panels that are 12 inches wide and 36 inches long, and 12-inch by 12-inch squares.
The panels and squares can be mixed and matched to create a wide variety of patterns and color combinations.

“It’s really cool. You can mix and match colors to create a space that is uniquely your own,” says Day.

In addition to being decorative and easy to install, Marmoleum Click is made from natural materials consisting of flaxseed oil, pine rosin, limestone and jute. It also has anti-static and bactericidal properties, meaning it’s easily kept dirt and dust free, and is resistant to such micro-organisms as Staphylococcus. These qualities make it especially popular in bathrooms and kitchens – and in places young children play.

“Marmoleum Click is the ideal do-it-yourselfer’s surface,” says Scott Day of Forbo. “We’ve received a lot of feedback from customers that it’s the easiest material they’ve ever worked with, and they’ve had a lot of fun with it.”

For design ideas, or to find a retailer near you, log on to www.themarmoleumstore.com.

Courtesy of ARA Content

Visit A1 Wood Flooring for more on wood flooring and laminate flooring.

TV Tray Set - Natural

00/00/0000, 00:00 | Furniture Craft

Product Features
  • Solid, natural wood
  • Coordinates with other Furio collection kitchen accessories
  • 4 trays and storage stand
  • Solid wood with natural finish
  • 26.5Hx19.25Wx14.5D"
  • BUY NOW

I'm a Lucky, Lucky Lady

00/00/0000, 00:00 | The Village Carpenter
The EAIA meetup last weekend was held at the recently renovated Dills Tavern, originally built in 1794. The weathermen promised a warm, sunny day, but it was cloudy and frigid, which prevented me from staying for all the day's activities. I was sorry to have missed Jim Leamy's afternoon lecture on making plow planes. The ivory plow plane was one of many of his exquisite planes that were on display.

Tailgating with vendors who were selling antique tools started early, and was followed by presentations by the man in charge of restoration —Sam McKinney—and a decendant of the family who purchased the tavern in 1800—Bob Eichelberger.

The three years it's taken to bring the tavern back to its original form included removal of many Victorian elements and additions that were added in the late 19th century. The kitchen needed to be gutted and other rooms needed major work, but as much as possible of the original architecture and flooring was salvaged. That which could not be saved was either replaced with elements that were purchased from other period buildings or were authentically reproduced by the men who conducted the renovations. On display were a plethora of antique moulding planes that they employed during construction.

"We basically removed anything that used common nails" explained Sam, who in my opinion is part detective—because of his ability to uncover the clues that enabled him to restore the historic building to its original state—and part visionary.

The tavern, outbuildings, and grounds are being fashioned in the same pattern as Eastfield Village, where Sam has taken classes since 1983. His vision is to replicate the original Dills Tavern setting, including distillery (ironic, since Dillsburg is currently a dry town), and to offer workshops that teach 18th c. techniques in stonework, timber framing, basket making, wool dyeing, and open hearth cooking.

But that's not the best part.

They have recently started construction of an 18th c. timber frame woodwright's shop, in which the 3 men who have so diligently reconstructed the tavern will build authentic reproduction furniture, including my favorite, PA German. Their pieces will furnish the tavern and will also be for sale.

With only a 15 minute drive to Dillsburg, I plan to conduct many drive-by droolings as the shop is being constructed, and occasionally stop to talk with the builders. One gave me his card and said to "stop by anytime." (honest!)

I will try my best to practice restraint and not make him regret having told me that....lest I be labeled the Dills Tavern Stalker.

Happy Birthday Nanny!

00/00/0000, 00:00 | Woodworking Dungeon
My mother-in-law had commented how much she liked the cabinet unit I made for my wife's cookie sheets, so for my mother-in-law's birthday, we decided something should be done about the cupboard in her pantry. There were a couple of"shelves" in there already, and by "shelves" I mean a couple boards that technically were holding a few things up.

So my wife and I pulled everything out of the cupboard, discussed possible solutions and took some measurements. Then I got to work.

Here's a look at what it looks like now:






I made this in three separate units (left side, center and right side) to make it a little easier to build and install. Other than building square components to go in an area that isn't square, everything went along quite smoothly. And best of all, my mother-in-law is very happy!

