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265 - Talking to Hendrik About Starting a Woodworking Business Pt. 1
00/00/0000, 00:00 | Matt's Basement Workshop PodcastWe all know that at some point the thought of starting our own woodworking business has crossed our minds. I for one have wasted many an hour, daydreaming of walking away from my day job and spending the rest of my life happily making beautiful projects for even happier clients. But, to be honest I wouldn't know where to get started, or even how. Luckily for us though our very own guest expert Hendrik Varju does and he's back to talk to us about it.
If you'd like to learn more about starting your own successful woodworking business from Hendrik, then stop by his website to pick up a copy of his book "Starting and Running a Woodworking Business".
Also, coming up on June 14th, Hendrik is conducting a seminar by the same name at his Acton, Ontario Workshop. If you'd like to attend or just get more information contact him at info@passionforwood.com.
REMEMBER! If you have any comments, questions, suggestions or you want to enter for some free schwag you can always drop me a line at mattsbasementworkshop@gmail.com. OR you can call me and leave a voice mail too!! 1-231-354-2338
If you have the time, please take the new listener survey.
Also, Hendrik is wrapping up his annual three part finishing seminars:
Part 2 "Hand Finishing and Rubbing Out" - May 24th.
Part 3"Antique Restoration Techniques" - May 31st or June 7th.
So if you live in the Toronto area or feel like visiting it, and you want more information about Hendrik's finishing seminars, send an email to info@passionforwood.com
Listen to today's show by clicking on the player below
To download directly to your computer Right Click and "Save Target as"
額縁づくり/ picture frame making
00/00/0000, 00:00 | Masashi's woodworking diary
森林文化アカデミー・ものづくり研究会の1年生はいま、額縁づくりをやっています。
今回はもっとも一般的な額縁のように45度で切って組むのではなく、ホゾとホゾ穴を作り、組み立てます。
機械でホゾとホゾ穴を作るのははじめての体験です。
このような小物をつくりながら、木と木を組む手法や機械の使い方を学んでいくわけです。
The first-year students of Gifu Academy are making a picture frame.
It is not mitred but mortise and tenon construction. They are their first machine-cut mortises and tenons.
They learn various joineries and how to use machines through making such small products.


The Do-It-All Patternmaker’s Vise
00/00/0000, 00:00 | WoodworkingONLINE.com
If you’re looking to add versatility to your workbench, a patternmaker’s vise is a good way to do it.
At the turn of the 20th-century, Emmert Manufacturing produced a bench vise to help patternmakers make wood parts for castings used in manufacturing. Unlike typical vises, the Emmert vise could twist and turn in several directions and angles. This allowed patternmakers to adjust a workpiece to a comfortable position without having to loosen the vise, adjust the workpiece, and tighten it down again. Simply flip a lever here or a knob there, and position the vise (and the workpiece) right where it needs to be. While the company no longer exists, the Emmert is still a highly sought-after vise, commanding prices up to $800. Fortunately, other companies now make similar vises.
The vise shown at right is available from Highland Hardware (stock #168040). Similar vises are available from a number of manufacturer’s.
For more information on patternmaker’s vises and to learn about more great tips and techniques for updating your shop, consider subscribing to ShopNotes magazine. You can get a free preview issue of ShopNotes magazine here: ShopNotes Preview Issue
Through the Pixelation I see Tina Turner...
00/00/0000, 00:00 | Skiving OffDon’t ever let it be said I am not a highly compassionate person.
I feel the pain of all of those in The Gulf who just suffered tragic losses from Hurricane Ike.
You see, Ike has stirred up a weather system that is now causing very heavy rain here in the Midwest, and as a result I am dealing with my own minor tragedy.
I don’t have any High Definition Satellite signals for my local stations, and the Indianapolis Colts game is less than 2 hours away.
Sure, I have High Def on all of the “premium” and normal channels one would associate with cable/satellite. However, Directv broadcasts their market-specific local channels through a Spot Beam Signal (for me its satellite 99s) and at the moment the rain is strong enough to be choking that signal out. Yes, I still have the standard definition signal that I will be able to watch the game on, but do you know how grainy standard definition football looks on a 47 inch 1080P LCD television???? It’s almost unbearable. Woe is me.
