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Workshop for Lilliputians

05/01/2008, 00:37 | The Village Carpenter
June marks the 4th anniversary of the completion of my new workshop. Prior to that, I worked in a basement shop with concrete floors, 6 foot ceilings, exposed lightbulbs, and exposed knob & tube wiring. Dungeon-like.

Yet it was still my favorite place in the house.

I dreamed for 10 years of having an above-ground shop and when I finally decided to have one built, I spent a full year researching heating systems, insulation, material, lighting....everything.

I even built a to-scale model of the shop, complete with all my equipment, just to make sure that everything would fit and that I would be able to tell my builder where to put the outlets. I determined where to put the 18" bandsaw in relation to the back window, so that long boards could stick outside and rest on the sill while I ran them through the blade. The model also helped my builder work up pricing.

The first design had a second story and a finishing room closed off by a sliding door. After my builder told me how much it would cost, reality set in, and both those luxuries were crossed off the list.

The model itself was built hurriedly?just plywood tacked together with brads?but it helped immeasurably when I was able to tell my builder where to put my 300 pound band saw and 400 pound table saw, as he and his helper carried them out of my basement shop and into the new one. They were able to plop them down exactly where I wanted them. I doubt they would have appreciated some lady telling them to "Move the table saw to this wall. Nah, that's not right?move it to that wall instead. A little to the left, no right."

The next sound I would have heard would have been my contractor and his helper slamming the door shut behind them, leaving a trail of expletives in their wake.

Planning for and designing my shop was an exciting journey, and I ended up with a cute little woodworker's dollhouse in the process.

A link to the mothership

00/00/0000, 00:00 | Musings From My Shop

I wrote once before about the generous gift I received from Kori Capaldi, Operations Manager of the Gamble House. I met Kori when I was in Pasadena for Pasadena Heritage Craftsman Weekend in October. Because I spent quite a bit of time at “THE house” for various tours and receptions, I got a chance to talk with Kori for a while. I told her about the chest I was building and that the lid would be restrained by a leather strap. A month or so after I returned home Kori sent me an email and asked if I’d like a piece of the leather that was used in the Gamble house when the leather straps on the lighting fixtures were replaced several years ago.

Of course I said “No” and that was the end of it. OK, maybe I said “Yes” and tried not to appear overly anxious in the process. You see, the Gamble house is tantamount to a religious shrine for those of us afflicted with serious cases of Greene-itis. It is indescribably beautiful. I mean that literally. No attempt to convey, using words, that amazing vision can end in anything but utter failure. Thus, to have a tangible link between the core of the G&G universe and one of my pieces of furniture is very special indeed.

Though I’ve had the leather for some time now, I’ve just completed installing it. I didn’t want to be hasty -- it had to be just right. I spent hours scouring the internet for the perfect rivets to use to attach it and the search paid off. I found a product even better than I had hoped for. Screw posts are similar to rivets but because they screw together they are removable. So if I ever have to remove the lid of the chest I won’t have to cut the leather (Actually, I wouldn’t have been able to cut the leather I would have asked my wife to do it. When I wasn’t home.). And with persistence I was able to find them in solid brass with an oil-rubbed bronze patina. With that final piece of the puzzle in place, the installation is complete. And it was worth the wait. Thanks Kori.

By the way, this chest is the subject of an article to appear in the April issue of Popular Woodworking (available early March). Unfortunately, I didn’t have the Gamble leather when photos were shot for the article -- in the magazine you’ll see a piece of upholstery leather leftover from a Morris chair project.

My Design Process inspired by: a Wendell Castle Build

00/00/0000, 00:00 | Furnitology Productions

This is my entry into the Fine Woodworking Maple Build-off Challenge. Come along for a trip down my design process on this multi-functional piece of furniture.

Gigi calls it: "Morning Coffee and a Crossword" the piece is her crossword puzzle work station. Is the unit a lighting fixture? an end table? a magazine rack?, it's all three.

Learn more of Wendell Castle and investigate the genius of Achille Castiglioni.

And let me know what you think of this Wendell Castle inspired, functional sculpture.

ENJOY!!!!!!

Here's the Popular Woodworking Blog post seeking your work.

Formats available: Quicktime (.mov)

Better Pic of the Kingwood Pencil and the Shark photo studio!

00/00/0000, 00:00 | Wood Destruction by a Woodscrub


Now that I got my lighting back and functional, here's a better pic of the pencil shown in the previous post.

I've been asked about how I photograph my projects. When I think of it/am not too lazy/have batteries I use this rig.

It's a portable small item studio purchased at WalMart for $50. It includes two color corrected incandescent "hot" lights, the tent, blue and gray backgrounds, a little tripod, and a carrying case.

I also have a handheld strobe attached to the PC socket in my Kodak Z7590 digicam. The camera is held by a really REALLY old Graflex tripod.

In the photo is a roll of shipping tape. I use that as a lint catcher because there's always dust and lint and crap that settles on the background cloth. Adhesive tape is the easiest way to remove it on the spot.