All three units are built with pine harvested locally by my brother-in-law. I sanded with 100 grit and then applied a BLO (Boiled Linseed Oil) finish. And here's one final picture to give a little perspective:

Designer Wine Rack/Side Table with Wood Top in Scroll Style Structure

00/00/0000, 00:00 | Furniture Craft

Product Features
  • Designer Wine Rack w/Wood Top in Scroll Style Structure
  • Dining and Kitchen
  • 0-2 Days for processing, and ships in 3 day(s) via Ground Shipping.
  • Dining and Kitchen - Wine Racks
  • v167d-2591
  • BUY NOW

Justin DiPalma at the Wheaton Arts Craft Fair

00/00/0000, 00:00 | Furnitology Productions

So I met Justin DiPalma for the first time face to face in May 2008 in my kitchen. Our first introduction was through the internet and we decided to drive up to T-Chisel's shop in Boston for a woodworker's weekend together. A good friendship evolved. We talked woodworking and the direction of woodworking, his personal preferences to woodworking, dream pieces to build and then he mentioned a juried show he applied to. Justin hadn't heard if he'd been accepted yet.

THEN.............at the 12 hour, the acceptance letter came. The BIG Hustle was on.

Under real tight time constraints, Justin met every objective including the completion of one of his dream pieces.......his interpretation of a Delaware Valley  Lowboy.

After observing Justin work in Boston and seeing his passion for the craft,   I had to see him in his first Craft Show.

Here's to Justin DiPalma.....stepp'in up a level.

Enjoy!!!!!

Formats available: Quicktime (.mov)

I have been “working” too.

00/00/0000, 00:00 | Sauer & Steiner
When we were in Erie last weekend, someone commented on their recent visit to this site and wanted to confirm that I was in fact still making planes. I assured them I was, but the comment has been rolling around in my head ever since. When we got home, I checked the site and sure enough... there has not been a “planemaking” post for quite a long time. Here is what has been going on in the last two months.



Front to back; A Brazilian Rosewood filled A5, an English boxwood filled A5*, an Ebony filled A6, an Ebony filled A1 panel, a Brazilian Rosewood filled No.4, a Brazilian Rosewood filled A5, a Brazilian Rosewood filled A1 and a Brazilian Rosewood filled A2 jointer.

A shot from the other side.



And some detail shots.



This is a family of 4 planes infilled with Brazilian Rosewood from a single plank. The No.4 is bedded at 52.5 degrees and has a 2" wide blade. The A5 is a York pitch with a 2-1/4" wide blade and the 14-3/4" long A1 and 22-1/2" A2 are bedded at 47.5 degrees. This is going to be a fantastic set of planes to use.




* This is second boxwood filled plane I have made. The first was an XSNo.4 I made last years and I have been dying to make another ever since. Boxwood is a real treat to work with - it cuts like hard butter. I also want to thank Bill Carter for generously supplying the piece for the handle. Finding genuine boxwood is really tough, let alone something large enough to make a handle with.



This past Friday, I shaped this Brazilian Rosewood handle. Above is a shot I took when I started shaping, and the black streak came alive. To me - this is what dreams are made of! Below is a photo of the handle fully shaped, sanded and ready to have the adjuster fit.



The two Ebony filled planes are at the tail end of the french polishing process - they each have 9 coats at this point and are looking magnificent.

Next update - the kitchen doors!

I just beat the 4 year anniversary...

00/00/0000, 00:00 | Sauer & Steiner

... of starting the kitchen (by 2 weeks!). I guess technically - it is not quite done - the pulls are not finished - but... it feels pretty great to have it to this point. The above photo is made up of 3 shots spliced together in photoshop - it was the only way I could get the whole thing in.

The doors themselves went together quite well - and were easier and faster than the drawers. I used a Zona saw to cut the shoulders for the hinge mortises - and a small router plane to clean them out. I was a little worried about cutting the mortises in the cabinets, but it worked quite well. I am still a little bitter that I did not have the foresight to pre-cut mortises for knife hinges like I used in the mudroom cabinets... but I will get over it. These are oil rubbed bronze hinges and worked quite well with the walnut (and the future African Blackwood pulls).