To a techno-junkie like me there are few things worse than being separated from technology. It's been that way for a long time. Nine or ten years ago, while others were showing off the early Palm Pilots, I was showing off a first generation Pocket PC that allowed me to accomplish REAL work in Excel and Word without having to drag a laptop around.
Nowadays, I am secretly bugged that I cannot access a free wireless signal in church. (Pastor, that’s the King James version of the Bible I am looking at on my PocketPC during your sermon. What do you think I am doing? Checking my blog hits?)
My cell phone obsession is worse than the WiFi one. I not only cannot live without my mobile phone…I now have to have a quad band phone so that I am ensured of coverage on the most remote outward parts of Papua New Guinea.
If you want me to have a full blown breakdown…just keep me away from my email account for more than 16 hours.
If you want me to do my impersonation of David Foster Wallace, just take away my cell phone and all internet access for only one hour.
Let me clarify one thing…I do go hours at a time without being either on the phone or on the internet. However, the mere thought of not having available access to those forms of communication causes me severe emotional distress.
I don’t constantly use high tech communications…I just need to know it’s available.
At the moment, I am starting to feel a little bit of that same TSA (techno-separation-anxiety) each time I switch from the grainy standard version of CBS to the high def version of that channel where I find a black screen with an update from Directv that says, “Looking for Signal In on Satellite 2… (771).”
Thanks to you, Ike, I have to watch Peyton, Joseph, Marvin, Reggie, Dwight, and Bob on a grainy big screen.
Ike, it wasn’t enough for you to just batter the coast, but you had to reach up here into the Midwest and put the smack down on me, too.
Apparently Tina Turner wasn’t exaggerating about your evil ways.
When life gets in the way
03/02/2008, 22:42 | Musings From My Shop
The thing about being a hobbyist woodworker is that shop time is not automatic. Sometimes kids, work, kids, other projects, etc demand attention. Did I mention kids? (The empty-nesters among you can stop snickering now.) That?s just the way it goes.
Progress on the Shaker desk for my mother-in-law is slow. My wife is on a business trip to Japan so I?m looking after the kids. I have another project going on that is consuming most of my free time (watch this space for updates on this -- it?s exciting). And at work, it?s just about time for final exams.
However, there is an upside to being a hobbyist woodworker. No client has ever called demanding to know why I?m behind schedule. If I don?t feel inspired I don?t have to go into the shop. And I?ve never had to wonder where the next job is going to come from. I sometimes comfort myself with those thoughts when I wish I could just chuck it all and hang out a sign. And soon life will calm down and I?ll be back in the shop working on that desk.
I Wasn't Just Showing Off The Tools...
00/00/0000, 00:00 | Skiving OffI think the followers of this blog know me too well.
Yesterday, Matt said the blog update was just a chance to show off a bunch of Lie-Nielsen prizes. Please note this is not the Matthew I went to Ireland with…that Matt has far too much going on making the world safe by producing Humulin, Prozac, and Cialis than to follow my blog.
276 Why Do We Woodwork? Pt.1
00/00/0000, 00:00 | Matt's Basement Workshop PodcastOur very own guest expert Hendrik Varju has returned for another visit here at Matt's Basement Workshop, and this month we're mixing things up a little bit. Rather than our usual question and answer show, we're talking a little more philosophical and asking the question "Why do we woodwork?"
Today's episode is part 1, and after you listen to it I'm willing to bet that many of you feel the same way about why it is we woodwork as we did.
You're welcome to send in your own comments to the discussion or even pose a few more questions too. Just contact us either by email at mattsbasementworkshop@gmail.com, leave a comment at the website, or call and leave a voicemail at 231 354-2338.
AND DON'T FORGET!! on June 14th, Hendrik is conducting a seminar based on his book "Starting and Running a Woodworking Business"at his Acton, Ontario Workshop. If you'd like to attend or just get more information about these seminars contact Hendrik at info@passionforwood.com.
If you have the time, please take the new listener survey.
Listen to today's show by clicking on the player below
To download directly to your computer Right Click on direct download, choose "Save Target as"
Brown Tool Auction Bonanza
00/00/0000, 00:00 | The Village Carpenter
If you've never been to a Brown Tool Auction and Dealer Show, you are missing out on a chance to be in the presence of a boat load of handtools—rare,
beautiful, user-friendly, collectible, utilitarian—and scads of other handtool lovers chatting about their favorite subject.Today, I found what I've been scouting for a few years: user moulding planes with delicate profiles at decent prices. I bought three and they are in near perfect condition.
