It's April and Hendrik is back to answer more of your questions.  This month we're talking about dealing with troubled stock.  Since nothing is worse than dealing with cupped, bowed, twisted or crooked boards we answer your questions about how to tame these problems or maybe even avoid them.

Today is part 1 of our discussion, and since it's Friday that means it's Feature Friday so one of you lucky listeners is winning some free schwag!  Are you the lucky listener??

For anyone interested, coming up on April 11 & 12, 2008 there's a great little tool demo and woodworking school openhouse going on at J. Miller Handcrafted Furniture in Chicago. The details can be found at Lie-Nielsen.  There will be some great demos by a number of well known woodworkers and I'm planning on checking it out myself.

Remember for comments, questions and schwag entries drop me a line at mattsbasementworkshop@gmail.com.

 Listen to today's show by clicking on the player below

powered by Podbean.com

Matt Vanderlist has just posted a podcast of a conversation he and I had last week. I hesitate to call it an interview because it sounds a lot like us just goofing around and joking about woodworking.

So I guess, it actually just sounds a lot like a day at the office.

In any case, we discuss handsawing, premium tools and how we generate story ideas here at Woodworking Magazine and Popular Woodworking. Plus Matt and I brainstorm an idea for a shop garment that ensures you never have to take a break while woodworking – and it composts the yard. (If anyone has a good name for this product, post it here.)

It was a fun conversation and if you have some time at your desk and want to look like you're working… I highly recommend it.

— Christopher Schwarz

All the dentil molding is on and now it's time to add another layer. Tommy shows how the applied dentil molding looks and how the soffit and quarter round fit over it. He then attaches them to the case. Tommy cleans up the dentil molding with a chisel so it is flush with the quarter round. After gluing the final corner in place, the first part of the crown is done and Tommy can enjoy a victory cigar.

Tommy shows how he created the beautiful sand shaded fan on the top of the table. After going through the construction process step by step, Tommy reviews how he inserted the piece into the tabletop. It's so easy even Al can do it!

George Washington chopped down the Cherry Tree, but for Presidents’ Day…we’re chopping prices on everything in the store!!!!!!!!!!!!!!!!!

This Monday only, you must come to Macy’s Presidents’ Day Mattress Sale!!!!!

I guess things just sort of lose their edge with time. I don’t exactly know when we went from honoring America’s Commanders in Chief to just having an excuse for no mail service and a bitchin’ sale, but it has been at least 30 years. However, I think it would be neat if stores tailored their sales to the man currently in the White House.

Just imagine the late 1990’s….

“And be sure to check out the clearance rack where all stained, black dresses are at a special discount….”

Yeah, Presidents’ Day doesn’t really mean anything to anybody outside of the roster of government employees who took the day off. However, eventually time passes and every holiday slides down from the pedestal of remembrance and becomes just as trivialized as every other former “great” holiday (Arbor Day, Columbus Day, St. Patrick’s Day, etc.).

I don’t know if America will be honest and accept the reality of it, but we are less than 50 years away from Martin Luther King, Jr. Day being equally blown off by 99.9% of the population. Before 2050, you will flip on your funky 3D Hologram Generator that replaced that Crappy Old 120 inch High Def TV and you will see some horrible black actor in a dark suit with a narrow tie say, “I have a Dream!!!!!!!!!! That everything in the store is 30 to 50% off!!!!!!!!!!!” Mark my words, friends: Someday, we in America will witness the MLK DAY White Sale.

Now, I do want to acknowledge that among my circle of friends who know what funny is…I am considered “The King of Inappropriate Humor.” However, what I have written above is not meant to be humorous. It’s just an example of how today’s greatness will almost always be lost on the kids born two generations from now.

