It's the beginning of a new month and that means it's time for Router Bit of the Month!!  For the entire month of April, 2008 Woodcraft is featuring Whiteside's 1/4" radius Cove and Bead Edge Profiling bit. 

This little decorative edge profiling bit is like getting two bits in one.  The combination of a 1/4" radius cove profile and a 1/4" radius bead give plain old square and chunky edges a beautiful decorative look that's very pleasing to the eye.

The great thing about Whiteside's cove and bead bit is that when you use it in your router table it's like getting four profiles for the price of one.  By running your stock flat against the router table you get an edge with the bead leading the profile, but by standing the stock on edge and running it up against the router table fence you get an decorative edge with the cove leading the profile.

Or, if you're just looking to use the cove or the bead profiles by themselves it's once again a matter of adjusting the height of the bit and moving the fence back and forth.  In a matter of minutes you're making separate profiles from this one combo bit.

If you're interested in ordering this month's Router Bit of the Month from Woodcraft.com just click on the picture:

Congrats to Frank Bylo, this month's winner of a Whiteside router bit!!  If you haven't entered your name for free schwag or just have a comment, question or feedback, drop me a line at mattsbasementworkshop@gmail.com.

For anyone interested, coming up on April 11 & 12, 2008 there's a great little tool demo and woodworking school openhouse going on at J. Miller Handcrafted Furniture in Chicago. The details can be found at Lie-Nielsen.  There will be some great demos by a number of well known woodworkers and I'm planning on checking it out myself.

Don't forget to get your questions in for Hendrik's next visit in April, we're talking lumber defects and how to work around them. 

You can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tip sent to your email address each week! Go to WoodworkingTips.com and sign up today.

Here’s last week’s tip from ShopNotes online editor Phil Huber:

When gluing and clamping small parts together, it’s always a challenge to align large clamps to hold them in place as the glue dries. To make this job easier, I built the small parts clamp you see in the photo above.

The base is two pieces of ¾″ plywood glued together and trimmed to size. Two grooves in the base hold a pair of T-tracks, as shown in the drawing below.

Next, two pieces of hardwood serve as the stop block and clamping block. They are drilled to hold flange bolts and two sections of threaded rod, as the illustration shows below.

Place a T-nut in each hole at the back edge of the stop block, slide a threaded rod through the holes in both of the blocks, and then screw them into the T-nuts, like you see in the side view below right. A little epoxy at the end of the rod will keep it from turning. Next, slide the four flange bolts in the T-track, slip the blocks over the bolts and add the washers and wing nuts. Finally, add the washers and thread the knobs on the rod.

To use the clamp, loosen the wing nuts and place the parts to be clamped between the blocks. Position the front of the clamping block to extend slightly beyond the edge of the base so you can turn the knobs and secure the stop block in place. Finally, snug up the star knobs and tighten the wing nuts to lock the clamping block in place.

Good Woodworking,

Phil Huber

Online Editor, ShopNotes

Send for a preview issue of ShopNotes magazine

It?s been a few months since I completed the Greene & Greene chest project and two since I finished the bench for my wife for Christmas. Since I?ve been busy with other things but it?s time to get going on a new project. Next up is a simple shaker style desk for my mother-in-law.

I bought the lumber, some nice cherry, at a local lumber mill just after New Year. It sat acclimating in my shop for about a month before I began milling. At this point I?ve made the legs (though they aren?t yet tapered) and gotten a good start on the aprons though I still have to make the tenons.

As it is a Shaker piece, the design is simple. In fact, the most interesting parts are hidden construction details (the top rail dovetailed into the legs and lower rail attached with twin tenons). It should be a fun project.

When I wrote my first published column for Popular Woodworking, “The Boys in the Guild,” the character Video Bob was autobiographical. It sometimes seems I own nearly every woodworking video ever made. Before I started attending classes at Marc Adams School of Woodworking, my instruction came from David Marks on Woodworks and a massive stack of woodworking videos.

Today is one of those rare days around here when I offer you a posting that relates to woodworking. This entry is about SmartFlix dot com.

SmartFlix can most easily be described as the online video rental source for How-To videos. (Imagine if Netflix only carried instructional and how-to videos…. and then only charged you for the movies you wanted to rent as opposed to a monthly fee.)