As I was paying for one, a 70-something year old man walked over and joked that he'd never seen a lady buy a plane before. I told him it was a Christmas present. To which he replied, "Oh, you're buying it for someone else. Well, you had me there for a second."
"It's a Christmas present for me", I grinned.
Later, I saw him again when he was standing with his wife and he pulled me over. "This lady bought a handplane!" To which his wife replied crossly, with hands on hips, "I bought a handplane before! And that's a sexist comment. You could get in trouble for that!"

I thought my day was complete.


Then I ran into Jim Leamy and his lovely wife, Becky, who are always so gracious to talk with me at these shows. Jim told me I could stop by his shop for an interview sometime, so be prepared for some amazing eye candy in a future post.
As I was saying goodbye, Jim reached beneath his display table and removed something that he placed in my hand. It was two of his miniature beech rabbet (rebate) planes. One is 3/8" and the other is 3/16". Both are
exquisitely crafted and stamped with Jim's maker's mark and he wanted me to have them.And that's what made my day complete. I never thought I'd be able to say that I'm a proud owner of a Jim Leamy plane, let alone two. Thanks, Jim!
Skew Miter and Friends
00/00/0000, 00:00 | Philsville
HI Folks
Thought I'd show you some more pictures before I disappear.
The Skew Miter looks pretty cool - out of direct light (I've got two lamps shining on it in these photo's) it looks black. Kind of a stealth fighter look ;)
The smoother and shoulder planes look pretty handsome, too. You really can't beat the combination of brass, steel and exotic timbers.
Next stop - Kentucky.
Philly
道具を揃える/ buying handtools
00/00/0000, 00:00 | Masashi's woodworking diary
毎年この時期になると、新潟から平出さんがやってきます。
平出さんは刃物の産地・三条の道具屋さん。大きなワゴン車に道具を満載して全国各地を回る、木工家の間では有名人です。
Mr.Hiraide visits our college at this time of the year.
He comes from Sanjo, Niigata, a production centre of knives and blades. He is a famous tool shop owner who travels around Japan with his van full of hand tools.

ものづくりの新入生たちは、数万円分の道具を揃えます。鉋(かんな)を数本、鑿(のみ)を数本、砥石、定規類・・・これでも最低限必要なものだけで、ここから少しずつ買い足していきます。
The freshers buy hundreds of dollars of hand tools at this time. A couple of hand planes, chisels, sharpening stones, scales...these are the tools they must have at the beginning. They build their own collection of tools from here.
平出さん、話し始めると止まりません。
大阪・造幣局の桜のくぐり抜けをしようと立ち寄ったら長蛇の列だったのでやめたとか、テレビで滋賀の大工さんを観てその足で仕事場を訪ねて道具を買ってもらったとか。商売だけでなく、職人と話をするのが好き、観光も好き。いつも楽しそうに仕事をしておられます。
Mr. Hiraide doesn't stop talking while selling his tools.
He talked about a short stop in Osaka to see cherry blossoms, a visit to a carpenter in Shiga whom he saw on TV just the day before. He loves chatting, traveling as well as his business.
Episode 139 - Project #3 - Blanket Chest: Applying Finish
08/25/2008, 09:00 | T Chisel - The Rough Cut Show!Drawer fitting...
00/00/0000, 00:00 | The Refined Edge
The work of assembling and fitting the individual drawers into the drawer openings has begun. I work on one drawer at a time, assembling and fitting the back and bottom of the drawer. I also purposely leave the back a bit proud in order to tune the length of the drawer so that the drawer front is flush with the opening. The sides of each of the drawers are slightly proud also, just enough to be able to smooth the sides down uniformly with the drawer front. I find it important to orient the grain direction of the sides so that the grain is inwards from the front, this helps the handplaning part greatly. Also, these ever so slightly oversized measurements greatly reduce the chance for error in fitting and it all works out in the end. I have also installed the rabbeted backs and pinned them to the sides, greatly enhancing the strength of the joint. The bottoms are custom fit to each drawer although most of the drawer bottom measurements are almost identical. I have oriented the grain of the drawer bottoms from front to back, this will allow for expansion and contraction of the bottom, or wood movement.