In closing, to end on an up note (and to provide perspective to what I said above), I am going to tell you the Honest-to-God true story of the most inappropriate joke I ever told. A couple of years ago Gail and I were at Hobby Lobby and I looked over at an aisle end cap that was about 15 feet away from the cash registers. On that end cap were little plaster busts about 6 inches tall of famous historical figures. There was a plaster Shakespeare next to the bust of George Washington. Straight off of Schroeder’s piano was the little bust of Beethoven. Without taking a second to think, I picked up the John F. Kennedy bust, turned to face the cash register, and asked, “Excuse me, Maam, is this one on sale, because it seems to be missing the whole back side of its head?”

That was the most inappropriate joke I ever told. If you don’t believe me, you can ask Gail.

Anyway, the point of this blog entry is that I truly worry that today’s kids and the children of tomorrow just aren’t going to be as respectful as we adults are today.

I'm sure most of you remember and miss Stephen Shephard's website Alburnum's Archive. I recently got an email from Stephen and he is preparing a new site which will be called fullchisel.com. Good news indeed!

HI Folks

Been reading some Douglas Adams stuff today (you know, the Hitchhikers Guide to the Galaxy bloke). He came up with a set of rules that describes our reaction to technologies. Read on......

1: Anything that is in the world when you're born is normal and ordinary and is just a natural part of the way the world works.

2: Anything that's invented between when you're fifteen and thirty-five is new and exciting and revolutionary and you can probably get a career in it.

3: Anything invented after you're thirty-five is against the natural order of things.


I think he's got it just about perfect :)

Philly

Tommy discusses his work ethic and concern for his own workmanship after his big mistake on the pigeonhole assembly in which he had to trash three of them to ensure that they lined up on the plane correctly. He'd "rather have it right than not right." Now that they're nearly finished again, "it's like it never happened."

Back in the day when I did power tool woodworking (at the exclusion of hand tools), I never did feel the need to cut a mortise and tenon joint. Somehow, using hand tools, it just feels right to do it.

However, there is a problem. I have never done it and didn't know how to do it properly - with any kind of tools. I started to work cutting tenons for the base on the workbench I am making and somehow, it just didn't seem to be coming out right.

I took a break from that and started a little stool for my daughter to reach the kitchen sink. Somehow, it just seemed right to dovetail the legs into the ends. Also, I felt like I needed the practice before going any farther on my bench.

I was right. I DID need more practice. As it turns out, the stool will be usable for children, but it will hardly be pretty or even that strong. I realized that I needed more help. A LOT more help.  read more »

Now that the frame is even with the face of the case, Tommy can attach the crown molding. Wax is placed on the frame, the ends of the molding have been cut to fit, a little glue is applied and Tommy crosses his fingers hoping everything will work out. When the molding is put in place and the glue dries, Tommy reviews how it connects the upper case to the lower case. The upper case slides in from the back and is held by the crown molding. It's difficult to tell it's two separate pieces.

Now that the drawer front has been laid out, Tommy takes a V-tool and goes to work carving. He then reviews how he works the pattern while listening to Run-DMC.

Masashi published an interesting report on a visit from master karakuri maker Shobei Tamaya. Karakuri are traditional Japanese automatons that apparently do some incredible things. The one demonstrated during this class picks up a miniature arrow, nocks it on a miniature bow, draws, and fires at a target.

Now that's a woodworking project.

My apologies to everyone for the missing website during the last several days. And also my deepest thanks to everyone who phoned, emailed and posted their concerns about the situation. It seems my domain name registration had expired - thankfully - it is up and running again.

Cheers,
Konrad

You can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tips sent to your email address each week! Got to Woodworking Tips.com and sign up today.

Here?s last week?s tip from Woodsmith online editor Ted Raife:

My oscillating disc sander has built-in dust collection and it works great ? but only when the holes in the sanding disc are aligned with the vacuum holes in the sander?s pad. And this simple requirement isn?t always as easy as it sounds. So rather than rely on a good aim when installing the discs, I put together a simple tool that makes hitting the mark a sure thing.

