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Busy, busy, busy??

04/24/2008, 22:21 | The Wood Whisperer


Its been a busy month. Too much to type so here is a quick video update. Topics include: Festool grand opening, visit to the offices of Popular Woodworking, The Woodwerks Store, our new DVD cover (designed by our friend Langly, the FesCool Giveaway, safety week, new project with Fine Woodworking, a Live WTO experiment, new coffee table project, the new Festool routers, and birthday wishes for Nicole.

The Mystery of the Dangerous Flying Bats

00/00/0000, 00:00 | Popular Woodworking

Broken baseball bats are becoming so commonplace that Major League Baseball has undertaken a study to determine what’s behind this growing phenomenon.  The concern, of course, is the busted barrel-end is hurtling into crowds – not to mention million-dollar players – and posing a serious safety hazard. Baseball czar Bud Selig wants to know what’s going on so he’s collecting every chipped, broken and cracked bat and shipping them off to the University of Wisconsin’s Forest Products Laboratory to have them studied.

Reading news reports on the subject can be entertaining for people who’ve been around and worked wood for a while. For example, I learned the problem is due to the increased use of maple instead of ash. Maple bats break clean in two while ash bats just crack or splinter. OK, I can buy that. We all know ash is a good choice for bending while maple would be avoided. But when players and other clubhouse types weigh in on the “why,” it seems maple has no “grain” while ash does. I thought all wood had grain. Here’s another: switch to beech, which I read is a hybrid between maple and ash that’s imported from Europe. Learn something new every day!

Hitters are notoriously superstitious about their bats as they seek every advantage to improve their stats. The move to maple got serious after Barry Bonds made the change and hit 49 homers in 2000 and 73 in 2001 (and we all thought there were other factors at play!). Today, some 48 percent of MLB bats are maple with a typical bat fetching $58; ash bats are significantly less at $45. That adds up when you figure the team buys 11 to 12 dozen bats for each player each season.

So is the broken bat mystery merely a question of maple vs. ash? As a woodworker, I doubt it. I will concede that the safety question is best answered with the choice of ash over maple because I’d bet the ash will be far less likely to break in two and send a hurtling projectile. More likely, ash will just crack or splinter.



No, I believe the scientists at the Forest Products Laboratory will conclude the breakage epidemic is due to the shape of bats today and the relationship between its weight and length. Players’ preferences today are bats that are longer and weigh less with a thinner handle and bigger business end.  This preference is a result of the widespread use of aluminum bats on the college circuit that have this shape, and lots of MLB players are from the college ranks. Used to be, most bats were made with weight about equal to the length; a 32” bat usually weighed close to 32 ounces. Today’s bats are often longer, 34” inches, and weigh between 30 and 32 ounces. And to make the handles thinner, some players are shaving them. Can’t you imagine the MLB clubhouse equipped with a Brian Boggs shavehorse and set of spokeshaves?

Given these guys probably lack much woodworking know-how, I have this mental image of the rookie hearing about shaving the handle to improve his performance. I see this kid with his bat all lathered up and his razor stropped and ready to shave. That cracks me up!

Steve Shanesy, publisher & editorial director
  photos courtesy of MLB Advanced Media

Digital Download of Issue 9 Now Available

00/00/0000, 00:00 | Woodworking blog Woodworking Magazine

You can now download an enhanced pdf of the March 2008 issue of Woodworking Magazine (Issue 9) for $6.

Our instant digital downloads are compatible with any computer running Adobe Reader 7.0, a free program available from Adobe that runs on Macintosh, PC and other systems. The downloads are delivered to you on a secure and fast server (a high-speed Internet connection is highly recommended). Plus, if for some technical reason your download is interrupted (power outage due to nefarious squirrel activity etc.), it’s quite simple to get back on and download the issue again.

Issue 9 focuses on the act of handsawing, and it explores the three backsaws you need for hand-cut joints – the dovetail saw, carcase saw and tenon saw. Plus we explain the nearly-lost English system of cutting joints by hand.

We also delve into cutting circles with a simple (and very cool) jig, plus how to properly use glaze when finishing. All these skills will help you build the Stickley Tabouret featured on the cover.

On an administrative note, we’re still working on how to deliver subscriptions digitally to subscribers and have narrowed it to a couple options. More news on that to come this summer. Until then, these enhanced pdfs will (we hope) keep you informed and inspired.

For more details on the digital downloading process and to place an order, click here. You can view all our digital downloadable products here.

— Christopher Schwarz

Old-School Joinery with a New Tool

00/00/0000, 00:00 | Popular Woodworking

Freud invited us to an early meeting to present a number of new woodworking related products. Some were router bit designs, some were geared to industrial consumers and one was a new machine designed to properly cut and position holes for dowel joinery, appropriately named a Doweling Joiner.

Dowels aren’t a new concept, but this machine is, at least to the United States market. The best way to explain this tool is to think a biscuit joiner, but for dowels. The tool operates in much the same way and is designed for many of the same uses, such as face-frame construction.

We feel this tool may have more of an impact in the kitchen cabinet area or for those building projects with adjustable shelves. The bits for this joiner are the same bits used in straight-line boring machines; they lock into the tool with set screws and are exactly 32mm or 1-1/4" apart.