In the photo, the drawer at the front is the lipped drawer. I have left this one for last as fitting it involves an extra step of tuning the drawer front for a perfect fit with the lower drawer of the right hand drawer compartment. Most of my handplaning is done over at my bench at the other end of the shop and all of my dovetail work on this bench, I think it has mostly to do with the height of the benches, this lower one is more conducive to dovetailing, at least for me..
A Baker's Dozen
00/00/0000, 00:00 | Woodworking DungeonI'm pretty happy with how it's come out. I used a new finish technique (CA/BLO) that I haven't used before and I'm quite pleased with the results. To see the others as they are completed, head on over to my other site...
315 Router Bit of the Month - Whiteside's 1/2" Round Nose Core Box Bit
00/00/0000, 00:00 | Matt's Basement Workshop PodcastHey everyone it's the beginning of a brand new month and that means it's time for Router Bit of the Month!!
For the entire month of October Woodcraft is featuring Whiteside's 1/2" diameter Round Nose Core Box Bit. A great grooving/veining profile for projects such as fluting, sign making, etc.
If you're not today's lucky winner of this great bit you can still take advantage of the sale price and add one to your collection just click here Woodcraft.com.
Also as mentioned in the show, I use the 1/4" version with my SignPro Kit from Milescraft.
If you'd like to enter for free schwag, have a comment, question or suggestion, drop me a line at mattsbasementworkshop@gmail.com or head over to the website. Or...leave a voicemail at 231 354-2338.
Listen to today's show by clicking on the player below
To download directly to your computer Right Click on direct download, choose "Save Target as"
More Jig Saws from Makita
00/00/0000, 00:00 | WoodworkingONLINE.com
In a previous post, I talked about the new professional jig saw by Makita. Well, they’ve got two more they’re introducing to the market.
Both jig saws feature anti-vibration technology for over 40% reduced vibration and noise than competitive models. The Makita 4350FCT (shown at left) and 4351FCT (shown on the right) combine power and superior feel, with less vibration and noise. Both jig saws include three orbital settings plus a straight-cut setting,
and are powered by a 6.3 AMP motor for cutting in all varieties of materials. The electronic variable speed control maintains consistent speed throughout the cut for superior results.
Makita also engineered comfort and control features into the new jig saws. An L.E.D. light illuminates the line of cut, while a built-in dust blower clears the line of cut for greater visibility. The ergonomically designed rubberized grip on both the top handle and barrel grip models provides greater comfort and control. The 4351FCT model features a rubberized barrel grip design to provide a closer grip to the work surface during cutting.
The patented tool-less blade change system provides fast and easy installation and removal of tang-shank blades. The die-cast aluminum base adjusts up to 45 degrees right or left with a positive stop at 90 degrees for solid cutting performance. An on-board hex wrench is included for fast, accurate bevel adjustments. Both models are ideal for professional woodworkers, cabinetry makers, and specialized residential construction workers. They include a blade set, anti-splintering device, cover plate, and tool case.
たんすの名人/ the master cabinetmaker
00/00/0000, 00:00 | Masashi's woodworking diary
岐阜市内の伝統工芸の工房を訪ね歩いています。
来年度、学生たちを連れて見学に訪れる場所の、いわば下見です。
まずは桐箪笥製造の馬渕弘美さん。
I am visiting various traditional craft workshops in Gifu for research.
Mr. Hiromi Mabuchi produces Japanese traditional Kiri-Dansu, paulownia chest of drawers.

馬渕さんの箪笥は過剰な装飾がなく、凛としています。
Kiri-dansu are often too decorative, but Mr. Mabuchi's isn't.

Flush Cut Shield
00/00/0000, 00:00 | WoodworkingONLINE.comYou can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tips sent to your email address each week! Got to Woodworking Tips.com and sign up today.
Here’s last week’s tip from Woodsmith online editor Ted Raife:
Whenever I use screws to assemble a project, I hide them under wood plugs. Cutting the plugs and gluing them in place is the easy part of the job. The bigger challenge comes once the glue dries — trimming the plugs flush to the surface.