As you can see in Figure 1, the tool is nothing more than two dowels glued into a small block of wood. The diameter of the dowels and their spacing in the block matches that of the holes in the discs and sanding pad.

To use the tool, you simply place a disc over the dowels and then insert them into the holes in the pad (Figure 2). Slip the disc off of the dowels and onto the pad and you?re ready to go.

Good Woodworking,

Ted Raife
Online Editor, Woodsmith

Send for a preview issue of Woodsmith magazine

It?s safety week at Popular Woodworking. Reading their blog this week took me back to my start in woodworking.

When my wife and I bought our house, we decided that we wanted a tile-top kitchen table. I opted to try making the table after we failed to find what we had in mind. I enjoyed that experience so much that I thought I?d get more involved in woodworking.

I started slowly. No multi-thousand-dollar trips to the woodworking stores, I got some handheld tools and went about reading everything I could find. Before long it became clear that a table saw would be a useful tool. I shopped around for a used contractor?s saw and found a Delta at a reasonable price (though I had to drive to Pittsburgh to get it). ?Now,? I thought, ?I?m a real woodworker.?

I got the saw setup in short order. While I had read about table saw use, I don?t believe that I had ever before used one. I set the rip fence, fired it up and began pushing a piece of oak through. After a couple of seconds the oak was on the other side of the room, striking the water heater with a very loud noise. Unhurt but a little shaken, I shut off the saw and went upstairs. My first (and only experience with kickback).

I don?t remember what I thought about -- if I considered selling the saw and taking up golf -- but after a while I ventured back down to the shop. The water heater sported a nice new dent, a convenient reminder that I could have been sporting a nice new dent. Luckily something made me decide to give it another try, to climb back on the horse.

Woodworking has been an important part of my life since. An inauspicious start notwithstanding. It?s good to think about such things once in a while, to remind ourselves that our hobby (or profession) involves inherent risks. Fortunately, the risks are balanced by great rewards.

In this podcast Tommy curves it up! The Bombe Secretary's writing surface should have crisp corners at the end of each elegant radius. To achieve this, Tommy curves the transition points on the rounded edges, taking a machined edge and working it into to a truly hand crafted piece of art.

I want to do another safety related blog entry before Woodworkers Safety Week gets away from us…

In the shop we should use all of our senses to detect danger. Well, use touch as the last sense for detection. Ya know…if you are unsure whether your table saw is on you should listen for the motor or look for the moving blade before reaching out to touch the spinning carbide.

I think our eyes are the most valuable safety tool we have. Hopefully, we see dangers. Even when we know dangers are present we use our eyes to determine our proximity to them.

So the Jeff Skiver Safety Tip of the day is…make sure your vision is clear by avoiding tears that can cause distorted vision. Therefore, never go to work in the shop immediately after watching any of the following movies:

1) Brian’s Song

2) Old Yeller

3) Love Story

4) Ghost

5) The Way We Were

6) Bambi

7) My Girl

8) E.T.

9) Forrest Gump

10) Pay It Forward

11) I Am Sam

12) Schindler’s List

13) Braveheart

14) Saving Private Ryan

15) Blazing Saddles

Also, if you are in the shop and any of the following songs come on the radio, IMMEDIATELY STOP WHAT YOU ARE DOING!!!!!!!!!!!!!!!!!!:

1) Wildfire by Michael Martin Murphey

2) Honey by Bobby Goldsboro

3) Diary by Bread

4) Think of Laura by Christopher Cross

5) How Do You Mend a Broken Heart by the Bee Gees

6) Still by The Commodores

7) Alone Again, Naturally by Gilbert O’Sullivan

Finally, if you have been reading ANYTHING written by Nicholas Sparks then you should stay away from your shop for at least 4 weeks after you finish the book. You may think you are okay at 3 weeks, but you aren’t. Even three and a half weeks after finishing Message In A Bottle I would spontaneously break down into uncontrollable fits of agonizing tears. Nicholas Sparks requires FOUR FULL WEEKS!!!!!! You’ve been warned.