I need to thank Jim Shaver for reminding me of a great technique for keeping doors closed. I used 3/8" rare earth magnets buried in the bottom of the door rail and another in the face frame. They are epoxied in and covered with a piece of walnut veneer (planed flush with an XSNo.4 of course:). It worked perfectly.




In hindsight, there are a few things I have learned.

Firstly - building your own kitchen cabinets is not for the faint of heart. I underestimated the size of this project by at least 200%. It was totally worthwhile, I learned a tremendous amount and I would do it again (if I had to), but I was nuts to think I could do it in a year.

2. Taking the time to find quarter sawn wood for door frames is the right thing to do. In the grand scheme of the project and the immense time it requires - the extra expense of quarter sawn is a drop in the bucket, and you will thank yourself repeatedly because everything is so stable and is visually harmonious.



3. Hand cutting the dovetails in the drawers is extremely time consuming... but worth it if for no other reason than the the learning experience. It took several months of “spare time” to get them done, but my confidence in cutting them has really improved and has positive implications for a lot of other woodworking skills. And - they just look wicked.

4. Door panels that are 7/16" thick are flexible enough to be persuaded into a frame.

5. Air dried walnut is a wonderful wood to work.

6. Sanding sucks. There were a few places where I was not able to plane a surface so I hauled out my ROS. It was a perfect reminder of why I make planes.




The doors around the sink window have beveled glass in them to mirror the side lites of our front door (see below). The doors worked out very well - but the beveled glass on the top 4 doors is a little tough to see given the dark interiors.



The kitchen island was made several years ago - it was installed Christmas day 2005. The boxed dishwasher was the island with a tablecloth thrown over it. What prompted the island construction was a phone call from Sears (where we bought the dishwasher). They were calling to suggest that we might want to consider extending our coverage because the one year warranty was about to expire. Jill just laughed and told them we would pass - the dishwasher was still in the box.


A backyard loss & a surprising new saw

00/00/0000, 00:00 | Sauer & Steiner

When we first moved to our house in Kitchener - the backyard was quite overgrown. It was clear to us that it had not been maintained for some time. We cleared out 75% of the overgrown shrubs and crooked small trees just so we could see what we were dealing with. There was a very large, Norway maple in the middle of the yard, which had clearly been neglected. One side had been butchered, resulting in the main crotch of the tree holding quite a bit of moisture. A few bold plants had even taken root! We knew it was only a matter of time before things started falling - and last summer we lost a very large branch. I was at Westonbirt in England at the time.

With the current trend towards harsh weather - Jill and I were nervously biting our nails watching from the windows with each thunderstorm.

It was time for the tree to come down.



On August 22nd - the chainsaws arrived and the tree was reduced to a pile of firewood length logs. And even more curious - it came down as I was arriving on the grounds of Westonbirt this year. I returned home to a very sunny backyard. There is an old adage that involves lemons and lemonaid... and in that spirit - this tree removal was a good thing. I grew up with a large vegetable garden in the yard - and I have always hoped our kids would be able to experience this as well. Now we can. There is a great sunny spot along a fence that will be perfect.

Some of the limbs were not cut into firewood lengths yet, and as a bit of a lark, I went into the shop to retrieve a recent purchase - a large Japanese saw. I wasn't expecting much to be honest - but boy was I wrong (and in hindsight - I should have known better!).



This is a crosscut timber saw which I am pretty sure is called a Temagori. One of the first things I noticed was the graduated teeth were frightfully sharp and the balance of the saw was very different. It was really heavy in the toe - but as soon as I placed it on the log - it all made sense.
I started the kerf with the smaller teeth (towards the handle). In this position - the weight at the toe held the saw down. All I did was pull - and as the speed quickened - the larger teeth kicked into high gear and removed a tremendous amount of wood. Because of the angle of the handle - the teeth are forced down just by the act of pulling. I did not apply and downward pressure at all. The second stroke was just like the first - but even easier because the kerf was already started. Binding appeared to be a non-issue. I also found myself feeling for the straightest pull - and once I was focusing on that - the saw did all the work. It was effortless to use really - no downward pressure required - the weight of the saw did the cutting. It is a marvel of engineering. So I just started cutting stuff - as Jill peered from the window just shaking her head.



Here are the markings on the blade.