The founder of SmartFlix (Travis Corcoran) is one of our regular Skiving Off readers, and his company has an amazing collection of videos available for rental. Their catalog has everything from Airbrushing to gunsmithing. SmartFlix has videos on rebuilding a Ford 9” to overhauling a C4 Tranny. Videos from all areas of woodworking are available. They have everything from Snowboard Instruction to Disaster Preparation. Their collection of approximately 6000 videos covers an amazing array of topics. (Please note, about the only obscure videos I was unable to find were the Zapruder home movies. Most of us have seen Abraham Zapruder’s Presidential snuff film, but very few people realize that he could shoot a kid’s birthday party like Fellini.)

So if you ever desire to spend a week learning the intricacies of intarsia or tie flying, but don’t want to drop a ton of coin to buy a video you’ll likely only watch one time… consider renting it from SmartFlix.

Finally, SmartFlix has a woodworking contest currently going on that is scheduled to end this week. If you have a few moments of web surfing time available, I encourage you to see what it is all about…you might still have time to win a prize.

I'm hoping it grows on me, but right now... I really don't care for it.

It's the beginning of a new month here at Matt's Basement Workshop, so that means today's Feature Friday is Router Bit of the Month!!  Once again Woodcraft and Whiteside sent us another great router bit to try out and for one of you lucky listeners....well you're getting one too!!

The Whiteside Shaker Style Raised Panel bit is a great addition to anyone's router bit collection who enjoys building Shaker style furniture.  Unlike more ornate raised panel bits, the shaker style stays true to the straight lines and simplicity of it's namesake.

If you're not this month's winner of a great Whiteside router bit there's no reason you can't pick up one for yourself considering the fantastic discounted price they put on it for the entire month so Click Here to order your Whiteside Shaker Style Raised Panel Bit from Woodcraft.com.

Drop me a line with your questions, comments and suggestions.  And don't forget that Hendrik is back in May and we're talking about starting a small woodworking business, so get your questions in for Hendrik too.  Just drop us a line at mattsbasementworkshop@gmail.com.

Also, Hendrik is starting his annual three part finishing seminars: 
Part 1 "Preparing the Surface and Staining" - May 3rd. 
Part 2 "Hand Finishing and Rubbing Out"    - May 10th or 24th.
Part 3"Antique Restoration Techniques"      - May 31st or June 7th.
So if you live in the Toronto area or feel like visiting it, and you want more information about Hendrik's finishing seminars, send an email to info@passionforwood.com

 Listen to today's show by clicking on the player below

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As I was stepping out to do a seminar on hand planes and scrapers at the Woodsmith Store last week, I noticed a couple of new items on Randy’s desk. He had just received two new planes from the Blum Tool Company, a small firm in Walnut, Iowa. The owner, Gary Blum, was kind enough to send Randy a smoother and a jack plane. They were strikingly beautiful with their all wood bodies of maple and cherry. And they had a very unusual blade and adjustment arrangement, But I’ve seen good-looking wooden planes before and been a little disappointed. For a lark (and because I thought they’d at least make good window dressing at the seminar) I took them both with me to the store.

After setting everything up for the seminar, I had a little time to spare. So I dug out the instructions on the Blum planes and gave them a quick glance. I wasn’t planning on doing an extensive setup or anything, but I wanted to at least see how they worked. After all, they had a different design from anything I’d ever tried before.

You see, they don’t have a conventional plane iron. Instead they use a small blade which is attached to a massive (¾”-thick) adjustable, frog-like device. Sounds complicated, right? Not at all. A star knob on the back loosens to allow adjustments of the blade depth. You just set the depth and angle of the blade with two knurled screws, tighten the star knob and you’re off. 

After five minutes of tweaking the smoother, I was taking whisper-thin shavings off a birdseye maple board. Okay, now they had my full attention. I already liked the way they felt in my hand (very light weight with a comfortable tote), and clearly they were serious tools—not just eye candy.

Gary makes only four designs at this time, the smoother and the jack that I tried out and a fore plane and jointer. Prices are more than reasonable, ranging from $199 for the smoother to $245 for the jointer. (Although Gary charges a little more for rosewood versions of these designs.)

To find out more about Blum Tools, check out Gary’s website.

Finished, but for the finish, which will most likely be boiled linseed oil.

For the inlay, I traced around the pieces with an exacto knife, defined the incisions with a small veiner, hollowed the background with a laminate trimmer, and cleaned up the shapes with chisels and gouges.

The small circles of purpleheart were made with a plug cutter at the drill press.

The other shapes were rough cut at the band saw and cleaned up with files. I filed a slight underbevel on the inlay pieces so they would drop into the recessed areas more easily.

At first I made the center circle, inlaid the small purpleheart cross, and then tried to cut it out at the bandsaw, which caused it to split. Live and learn! The better way was to first inlay the circle in the large cross and then inlay the small cross inside the circle.