The carving is done on the inside door so Tommy starts planing the lid. He first shows how it fits with the Bombe and then begins hand-planing the board. He reviews how he planes the wood, works the planer and sharpens the blade.

Tommy discusses how he tackled the most difficult part of secretary so far, the compound return angles at the top of the pediment. The moldings in the front and the side look the same but are completely different. He moves to the bench to illustrate the problem and how he cut the moldings to fit. As viewers can see from the disastrous state of his shop, this problem was a tough one.

Tommy and Albert do a critical phase in the bombe lower case-gluing the writing surface into the case. Neat little tip on gluing long pieces together without over loading with glue. Albert even gets a little jiggy with it at the end. Go Albert Go.

Once the mortises for the knife hinges are successfully created and care is taken to make certain the offsets are uniform and the depth of each knife leaf is consistent, the next step is to temporarily install the doors while fitting each door to the cabinet. The reveal around each door is important as well as any small differences in how the doors hang within the cabinet frame. In this photo the cabinet is reversed in orientation top to bottom for me to work on the fitting. The left door is in the photo. The knife hinges have a very small amount of leeway for me to adjust the doors so the reveal at both the top and bottom and the center part between doors is uniform.

I also need to be conscious of how the outside edges fit the cabinet , they need to be parallel and in the same plane as the cabinet sides. The fitting of the doors can be somewhat time consuming but in my opinion this needs to be done correctly at this stage or the visual impact of a non-uniform reveal will be very apparent later.

After completing this fitting and knife hinge adjustment I will be creating the lip at the juncture of the doors in the middle of the cabinet. The lip serves to hide any open space between the doors and also to create an interlocking, positive closure for the doors. The right hand door will have a rabbeted lip whereas the left hand door will have a additional piece of beech added to the rear of the center edge of the door to form a mating lip. To maintain grain matching I have pieces of beech left over from the same plank I used to resaw the veneers earlier.

We have plenty of snow up here at this time , more than the average winter, and my wife and I will be leaving for a skiing trip at a resort next week. We're both crazy about spring skiing and there is plenty of nice weather coming up.

I’ve been thinking about nomenclature. I’ve been thinking about what I call the area where I do my woodworking thing (or at least where all of the tools and equipment live when I am busy surfing the internet or playing Wii Fit and complaining about having no time to do any woodworking.)

Some people call those tool filled places their “SHOP.” However, that seems a little too generic for me because I have more than one shop in my life. All of the car stuff happens in my garage, but it is more of a combination garage/bicycle shop. I’ve said before that somewhere in between my Park Double Arm repair stand and Park TS-3 Master Truing Stand are enough tools to make 90% of the bicycle shops in North America jealous. Do you need to re-tap a bottom bracket? All decent shops can do either English or Italian Threads. However, for some reason I also have a tap for French Threaded bottom brackets, even though I neither work on bikes professionally nor have any French Bicycles. (I never know why I buy every tool I see, whether I’ll ever need it or not).

The non-bicycle part of the garage is pretty well set up for anything I need to do with cars. In the last ten years I have done engine swaps, clutch replacements, Air Locker installations, countless tune-ups, 30 or so brake jobs, 100 oil changes, water pump and radiator replacements, Axle replacements, ring and pinion set-ups, and on and on and on.

Before my wife and I moved to this house, most of the automotive stuff was done at my father-in-law’s shop. Long before I met him he ran a 2000 sq ft body shop behind his house, but he retired and closed his body shop before I ever came on the scene. So in the early days of my marriage, I would commandeer his shop for various automotive projects.

So now to differentiate between his shop, my bike shop, my garage shop, and the area of my plantation where I do welding and metal work, I always refer to my basement area as my WOOD SHOP. I say to Gail, “I’ll be downstairs in the Wood Shop. If the lazy dog should wake up, feel free to convince him to come keep me company.”