One of the great things about the saw is the teeth are so large, that the complex geometry is very clear.

Oh, and we have already scheduled a new maple tree to be planted in early October. It will be in a new location - so that is shades the house and our patio table in the summer.

And the tree did get the last laugh in the end. Not only were there huge sections of very curly maple - there was quite a bit of birds eye as well. 14" drawer fronts anyone?
Add Image

Fitting a Panel into a Frame

00/00/0000, 00:00 | WoodworkingONLINE.com

This weekend was one of those weekends when my lovely wife made it very clear that she had some things she wanted me to get done around the house. One of those tasks I had managed to put off for over a year. 

She wanted a white board put up in the kitchen so she’d have a place to write her grocery list, notes, and whatever else came to mind. Our 1960’s-vintage kitchen still has the original cabinets with the rabbeted plywood doors. But the way the cabinets were built, there’s a bumpout in one corner that is essentially the back side of a closet. Strange floor plan, I know, but this whole house is strange. Anyway, where the wall cabinets meet this bumpout, there’s an adjacent empty space on the wall that had been framed in 1×2’s. The area is about 28″ high by 14″ wide. A perfect size and location for a whiteboard, my wife so strongly hints.

So here’s the challenge:  Can I get a ÂĽ” whiteboard panel to fit inside this framed area without having to add trim to hide any gaps? I brought in my framing square and was pleasantly surprised to find out that one corner was only out of square by about 1/8″ over the 28″ length. “Hmmm. Not bad,” I thought.  “This will be easier than I thought.”  (Usually, this thought gets me into serious trouble…but not this time.)

I cut the panel just about 1/16″ oversized on my table saw and kept trimming a little off until the panel just started to slide into the “narrow” end of the frame. Knowing that I had to take about another 1/16″ off the other end of the panel, I went back to my table saw, folded up an old business card to four thickness, and put it between my panel and the rip fence at one end. That effectively “tapered” the cut. I checked the fit of the panel and it was real close to fitting. So I brought my small block plane into the kitchen and kept shaving the edges here and there until the panel could be held in place with friction only. Of course, my ten-year old walks in while I was planing and says, “Dad, why are you doing that in the kitchen?”

After a few rounds of planing and test-fitting, I ended up not needing any glue or screws to hold the panel in place. And there was barely any noticable gap around the panel. Nothing beats a block plane for final trimming and fitting.

I was happy to get another project checked off my list and my lovely bride was happy to have a place to make a list.

What Would You Do With $25,000?

00/00/0000, 00:00 | WoodworkingONLINE.com

118857_CrateBow_Carda.jpg

My shop is only 400 square feet. Things are always underfoot and I’m constantly having to move one machine so that I can get to another. The lathe is stored in an adjacent (finished) room, the miter saw and stand are out in the garage, and I have to set up a couple of sawhorses out there just to cut a sheet of plywood down to size. Boy, what I wouldn’t give for a big addition to my house for a new shop!

The problem is, I don’t have an extra 25 grand laying around to spend on fixing up my home. But I could. And so could you.

That’s because Home Depot is giving away a $25,000 gift card (and many more prizes) to the best YouTube video entry showcasing the projects Home Depot customers would like to tackle around the house. You can submit your video from November 10 to December 15, 2007, and the winners will be announced sometime just before Christmas.

Think about it, you could finally add that gourmet kitchen you’ve always wanted…or put on a new roof…or add a backyard getaway…replace all the flooring…the list goes on and on. Or if you need some really great ideas for your video, pick up a free preview issue of Workbench. It’s full of practical ideas for your improving home.

Are you feeling creative? Then get to it.

To keep track of everyone’s videos, log in to YouTube and join the Home Depot “Gift Card” group.

One of the best planemaking lessons...

00/00/0000, 00:00 | Sauer & Steiner

... happens at the bench using the tools you’ve made.

I have been working away on the kitchen doors these last few days, and was reminded of why I started making planes in the first place. I have spent several hours taking the final finishing passes on all the 27 door frames. It only took a few minutes of planing for me to forget about the plane as an object and focus on the plane as a working tool. I stopped thinking about the infill wood, the choice of sidewall material, the stainless steel lever cap. All I cared about was the quality of the shaving, the comfort of the handle, the balance point of the plane and where I had placed the candle butt to wax the sole. For a few blissful hours - I felt like a furniture maker.