The Fretboard Journal is now available at Highland Woodworking

00/00/0000, 00:00 | Highland Woodworking Blog

fretboard.jpgJuly 18, 2008 Atlanta, GA. Highland Woodworking is pleased to announce the addition of The Fretboard Journal to their collection of woodworking books, magazines and DVDs. An important journal for luthiers and instrument enthusiasts, the quarterly publication is archival quality and chronicles the most innovative fretted instruments and instrument makers of the last 150 years. Fretboard's writers, historians and photographers from around the world provide well researched and insightful stories highlighting the best players and the most interesting tales in music.

The Summer 2008 Fretboard Journal features David Grisman's Chris Thile interview, details about veteran luthier Rick Turner's Compass Rose acoustic guitar and examines the tradition behind Kamaka ukuleles. The Fretboard Journal published by Jason Verlinde is a magazine for musical instrument makers, players, collectors.

Highland Woodworking, Atlanta, GA USA is a purveyor of fine woodworking tools and supplies with a 30 year reputation for quality tools and service. It is the exclusive source of the Wood Slicer Resawing Bandsaw blade, voted by Fine Woodworking Magazine as the best resaw blade available. Highland Woodworking is a trusted source of woodworking education and information. A schedule of woodworking classes and detailed product information is available at highlandwoodworking.com. Highland Woodworking 1045 N. Highland Ave., Atlanta, GA 800-241-6748.

Motorin'

00/00/0000, 00:00 | Skiving Off

My wife and I have 4 cars, but one of them is my baby. However, like any baby…it requires a lot attention. It's my Mercedes SLK 320 (with AMG Sport Package).

I don't want to discuss performance; otherwise I will get carried away talking about mine being the fastest time of the day at our MBCA (Mercedes Benz Club of America) Autocross event three weeks ago. (Note the trophy plaque in the photo below....braggin in your own blog...how pathetic.)





Instead, I want to finally clear the air about how much work it is to operate the radio while driving with the top down. I live just off of US31. US31 is a 55 mph 4 lane highway, but it has crossroads and stoplights. That means that each time I stop at a light, invariably someone pulls up next to me, causing me to scramble to change the radio to something far more hip than what I was really listening to.



While passing long lines of cars at very high speeds, I can be belting out "Looks Like We Made It" right along with Barry Manilow. However, at the next light I have to quickly punch up a station that is playing something more along the lines of Van Halen's "Hot For Teacher." 5 seconds after the light turns green, with the car back up to 60 mph, I can jump back to Barry for a strong finish to our duet.


This morning, though, something different happened when I switched to Sirius Radio's Classic Rewind while stopped at a red light. I hit the radio preset and found Night Ranger. Immediately an entirely different set of obsessive compulsive activities started. Sister Christian is a trigger song for me. Like the folks who would act out The Rocky Horror Picture Show down in front of the screen on Friday nights back in college…I do a one man production of Boogie Nights every time I hear Night Ranger's Sister Christian. Here is how today's show went.


I immediately went to the glove box, grabbed the firecrackers, started lighting them off, and tossing them in the air.


Next I grabbed my long-hair wig and bathrobe from under the seat and started doing air keyboard, transitioning into air drums, followed by full-blown windmill air guitar each time the song would crescendo toward "MOOOOTTTTTTOOOOORRRRRRIIIIIIINNNNNNGGGGGGG!!!!!!!!!!!!"


I suppose that I should mention that even though my one man show starts with the Sister Christian scene, once the song is over I actually turn the radio off and play out the full film from there. (We've established it's obsessive compulsive behavior, folks…I cannot control it.)


Normally, it goes pretty well, but today was different. Because just as I got ready to roll the credits, having given myself a pep talk in the mirror as I vainly tried to convince myself that I am still a star…I looked up to find my only audience member was an Ottawa County Sheriff.


If anyone in West Michigan knows a good bail bondsman, please have him give me a call. I am currently in the Fillmore Detention Facility under the name of D. Diggler.

Shop Light Product Recall

00/00/0000, 00:00 | WoodworkingONLINE.com

I’ll admit it. When it came time to set up my shop, I didn’t want to spend a lot of money on lighting. Yep…I’m cheap. So I went to my local big box store and picked out the least expensive flourescent shop lights I could find. But just so you don’t think I’m a total cheapskate, I did upgrade half of the tubes to the newer (and more expensive) daylight or full-spectrum tubes for more natural lighting. I learned that lesson from our new shop here at August Home Publishing. Natural lighting makes a big difference.

Now, my cheapness may come back to haunt me. The Consumer Product Safety Commission has sent out notification of a product recall for shop lights made by Cooper Lighting. You can read all about the recall here. To see the announcement on the CPSC web site, click here.

Well, since my shop lights look suspiciously like the ones that are being recalled, looks like I’ll have to climb a ladder and check them out. And if yours look like the one shown in the photo here, you should do the same.