The other lesson I learned is to inlay the pieces first and carve the knots second. That way, you can plane the surface smooth before carving. Since I carved first and inlaid second, the only way to flatten the inlaid pieces was with sandpaper and scraper.

There are lots of errors on this cross—you can see gaps in the inlay pieces for one thing. But since this cross will be given to a church, I'm not concerned. They're supposed to forgive imperfection. It's like a rule or something.

The chisels and gouges I used are from left to right:
1. 2a/1 Bent Chisel
2. 1a/6 Bent Chisel
3. Flat Chisel (I think a 1mm or 2mm)
4. Straight Gouge (I think a 1mm or 2mm, 5 sweep)
5. Straight Gouge—3mm, 5 sweep
6. Straight Chisel—6mm
7. Straight Gouge—6mm, 5 sweep
8. Straight Gouge—10mm, 3 sweep
9. Straight Chisel—12mm
10. Straight Gouge—12mm, 3 sweep
11. Straight Gouge—16mm, 7 sweep

The gouges matched the various radii of the curves, but you could get away with using an exacto knife to follow the curves. I freehand cut the center circle in fact. The bent chisels were used to flatten the recessed areas behind the knots while the straight chisels were used to clean up the recessed edges of the inlay and carve the flat surfaces and chamfers on the knots.

My apologies to everyone for the missing website during the last several days. And also my deepest thanks to everyone who phoned, emailed and posted their concerns about the situation. It seems my domain name registration had expired - thankfully - it is up and running again.

Cheers,
Konrad

I have been watching Larry Williams excellent new dvd on the making of traditional side escapement wooden planes, which has just been published by ...

MBW's very own guest expert Hendrik Varju is back once again and today we're answering some of your questions that you sent.  Today's episode is Part 1 of a 2 part series.  The second episode will of course be released on Monday.

To start the show off we find out what Hendrik thought of the recent IWF in Atlanta and then jump right into Shannon's email on compound joinery.  Then we move on to Sal's question on marking and measuring.

The article recommended by Hendrik for dealing with compound joinery is in the October 2002 #158 issue of Fine Woodworking Magazine, p.96 in the Masterclass section.

Also as a special announcement, exclusively here at MBW, Hendrik has just released his latest DVD "Revelations on Table Saw Set-up & Safety".  Now available for purchase at his website.

 

If you'd like to enter for free schwag or just have a comment, question or suggestion drop me a line at mattsbasementworkshop@gmail.com or  head over to my website at 231 354-2338.

Listen to today's show by clicking on the player below

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Hi Folks
Just finished in the workshop - I'm finally happy with the planes I've made for the Kentucky show. Amazing how much work goes into a plane. The initial work goes quickly but the finishing details and tuning takes easily as long again. Then after a few days the plane needs another fettle once it has settled down.
The Blackwood Miter plane looks awesome - I'll take some "studio" shots tomorrow. That wood is just spectacular, and I'm already worrying about obtaining some more. The sheer weight of it is shocking - this is one plane that definitely doesn't need a brass sole! And it always amuses me the way the shavings curl out of a skew plane :)
Tomorrow will see me packing and panicking (probably in that order). Can't wait to get to the US, though.
Cheers
Philly

A popular theory holds that woodworkers belong to one of two categories: Normites, those who use power tools and only power tools; and Galoots, those who would rather take a hammer blow to the forehead than use a corded tool. It?s a religious thing, no one can be both. Like the Jets and the Sharks (when you?re a Galoot, you?re a Galoot all the way). When a Normite and a Galoot approach each other on the street everyone else crosses to the other side. There?s little common ground.

I?ve been a woodworker for ten years, more or less. Like many, I began with a table saw. My first project was a router table. I added other tools (planer, jointer, drill press, band saw) as needed but in rather quick succession. I had a well outfitted shop and all was right with the world. I was a Normite. Oh sure, I?d occasionally use chisels or even a block plane (oh, the horror) but I never strayed enough to put my American Federation of Normites membership in jeopardy. I made a number of pieces of furniture this way. Life was good.

That was the status quo for quite a while ? the electric meter was an indicator of my time in the shop. Until last year. That?s when some evil people made me think about hand tools in a serious way. There was no single event but a series of several involving talented, passionate, inspirational woodworkers. My world had been a settled, comfortable place. Until those evil people got me thinking. They motivated me to learn about the wide variety of tools and their capabilities (though there is still far to travel on this long, steep learning curve). They made me realize that some operations can be performed more accurately with hand tools. They made me spend a lot of money.