I have been collecting quarter sawn wood for years - and it really paid off for the kitchen. All the door frames are QS walnut. In a few cases, I had entire boards that were quarter sawn - but I also dipped into my stash of really wide walnut planks to get the quarter sawn wood from the edges. It worked out perfectly because the planks were wide enough to get two 2" wide frames off each edge and still have enough material in the middle to get the single board panels I wanted.



Most of the panels were resawn from 5/4 stock to yield two 7/16" thick panels. I wanted to keep the weight down as much as possible, plus this also allowed me to bookmatch all the panels. There is a large floor to ceiling pantry where I used 5/8" thick panels. I left them a little thicker so I could put a raised panel on the inside as well.

Below are two shots of all the freshly planed frames before assembly.





To really geek out for a minute - here are some technical specs. I re-honed the blade in the A5ss 6 times without going to the grinding wheel to hollow grind.



The above photo is an attempt to show the surface reflection of the last rail I planed (click on it to enlarge). This is the type of surface on all the frames. On average, it took two sets of two overlapping passes to remove all the jointer and thickness planer marks.

The mortises were cut with a bench top hollow chisel mortiser. With over 100 mortises - this felt like an appropriate tool. The haunched tenons are 1-1/2" long and were cut on the table saw using a dado set. Again - 100+ tenons... .



I pre-finished all the raised panels. There is nothing worse than that unfinished line and ridge of dried finish that appears in the dead of winter when the panels shrink.

I am hoping to assemble all the doors over the weekend and start fitting them. Once they are fit, I can apply the finish to the frames.

Magic drawer No.13

00/00/0000, 00:00 | Sauer & Steiner

An hour ago, the 16th and final drawer was installed. What a feeling. I have been working on the last 4 drawers for a week or so. One of them was a monster at almost 12" deep. Drawer number 13 was pretty significant - it was the first one where all the dovetails fit right off the saw. Drawer No.14 had one corner that needed a bit of paring, but 15 and 16 (the monster drawer) were also off the saw. I took a pile of photos of drawer No.16 being built - it will be the subject of “Some thoughts on dovetails - part II”. The “Red-Robbie” pulls are just temporary until the African Blackwood pulls are done.

Here are a few pics of the three banks of drawers in the kitchen.





I think I can hear Jill blissfully filing Tupperware. Next up on the home reno front - back to the sunroom...

Some thoughts on dovetails - part I

00/00/0000, 00:00 | Sauer & Steiner


For the last several weekends, I have been working on our kitchen drawers. I have just crossed a major milestone - there are more drawers completed than remain (only by 1... but it still feels great!). So I have had “dovetails” floating around in my head quite a bit lately.

There was in interesting thread about dovetails in one of the forums a week or so ago. The thread was titled “Skinny pins in hand cut dovetails”. After reading most of the thread - I started thinking on my own dovetail evolution - and the whys and how's of it. I have also had a bit of an epiphany moment sparked by that thread, and it has to do with the relationship between process and efficiency. I am fully aware that I may to step on a few toes with this one - and I am fine with that.

My goal with woodworking and planemaking is to become extremely efficient while continuing to improve my accuracy... and in that order. I make my living in the woodworking field - I have to be efficient. So everything I do is motivated by using the fastest method even if it means a slow initial learning curve - complete with bumps and errors. Sharpening is a perfect example. I made a very conscious decision to learn to freehand sharpen because once you know how - it IS the fastest way to sharpen. Sure, it made for a lot of frustrating sharpening sessions and the dizzying parade of sharpening jigs were quite tempting - but I can honestly say I am glad I stuck to my guns and learned to do it freehand. I am now fast at it, and don't hesitate to stop work to restore an edge. I will write more on freehand sharpening in another post.

Back to dovetails & efficiency. I believe that the dovetail joint is a functional mechanical joint that can be extremely beautiful if well executed. There are a lot of times when dovetails are used and they are not seen - and in these instances how it looks is less important (though they still need to be tight fitting and designed for mechanical strength). The drawer is usually to blame for all the discussion about dovetails - skinny pins vs fat pins, machine cut vs hand cut, spacing, angles, pin lengths etc. This is because these dovetails can be seen, and rightly or wrongly, have come to symbolize the quality of the piece they live in.

