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Busy, busy, busy??
04/24/2008, 22:21 | The Wood WhispererIts been a busy month. Too much to type so here is a quick video update. Topics include: Festool grand opening, visit to the offices of Popular Woodworking, The Woodwerks Store, our new DVD cover (designed by our friend Langly, the FesCool Giveaway, safety week, new project with Fine Woodworking, a Live WTO experiment, new coffee table project, the new Festool routers, and birthday wishes for Nicole.
The Mystery of the Dangerous Flying Bats
00/00/0000, 00:00 | Popular Woodworking
Broken baseball bats are becoming so commonplace that Major League Baseball has undertaken
a study to determine what’s behind this growing phenomenon. The concern, of
course, is the busted barrel-end is hurtling into crowds – not to mention million-dollar
players – and posing a serious safety hazard. Baseball czar Bud Selig wants to know
what’s going on so he’s collecting every chipped, broken and cracked bat and shipping
them off to the University of Wisconsin’s Forest Products Laboratory to have them
studied.
Reading news reports on the subject can be entertaining for people who’ve been around
and worked wood for a while. For example, I learned the problem is due to the increased
use of maple instead of ash. Maple bats break clean in two while ash bats just crack
or splinter. OK, I can buy that. We all know ash is a good choice for bending while
maple would be avoided. But when players and other clubhouse types weigh in on the
“why,” it seems maple has no “grain” while ash does. I thought all wood had grain.
Here’s another: switch to beech, which I read is a hybrid between maple and ash that’s
imported from Europe. Learn something new every day!
Hitters are notoriously superstitious about their bats as they seek every advantage
to improve their stats. The move to maple got serious after Barry Bonds made the change
and hit 49 homers in 2000 and 73 in 2001 (and we all thought there were other factors
at play!). Today, some 48 percent of MLB bats are maple with a typical bat fetching
$58; ash bats are significantly less at $45. That adds up when you figure the team
buys 11 to 12 dozen bats for each player each season.
So is the broken bat mystery merely a question of maple vs. ash? As a woodworker,
I doubt it. I will concede that the safety question is best answered with the choice
of ash over maple because I’d bet the ash will be far less likely to break in two
and send a hurtling projectile. More likely, ash will just crack or splinter.
No, I believe the scientists at the Forest Products Laboratory will conclude the breakage
epidemic is due to the shape of bats today and the relationship between its weight
and length. Players’ preferences today are bats that are longer and weigh less with
a thinner handle and bigger business end. This preference is a result of the
widespread use of aluminum bats on the college circuit that have this shape, and lots
of MLB players are from the college ranks. Used to be, most bats were made with weight
about equal to the length; a 32” bat usually weighed close to 32 ounces. Today’s bats
are often longer, 34” inches, and weigh between 30 and 32 ounces. And to make the
handles thinner, some players are shaving them. Can’t you imagine the MLB clubhouse
equipped with a Brian Boggs
shavehorse and set of spokeshaves?
Given these guys probably lack much woodworking know-how, I have this mental image
of the rookie hearing about shaving the handle to improve his performance. I see this
kid with his bat all lathered up and his razor stropped and ready to shave. That cracks
me up!
–Steve Shanesy, publisher & editorial
director
photos courtesy of MLB Advanced Media
Digital Download of Issue 9 Now Available
00/00/0000, 00:00 | Woodworking blog Woodworking Magazine
You
can now download an enhanced
pdf of the March 2008 issue of Woodworking Magazine (Issue 9) for $6.
Our instant digital downloads are compatible with any computer running Adobe Reader
7.0, a free program available from Adobe that runs on Macintosh, PC and other systems.
The downloads are delivered to you on a secure and fast server (a high-speed Internet
connection is highly recommended). Plus, if for some technical reason your download
is interrupted (power outage due to nefarious squirrel activity etc.), it’s quite
simple to get back on and download the issue again.
Issue 9 focuses on the act of handsawing, and it explores the three backsaws you need
for hand-cut joints – the dovetail saw, carcase saw and tenon saw. Plus we explain
the nearly-lost English system of cutting joints by hand.
We also delve into cutting circles with a simple (and very cool) jig, plus how to
properly use glaze when finishing. All these skills will help you build the Stickley
Tabouret featured on the cover.
On an administrative note, we’re still working on how to deliver subscriptions digitally
to subscribers and have narrowed it to a couple options. More news on that to come
this summer. Until then, these enhanced pdfs will (we hope) keep you informed and
inspired.
For more details on the digital downloading process and to place an order, click
here. You can view all our digital downloadable products here.
— Christopher Schwarz
Old-School Joinery with a New Tool
00/00/0000, 00:00 | Popular Woodworking
Dowels aren’t a new concept, but this machine is, at least to the United States market. The best way to explain this tool is to think a biscuit joiner, but for dowels. The tool operates in much the same way and is designed for many of the same uses, such as face-frame construction.
We feel this tool may have more of an impact in the kitchen cabinet area or for those
building projects with adjustable shelves. The bits for this joiner are the same bits
used in straight-line boring machines; they lock into the tool with set screws and
are exactly 32mm or 1-1/4" apart.
Does 32mm sound familiar? That’s why we think kitchen cabinet builders might jump
on this tool right away. The 32mm system is a complete European kitchen cabinet concept
that’s been in this country for some time.