This was my introduction to Galoots. Like billionaires, I had known of their existence but I didn?t know any personally. And just as billionaires are shrouded with mystery, Galoots were an unknown quantity. I expected a bunch of throwbacks, guys stuck living in the good-old-days, possessed of a stubborn refusal to acknowledge progress. I believed that woodworkers of the past would have welcomed the opportunity to trade their planes for electric routers. Now I know better.

When I started acquiring hand tools I bought those that I thought would be useful based on what the (no longer so) evil people had demonstrated. So what did I hope to accomplish? What problems was I trying to solve? (Beyond the obvious of relieving my checking account of excess funds.) I had three goals: to improve accuracy and my ability make fine adjustments; to reduce the amount of sanding required; to wear ear plugs less often.

Several months later, I?m well on the way to accomplishing these goals. On my most recent project I used hand tools when possible. I cut finger joints largely with a hand saw and chisels. I used a block plane to round edges and trim the end grain of stiles. Tenons and panel tongues were fitted with a shoulder plane. I haunched tenons with a hand saw. The list goes on. Most importantly, the joinery turned out very well, I didn?t have to sand as much as in the past and there were entire days with no ear plugs. Along the way, I accomplished an unanticipated fourth goal: I had a great time. I?m not sure when I?ve had as much fun in the shop.

There?s no turning back now, though I won?t eliminate power tools from my shop. Frankly, the thought of dimensioning rough lumber using only hand planes is entirely unappealing. So I guess there are more than two categories for woodworkers (galootified-Normite?). So much for popular theories.

Another week in the wonderful Isles of Scilly.

Theresa will be manning office, Monday, Wednesday and Friday afternoons, approximately 2.45 - 3-45.

Short ...

The winners of the Wood Talk Online Giveaway (sponsored by Lee Valley) are:

Richard Sylvestre and Mack McKinney.

They each will receive one of Lee Valleyâs new Skew Rabbet Planes!

So if you're not Richard or Mack don't give up hope of getting your hands on these great planes.  You can get both of them on sale at a great reduced price for two more days.

Lee Valleyâs special promotional pricing ends 10/15/08.  Trust me, once you've tried one of these, you'll fall head over heels for them!! 

The latest Popular Woodworking magazine has a good shooting board article with plans. An expanded version of the article is available as a PDF file. It is pretty big at almost 2mb so it might take awhile to load over a slower intenet connection.

Come and meet me a host of woodworking experts at The Hand Tools Event at West Dean College, Sussex on Saturday May 31 & Sunday ...

The Long's Park Art & Craft Festival is a juried exhibition of the products made by talented craftspeople who work in a variety of media. I sought out the woodworkers, of course, and asked them about their pieces.

First I encountered Joe Graham (Photos 1, 2, & 3. Photo #2 is from Joe's website), Windsor chairmaker and instructor/owner of Lenox Workshops in Ohio. Joe works with handtools and at the show used a workbench made from 3 slabs of thick, single-dovetailed wood, a stretcher, and tusk tenons. The bench didn't rack at all while he used a drawknife to shape spindles, so it was an effective, knock-down workbench—perfect for travel.

Joe, who studied with Mike Dunbar and Ernie Conover, offers week-long classes, including private room, all meals and materials. By the end of the week, you will turn a log into a Windsor chair, using only handtools. The classes focus on several styles of traditional Windsors, but Joe also offers his own adaptations in his product line.

Next, I met Sam Martin (photos 4, 5, & 6), who makes intricately-detailed scale reproductions of a multitude of vehicles and who co-wrote Making Toys: Heirloom Toys to Make in Wood. As if the amount of work required to construct his pieces wasn't impressive enough, he pointed out that all his vehicles have moving parts. Doors & tool boxes open, gates fold down, fire truck ladders extend, and spreaders on road graders move sideways and foreward and backward, just like on a real one.

The logging truck was my favorite and he explained that the miniature logs were cut from saplings on his property. I asked how he made the tire treads (shown on the road grader and on the vehicle above the cattle truck). He cuts the circle first and then uses a table saw jig which is equipped with a protractor that indicates where to cut the treads. His products make great gifts for collectors as well as grandkids. But if they were my grandkids, I doubt I'd let them play with these beauties unsupervised!

Brad Smith (photos 7, 8, & 9), owner of Bradford Woodworking, studied at R.I.T. and belongs to the Pennsylvania Guild of Craftsmen.

Brad builds unique and custom pieces, some of which incorporate his signature design element—ax handle legs—which are turned on an antique ax handle lathe. The lathe leaves a ridged pattern on the wood which ax makers would sand smooth. Brad instead allows the ridges to remain, which gives his pieces a handcarved, organic look.