I decided that I would hand cut my dovetails for several reasons (in no particular order). I like the somewhat random and irregular look of handcut dovetails - they tell me that a person spent time making this - and I like that. I like skinny pins - especially in contrasting woods - they make everything look lighter and more delicate. I like irregular spacing. I tend to put narrower tails on the outside edges and gradually increase them as they get closer to the center. It means I don't need to do as much math and is really quite fast to lay out. Here is an example;


The tails on the top and bottom are 3/4", 1/16" pin, 1" tail, 1/16" pin, 1-1/4" pin. It makes for a somewhat rounding effect.

Once I made the decision to hand cut my dovetails it meant I needed to be as fast and efficient as I could be. To me, this means the goal is to be able to fit the dovetails off the saw - no paring. My friend Karen was over a few weeks ago and we were talking about this as we stood in a sea of kitchen drawer parts. I commented that I was going to cut to the line and not intentionally cut inside and then pare to the line. If I overcut and there was a gap - so be it. I would not scrap the drawer but live with it. I explained that I felt this was part of my learning process and working towards maximum efficiency. She gave me an affirming nod and agreed. As we continued to talk we realized that there are many woodworking schools out there that teach to cut well inside the line and to pare to get the right fit. Looking at that now - it seems a little off - it is teaching a process where the outcome is consistently a 10 hour dovetailed drawer! It may be beautiful and perfect - but the process strikes me as questionable - not to mention it is unrealistic to expect a client to pay for a drawer that took 10 hours to make. I would much rather endure the pain, suffering, and disappointment of a few gaps here and there knowing that I am slowly, over time, getting closer to dovetails that fit right off the saw (I am aware that I am building drawers for my own use and not for a client - so I do have the luxury of “learning” through my work). So with that in mind - here are a few examples of dovetails I have produced spanning my entire woodworking life.




This was the first furniture project I made with a drawer. The front is cherry and the sides are pine. Drat... it is a bit out of focus:)



These are the drawers on my left handed, shaker inspired bench. There are 10 drawers in all. The sides are 5/8" basswood and the fronts are 3/4" mildly curly soft maple. They are still a little clunky - but the spacing was starting to feel right on these.




This is a drawer in a table I built for my sister and her husband as a wedding gift. Skinny pins have arrived and are here to stay! 1/2" maple sides, 3/4" walnut front. Note the African Blackwood pull... I shaped them by hand... no lathe:(

Which brings us to the most recent dovetail project - the kitchen drawers. I have just finished 5 more kitchen drawers - here is a shot of the stack.



There was a magical moment that happened while building these 5 drawers - I did actually cut a set of dovetails that fit right off the saw. It is pictured below.



There are a few wee gaps - but after they were glued and planed flush, they were gone. And after this set - there was another set of 1/2 blinds and two sets of through dovetails that fit off the saw. This was most encouraging and confirmed to me that this longer road was the right road to take.

And hey... I have 7 more drawers to practice on!

Wood Science 101 with Hendrik, Pt. 1

00/00/0000, 00:00 | Matt's Basement Workshop Podcast

Today we're talking Wood Science 101 with Hendrik Varju.  All of us have been, or should be at sometime concerned with what wood movement can do to our finished projects.  So understanding how and why wood moves is crucial to designing and building pieces that will last through the years.  So check out today's show, which is the first half of a two part discussion on one of the most crucial topics in woodworking.

I'd really like to thank Hendrik for agreeing to come back and talk with us again.  If you're interested in learning more about Hendrik or to order a copy of his DVD "Jointer and Planer Secrets" stop by his website at www.passionforwood.com .  

If you're interested in meeting Hendrik, he'll be making an appearance at the Kitchener-Waterloo Woodworking Show this weekend March 14-16, 2008.  For more information on the show head over to Wood Shows for dates, times and so much more.

Coming up next month we're talking about dealing with twist, cup, bow and other wood problems.  So if you have questions drop us a line at mattsbasementworkshop@gmail.com and that's also where you can enter for the free schwag drawings too!!

Woodcraft.com - Helping You Make Wood Work