For me, this is a two-step process. First, I use a small back saw to trim off the bulk of the protruding plug. Then I sand or plane the remaining portion flush to the surface. But my lack of care with the back saw often led to problems. If I tried to cut the plug too close, I would scratch or gouge the surface, making more work for myself.
But as is usually the case, a small problem had a simple solution. I dug up a scrap of plastic laminate and made a flush cut shield. The laminate shield has a hole drilled through it slightly larger than the diameter of the plugs. You place the shield over the plug flush to the surface and then saw away without worry (Figure 1). The thin shield allows you to give the plug a very close trim and all that’s needed to finish the job is a little sanding (Figure 2).
Good Woodworking,
Ted Raife
Online Editor, Woodsmith
A very rare piece of wood finds a home
00/00/0000, 00:00 | Sauer & Steiner
I will admit it - I am quite spoiled with some of the infill wood I have. Genuine Brazilian Rosewood tops that list - but a while ago, I ran into a piece that stopped me dead in my tracks. It was a small section of burl. There was not much, and I had to really work to get enough for an XSNo.4.

And even after it was roughed out- I was not 100% sure I had captured enough of it. About a month ago, I started the plane. As I was working away I realized this piece was spectacular.

What sometimes happens is the figure and curl of the wood disappears as you cut it down and fit it to the metal shell. This piece was the reverse. With every cut - the infill kept getting better and better. There was a great light patch of wood on the rear infill that I really wanted to keep. I cheated the rear infill as far to the right as I could to capture as much of that patch as possible. You can see the patch in the photo below.

The front bun was equally spectacular - despite its small size.

This piece of burl was a very rare find. I cannot promise to find another one like this - but there are a few other large pieces that look promising. I just feel lucky to have found this piece.
Build - Build - Build and inside the shop of a craftsman
00/00/0000, 00:00 | Furnitology ProductionsThis post intro's with a sound clip from the Chris Schwarz interview by Matt of Matts Basement Workshop. If you are a listener of the Basement Workshop, many of you will agree, that few just plan love the craft more than Matt.
I address and rededicate my passion for the Build and lead into a video produced for the Furniture Society Blog blogmaster David Richardson.
The video goes into the shop of David Ebner, where he graciously shares his craft in demonstartion. Mr Ebner will be a presenter at this years Furniture Society Conference.
Enjoy this post, it was fun to produce.
No Singlet Required
00/00/0000, 00:00 | Skiving OffHowever, what separates me from the vast legions of Pack Rats out there is the fact I still find a way to use all of the crap that I keep in piles down in the basement.
I realize most hoarders of collectibles (keepers of junk) are neither able to use their stuff nor find the strength to sell it on Ebay, so I want to help them. Today is our first installment of Pack Rat Self Help.
With this blog entry I imagine hundreds of guys going to the basement, digging through a pile of collectible stuff, and emerging with a revitalized part of a dapper wardrobe. Because today, I give you:
20 year old wrestling headgear:
1) During all stages of commercial air travel.
2) While playing slow pitch softball.
3) At very large gatherings (20,000+ people) like the Boat, Sport, and Travel Show held at the State Fairgrounds.
4) During Job Interviews.
5) Any funeral where you serve as a Pallbearer.
The other fun possibility is to choose one store that (at least in your mind) requires you to wear wresting headgear in order to visit. In my case it's Barnes and Noble's. Everything looks quite normal as I park the car, get out, and head toward the front door. However, there is nothing I like more than to have some guy standing at the front door, courteously delaying his entrance so he can hold the door for me, while I say, "Just a minute, Friend" and reach into my front pants pocket for the old headgear that I put on before setting foot into that store.
It stays there as I look at the books. The headgear is clearly in place as I peruse the music and movies at the back. I even ignore its presence on my head as I point out my published articles to uninterested strangers in the magazine area.
I keep it in place while paying for my purchase. I act as normal as can be as I ask the clerk what is my anniversary date for renewing the stupid B&N Membership.
However, the moment my foot touches the sidewalk outside the store, I scramble to remove that headgear like it is a giant cobweb I just unwittingly walked into.
That's what my life is all about, folks. I don't just come up with ways to use the stuff I have stored away....I find ways to do it with a grace and style that makes other people hold onto their children's hands just a little bit tighter when they see me out in public.