His tractor seat stools, which include ax handle legs, also feature a reproduction tractor seat, produced by an Amish foundry in Lancaster County, PA, that comes complete with the Bradford Woodworking logo.

Be sure to check out Brad's website and also his blog.

The last woodworker I met was Todd Gill of TMG Designs (Photo #10). Todd is a recent graduate of East Carolina University and worked collaboratively with Brian Bortz to design the sofa tables in his booth. Brian designed the shape of the tables and Todd constructed them and designed the decorative inlay, made from metal and colored resin, for the table tops. All other pieces in Todd's collection are designed and built solely by him. He mainly works with veneer over mdf, which enables him to control wood movement and allows him to use highly figured species.

The designs have a contemporary feel, and Todd told me his products sell better in certain larger cities that appreciate modern furniture. The market, he said, changes with each year and it's difficult to predict when pieces will sell or not. Todd works part time in his business, participates in 10 shows a year across the country, and works as a sub contractor for other furniture makers.

He was also the youngest participant at the show, in his early twenties, and it was refreshing to see this kind of talent in a young woodworker.

Be sure to visit the woodworkers' websites for more information about them and their works of art.

She was short. It was 1996, and I still remember holding her in the Steak ‘n Shake parking lot and telling her that I wouldn’t be gone long. I was only moving to Michigan for 6 months at the most and I would come back to Indianapolis.

I just had to take the job up north to increase my salary and responsibilities before I could come back to Indianapolis as a “player.”

I believe our relationship was officially dead about two weeks later.

Then, I met Gail who had spent nearly her entire life in Holland, Michigan, and as the weather warmed and the frozen waves melted to reveal the beautiful white sand beaches of Lake Michigan, I fell in love not only with Gail but with this cute little town that cheers its Dutch Heritage.

Gail let me know from the moment I proposed to her that she would follow me anywhere in the world. (She apparently sees something in me that the vast majority of women never did…). Gail’s chance to follow through on that promise is just days away.

This weekend Gail and I are heading up to Traverse City for our annual color tour with the West Michigan section of the Mercedes Benz Club of America. We’ll scoot out of there on Sunday morning so we can make it back to Holland in time to watch the Colts play. Then, when the game is over, I’ll jump back in the car to complete the plan I started twelve and half years ago. To quote Tito, Jermaine, Jackie, Marlon, and Michael….”I’m going back to Indiana.”

On Monday morning, I officially exit the auto industry and jump into the most exciting challenge of my adult life. On Monday morning, I’ll wake up in Indianapolis and drive to my first day with what can likely be the last company I’ll ever work for.

There are lots of things to worry about. I don’t mean the part about finding a new house or debating with the movers just how big a jointer has to be before it becomes “excessive.” No, being me, my worries now shift to what to listen to while driving to that first day at my new office…

As Bernie Casey’s character John Slade said while takin’ it to The Man in I’m Gonna Git You Sucka, “This is my theme music. Every good hero should have some.” So it’s important that I roll into my new place on Monday with just the right riff pulsating through the woofers and tweeters.

Right now I am leaning toward EWF. Even in the 21st Century, nothing backs up a hero like Earth, Wind, and Fire. However, I still cannot decide whether I want to set the tone for my career move with September, Let’s Groove Tonight, Got To Get You Into My Life, or Shining Star…. I have 3 days to decide.


FYI… just in case someone thinks I am kidding about this whole theme music thing…. feel free to verify with Gail what happened when I dropped her off for her class at church last night….

Imagine a silver Mercedes roadster with Earth, Wind, and Fire at 120 dB in a four wheel drift as it turns onto the church driveway at about 70 miles per hour…..

Baa Dee Yaa
Say do you remember
Baa Dee Yaa
Dancing in September...


That’s how I roll. And the scary part is… they want ME to be their latex salesman.

A very popular design with nautical people for many years. I have used teak and birch to add to the nautical idea of the ring.

Teak Wood Ring Teak Wood is hard strong durable yellowish-brown used in shipbuilding. The Teak is incorruptible. It holds its own against all that life throws at it. The silver is sterling silver.

www.simplywoodrings.com

Halloween Challenge: LumberJocks | HomeRefurbers | GardenTenders

Don’t forget that Saturday – November 1st – is Halloween Challenge deadline. We already have 7 creative entries and there is a great chance to win one of the following prizes:

1. $50 gift card
2. Leather apron plane holster
3. Lee Valley cap

Winners will be announced on November 2nd…Good Luck!

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Halloween Challenge: LumberJocks | HomeRefurbers | GardenTenders