As for adjustable shelving, this Doweling Joiner is great for installing the 1/4"
holes for shelf pins. This tool drills two holes at a time (one if you remove and
work with a single drill bit) and uses two retractable pins that are fully adjustable
to maintain alignment as the holes are drilled. Like with a biscuit joiner, place
the base of the tool against a straight edge to keep the holes in a line.
The Doweling Joiner has a 6.5-amp motor, drills for dowels that are from 3/16" to
1/2" (5mm – 12mm) and is adjustable for depth up to 1-3/8". Look for this tool to
sell for $329. We’ve been told the Doweling Joiner will be on the market very shortly.
And we also noticed that Triton was
showing a similar machine in its booth.
— Glen D. Huey
Getting in Touch With Our Inner Europe
00/00/0000, 00:00 | Popular Woodworking
I think I was in the DeWalt booth when I suddenly felt the tide turn.
One of the company’s product managers was explaining the new guard on the DeWalt jobsite
table saw. It was one of the new riving-knife-based guards that all the manufacturers
are installing on their machines to comply with new government standards.
“This guard is so easy to use,” the product manager says, “the user won’t have any
excuse or reason not to use it.”
And with that he installed all three components of the guard on the saw in less than
17 seconds (I timed him).
When I say the tide turned at that moment, I mean that at that moment I realized how
many times I had heard that same speech – and almost those same words – used by other
manufacturers as they introduced their new European-style guards during the last 12
months.
Bosch, Delta, Steel City, Grizzly and Jet have all been eager to show off how easy
their new guards are to use. Whereas during the last 13 years I’ve covered the industry,
usually the guard was discussed like this: “And there is a clear plastic guard.”
Those old guards, which were required by government regulations, were practically
useless (as we all know). And they’re rarely used. Heck most people probably couldn’t
find their table saw’s guard hiding somewhere in their shop.
But now suddenly a safe saw is a selling point. Wow. That’s a big change. As I began
to look around a bit, I realized that many European-style tools are now infiltrating
our American shops. Don’t believe me?
In the last three years Festool has gone from being a niche toolmaker to a company
that makes the tools that everyone wants to beat. The Festool Domino, a feat of European
engineering, is probably the most visible evidence of this. But you also see other
clues: DeWalt is introducing two
plunging circular saws to compete directly with the Festool TS 55 EQ.
Last year Jet Tools introduced a new European jointer/planer – and this year is introducing
another version of that machine with a helical cutterhead. SawStop has always used
European guarding on its saws and has successfully used safety as a selling point
– and the company just continues to expand.
Even Grizzly Industrial – long a mainstay of Taiwanese and Chinese manufacturing –
has been putting down some Teutonic and Italian roots. Parts of some of Grizzly’s
sliding table saws come from Germany and Italy. And right now, there are four Grizzly
products that are made in Germany, including a sliding table saw and a wet sharpener.
Plus the company is introducing more European-style machinery that is designed in
Germany but built in China.
So what does this mean for U.S. woodworkers? Good things, for the most part. I’ve
seen what Festool is planning on introducing to this country in the coming years,
and a lot of it is exciting stuff. Plus, I’ve been in European workshops and can say
they are safer and healthier places to work.
But the tools are more expensive (usually because of the quality). And I find that
many of their machinery setups are more complex than ours (mostly because they use
the guards properly).
So as the DeWalt’s new table saw guard clicked back into place onto the top of the
saw I concluded a couple things: American woodworkers are due for some changes in
the way we work. But I also bet that as Americans, we’ll find a way to mix the Budweiser
with the Beaujolais to suit our tastes.
— Christopher Schwarz
Highland Woodworking's New Fall Catalog is Mailing Out!
00/00/0000, 00:00 | Highland Woodworking Blog
The Curtis Buchanan class series sets the tone for another exciting catalog and season of fall woodworking. The catalog is full of new products and the great selection of woodworking tools, supplies and information you've come to rely on from us. You'll find the hot new portable steamer, Oneway's sit down lathe, our new line of John Jordan turning tools, Triton's new oscillating spindle sander and a whole host of other exceptional woodworking tools.
Education has always been one of most important products. Our legacy of presenting great American craftsmen to woodworkers continues with another special opportunity to learn from Master Chairmaker Curtis Buchanan in his Comb Back Windsor Chair series. Spend a day or a week with Curtis as he reveals the secrets of his high-back Windsor chair. Take an in depth look at traditional milk paint finishes, experience the fast paced one day comprehensive Comb Back demonstration or work the week away building your own treasured Comb Back Windsor Chair heirloom with Curtis. Regardless of the class you choose you're sure to enjoy this unique opportunity to experience the Windsor Chair World.
We are also very pleased to welcome back another talented chairmaker, Charles Brock. His group study of the Maloof chair not only gives unique insight to chair making but also covers a vast array of everyday woodworking skills and techniques a woodworker needs to master. Chuck's student base is growing fast so register early for Charles Brock's 2009 class series. Be sure to check out our complete schedule of classes and seminars online or in your catalog. If you do not currently receive our print catalog and would like to do so, please contact our Catalog Request Department or you may call our 24-Hour Toll-Free CATALOG REQUEST LINE: (888) 500-4466. Visit Highland Woodworking to shop online.