Does 32mm sound familiar? That’s why we think kitchen cabinet builders might jump on this tool right away. The 32mm system is a complete European kitchen cabinet concept that’s been in this country for some time.

As for adjustable shelving, this Doweling Joiner is great for installing the 1/4" holes for shelf pins. This tool drills two holes at a time (one if you remove and work with a single drill bit) and uses two retractable pins that are fully adjustable to maintain alignment as the holes are drilled. Like with a biscuit joiner, place the base of the tool against a straight edge to keep the holes in a line.

The Doweling Joiner has a 6.5-amp motor, drills for dowels that are from 3/16" to 1/2" (5mm – 12mm) and is adjustable for depth up to 1-3/8". Look for this tool to sell for $329. We’ve been told the Doweling Joiner will be on the market very shortly. And we also noticed that Triton was showing a similar machine in its booth.

— Glen D. Huey

Getting in Touch With Our Inner Europe

00/00/0000, 00:00 | Popular Woodworking

I think I was in the DeWalt booth when I suddenly felt the tide turn.

One of the company’s product managers was explaining the new guard on the DeWalt jobsite table saw. It was one of the new riving-knife-based guards that all the manufacturers are installing on their machines to comply with new government standards.

“This guard is so easy to use,” the product manager says, “the user won’t have any excuse or reason not to use it.”

And with that he installed all three components of the guard on the saw in less than 17 seconds (I timed him).

When I say the tide turned at that moment, I mean that at that moment I realized how many times I had heard that same speech – and almost those same words – used by other manufacturers as they introduced their new European-style guards during the last 12 months.

Bosch, Delta, Steel City, Grizzly and Jet have all been eager to show off how easy their new guards are to use. Whereas during the last 13 years I’ve covered the industry, usually the guard was discussed like this: “And there is a clear plastic guard.”

Those old guards, which were required by government regulations, were practically useless (as we all know). And they’re rarely used. Heck most people probably couldn’t find their table saw’s guard hiding somewhere in their shop.

But now suddenly a safe saw is a selling point. Wow. That’s a big change. As I began to look around a bit, I realized that many European-style tools are now infiltrating our American shops. Don’t believe me?

In the last three years Festool has gone from being a niche toolmaker to a company that makes the tools that everyone wants to beat. The Festool Domino, a feat of European engineering, is probably the most visible evidence of this. But you also see other clues: DeWalt is introducing two plunging circular saws to compete directly with the Festool TS 55 EQ.

Last year Jet Tools introduced a new European jointer/planer – and this year is introducing another version of that machine with a helical cutterhead. SawStop has always used European guarding on its saws and has successfully used safety as a selling point – and the company just continues to expand.

Even Grizzly Industrial – long a mainstay of Taiwanese and Chinese manufacturing – has been putting down some Teutonic and Italian roots. Parts of some of Grizzly’s sliding table saws come from Germany and Italy. And right now, there are four Grizzly products that are made in Germany, including a sliding table saw and a wet sharpener. Plus the company is introducing more European-style machinery that is designed in Germany but built in China.

So what does this mean for U.S. woodworkers? Good things, for the most part. I’ve seen what Festool is planning on introducing to this country in the coming years, and a lot of it is exciting stuff. Plus, I’ve been in European workshops and can say they are safer and healthier places to work.

But the tools are more expensive (usually because of the quality). And I find that many of their machinery setups are more complex than ours (mostly because they use the guards properly).

So as the DeWalt’s new table saw guard clicked back into place onto the top of the saw I concluded a couple things: American woodworkers are due for some changes in the way we work. But I also bet that as Americans, we’ll find a way to mix the Budweiser with the Beaujolais to suit our tastes.

— Christopher Schwarz

Highland Woodworking's New Fall Catalog is Mailing Out!

00/00/0000, 00:00 | Highland Woodworking Blog

0708_hw_final_front_cover.jpgThe Curtis Buchanan class series sets the tone for another exciting catalog and season of fall woodworking. The catalog is full of new products and the great selection of woodworking tools, supplies and information you've come to rely on from us. You'll find the hot new portable steamer, Oneway's sit down lathe, our new line of John Jordan turning tools, Triton's new oscillating spindle sander and a whole host of other exceptional woodworking tools.

Education has always been one of most important products. Our legacy of presenting great American craftsmen to woodworkers continues with another special opportunity to learn from Master Chairmaker Curtis Buchanan in his Comb Back Windsor Chair series. Spend a day or a week with Curtis as he reveals the secrets of his high-back Windsor chair. Take an in depth look at traditional milk paint finishes, experience the fast paced one day comprehensive Comb Back demonstration or work the week away building your own treasured Comb Back Windsor Chair heirloom with Curtis. Regardless of the class you choose you're sure to enjoy this unique opportunity to experience the Windsor Chair World.

We are also very pleased to welcome back another talented chairmaker, Charles Brock. His group study of the Maloof chair not only gives unique insight to chair making but also covers a vast array of everyday woodworking skills and techniques a woodworker needs to master. Chuck's student base is growing fast so register early for Charles Brock's 2009 class series. Be sure to check out our complete schedule of classes and seminars online or in your catalog. If you do not currently receive our print catalog and would like to do so, please contact our Catalog Request Department or you may call our 24-Hour Toll-Free CATALOG REQUEST LINE: (888) 500-4466. Visit Highland Woodworking to shop online.