I am very happy with the Wood Shop in my basement. However, I will inevitably have to rename that space. Eventually my work will be good enough for me to call my wood shop a “Studio.” It’s a subtle little thing, but it is the key to being a wood artist. Adirondack Chairs are made in Wood Shops by woodworkers. Commissioned furniture projects are done in studios by two types of guys. To the uninitiated, woodshops and studios look a heck of a lot alike. They have identical equipment and tools. The difference between woodshops and studios is the guy doing the work and the deposit slips for his bank account. Today I came up with the official list of criteria required for a woodshop to be called a studio, and here it is:

1) If the woodworker went to art school then it is acceptable to call it a studio. Art School guys are different. A couple of years ago I was a Mechanical Engineer who worked with a bunch of Industrial Designers designing Office Furniture. It was my job to make sure the roll-formed steel and the drawer slides could support the required loads. It was the responsibility of the Industrial Designers to make sure the theme of the company was represented with a passionate design that made one think, “If I have to spend 10 hours a day in a cubicle, this is the work space I want.” Those left handed, beret-wearing guys were studio types.

2) If you are a woodworker who has ever made $1000 profit on a piece then you can call your woodshop a studio. The keyword here is profit. It’s more than selling cherry cabinets for $2000 when you have more than half of that total tied up in materials, overhead, labor, and burden. Woodshops produce items that either generate no income or can sometimes sell for as much as one half of the price of the lumber they use. However, studios are the setting where profitable wooden art projects are created.

Someday my basement woodshop will become my Studio. I am not able to go to art school, so criterion 1 will not happen. However, I have a plan for creating a 4 digit profit on a piece of furniture or a similar woodworking project. I’ll share that plan with you now.

Someday I am going to resaw a walnut plank and find that the bookmatched inner faces form a distinctive picture of Jesus. Then, I will put the resawn slabs on eBay, and send out a press release. Within 24 hours of FoxNews and Headline News doing bits on Jesus in the Walnut, my auction will have bids over $5000. And when the auction ends and the buyer’s PayPal clears, my basement woodshop with the resawing 18” bandsaw will forever be referred to as “My Studio.”

And I’ll get to show pictures to people and say things like, “here is a picture of my Studio. The Unisaw is in the middle, and on the left is my hand crafted maple workbench. If you look closely in the corner you can see my bandsaw where I created my most famous pieces, Jesus in the Walnut, as I was resawing stock one day…”

Tommy surfs the long board in the shop and then tackles the first cuts of the bombe secretary cabinet sides. This is a critical part of the secretary since it determines the real look and feel of the piece of furniture.

Two weeks ago, on April 1st, I received a call from Maine. I was busily working at Marc Adams School of Woodworking and the call went to voicemail. Later that evening as I drove to my parents’ house (where I stay when visiting MASW) I finally listened to voicemail and found that Andrew from Lie-Nielsen called because he was getting ready to build my workbench. It truly seemed like it had to be an April Fools joke.

Last year about this time I was talking to Mr. Lie-Nielsen, and I had finally decided to forego building my own workbench and just buy one. I asked what the lead time was, and he said, “about 6 weeks.” Thomas told me to call Casey back at the Toolworks and place the order through her. When I called Casey the next day, she told me Tom misspoke about the lead time. I was informed the benches were as much as 6 months out. I went ahead and ordered it, realizing that I would have a new workbench in time for Thanksgiving. Around October of 2007, I called to check on the status of my bench and found that I was still number 83 on the list of 130 people waiting for benches. A new bench for Thanksgiving would be out of the question.

I was lamenting my bench waiting frustration to Chris Schwarz who responded, “Why don’t you just build a bench?!?!?!??!” My response was something like, “Hey, Chris, you know Tom better than I do…. Do you think he would move me up the waiting list if I offered him like an extra Ten Dollars?” Chris replied, “Knowing him, he will either move you down or throw you off the list.”

I don’t think it’s a case of Thomas Lie-Nielsen being The Soup Nazi; I just got the impression he believes in treating everyone fairly. So I waited.

A couple of weeks later, I decided to start building the Holtzapffel Bench. That bench is nearly done, and I really like the design. While at MASW, students work on Lie-Nielsen workbenches, and they are very good benches. However, during the first day of my class with Chris Gochnour two weeks ago I kept discovering little things about the bench that were less efficient than the Holtzapffel bench, given the way I work. I love the massive legs of the Holtzapffel and the fact they mount flush to the front of the benchtop. This design offers clamping possibilities that are not available with the traditional European Trestle base. As much as I thought I wanted a tool tray, I have now grown accustomed to the clear 24” wide top of massively thick hard maple. (Note: Lie-Nielsen benches can be ordered with or without tool trays.)

So on April Fools Day as I pulled out of the parking lot at MASW, I was thinking about how happy I am with the workbench I built when the cellular signal improved and my phone's voicemail reminder told me of all of the calls I had missed during the day. I was thinking about my Holtzapffel bench when I listend to a voicmail from Andrew asking if I still wanted the Lie-Nielsen Bench. I called Andrew the next morning and found out some information… I was now number one on a list of about 200, and they aren’t taking any more orders (for a while). As Andrew told me about the challenges they face in meeting the demand for the benches, my mind began racing through thoughts of various schemes and dreams.

My brain went into Antiques Roadshow Collector Mode. I saw Leslie and Leigh Keno oohing over the bench, saying, “Yes. This is an original Lie-Nielsen Bench….” My brain then jumped to a glimpse of the estate sale with a Lie-Nielsen Bench covered with all of my tools. Patrick Leach’s Full Grown 50 year old Tool Elf was there offering “a hundred bucks for all of this old woodworking crap” which my 52 year old nephew was greedily accepting.

I thought about buying the bench and then immediately selling it on Ebay. How much would the guy who is currently #200 on the list be willing to pay to get an 8 foot long Lie-Nielsen workbench within 3 weeks??? The greedy look in my eyes was replaced with a look of fear as the vision of The Soup Nazi flooded my brain, and I heard Tom Lie-Nielsen’s voice say, “You’re the *^&^%*^$% who sold the brand new bench on Ebay????? NO MORE TOOLS FOR YOU!!!!!!!!”

Then, for about 10 seconds I tried to picture the layout of my shop with a $2000+ 8 foot long sharpening station. I couldn’t figure out where to fit it in. I also couldn’t figure out how to convince Gail to start working nights at a 7-11 in order to bring home extra cash to pay for it.

So after weighing all of these thoughts, I made the following speech to Andrew: “Working on the Lie-Nielsen bench here at Marc Adams’ yesterday reminded me of how nice these benches are. However, I am really happy with the bench I just finished making (don’t tell Andrew that it isn’t actually finished yet). Just in case you guys decide to stop making these benches, I would sure love to have one just from the collector side of things, but I cannot justify it given the lack of space in my shop. So, you see, Andrew, I love the benches you make, but they aren’t right for me.”

Then, feeling like all of those old girlfriends of mine from the 1990’s, I said the phrase that effectively closed my affair with the Lie-Nielsen workbench. I softly spoke into the phone and told him, “Andrew… It’s not you… It’s me.”

Next weekend I will be seeing Tom Lie-Nielsen. I hope things won’t be awkward. I hope we can still be friends if only for the sake of the 30 or so planes, saws, chisels, doweling jigs, aprons, and spokeshaves I own.

They really are that big!

These are the irons for a rather unique pair of planes I have been working on for the last 12 months. One iron is for the commissioned plane - the other for the spare “prototype”. The pair should be completed in the next few days - stay tuned...