"I am Jeff Skiver, and I approve of this message." (Jeff Skiver)
Italian Olive Wood Rings
00/00/0000, 00:00 | Wooden Rings from Touch Wood RingsKatherine's ring is blue spruce and incorporates their olive wood as an inlaid band. Nate's ring is solid olive wood.
Dear Nicola and David,
The rings arrived and we couldn't be more pleased. They fit perfectly and are exactly what we wanted. Thank you both so much for your efforts. And thank you for providing such a beautiful alternative to traditional wedding rings. We just can't say enough good things...
Thank you.
Best wishes,
Katherine and Nathaniel
260 - Follow Up to Tape as a Jig
00/00/0000, 00:00 | Matt's Basement Workshop PodcastThis is the second episode with both video and audio and so far the response has been good. Let me know what you think about it too.
Awhile back I received an email from a listener who's a little skeptical about the use of tape as a clamp. While he's right that a traditional clamp can exert a lot more pressure than tape can. Tape is still a very useful helping hand when it comes to clamping tricky joints and odd shapes.
Drop me a line with your questions, comments and suggestions. And don't forget that Hendrik is back in May and we're talking about starting a small woodworking business, so get your questions in for Hendrik too. Just drop us a line at mattsbasementworkshop@gmail.com.
Also, Hendrik is starting his annual three part finishing seminars:
Part 1 "Preparing the Surface and Staining" - May 3rd.
Part 2 "Hand Finishing and Rubbing Out" - May 10th or 24th.
Part 3"Antique Restoration Techniques" - May 31st or June 7th.
So if you live in the Toronto area or feel like visiting it, and you want more information about Hendrik's finishing seminars, send an email to info@passionforwood.com
Listen to today's show by clicking on the player below
To download directly to your computer just Right Click and Save Target as
More Workshop Intruders...
00/00/0000, 00:00 | Philsville
Hi Folks
Yes, the weekend saw two more visitors to the 'shop. First, Cupcake was brought in to let her explore the workshop and start getting used to being in there. She loved it! Shavings were a bit hit with her (and I just happen to have plenty to spare) and the new smells and nooks and crannies to explore were just wonderful. Needless to say, no power tools were used while she was around but she was unconcerned when I did a bit of cleaning with the shop-vac. A good start.
So when she heard the cat was in the workshop out comes my daughter, Sophie. She's six years old now, and doesn't spend as much time in the shop with me as she used to. Too busy, you see.......;)
But with the kitten roaming the 'shop Sophie was quite happy to get stuck in to a bit of sanding - as long as she could giggle at the kittens antics.
The Westonbirt "Festival of the Tree" event is only two weeks away (less, actually!) so I am rather busy preparing myself for that, as well as keeping on top of plane orders. We have a big batch of spokeshaves almost complete in a wide choice of timbers as well as some special little coffin smoothers in Rosewood. More pics soon.......
Cheers
Philly
Mercer Museum
00/00/0000, 00:00 | The Village Carpenter
The Mercer Museum, in Doylestown, PA, houses an enormous collection of tools and other artifacts that were used prior to the Industrial Revolution.Among the exhibits are tools used by physicians, blacksmiths, clock makers, tinsmiths, cooks, cobblers, farmers, and woodworkers, in addition to many others; and collections of pottery, stove plates, painted chests, stagecoaches, boats, and much more.
Henry Mercer, historian, archaeologist, and owner of the Moravian Pottery and Tileworks, recognized the need to preserve the pieces tha
t were being discarded in place of modern, manufactured items following the Industrial Revolution. He amassed nearly 30,000 goods and built a 6-story concrete castle in which to display them.*The castle itself is remarkable, filled with little alcoves, winding stairs, and a central
atrium within which the largest of Mercer's pieces hang suspended in mid-air. The building is literally stuffed full of artifacts. Each floor surrounds the central and open atrium which provides a view to the floors above and below.Both the inside and outside of the castle are constructed with concrete. Even the muntins and mullions in the windows that afford views of each room's exhibit are made with it.
Inside there are few sharp corners, mainly softened edges, even on the stairs; and arched entryways, rather than stiff and rectangular openings, separate spaces. I had never thought that concrete could seem so organic.Within the Mercer Museum is the Spruance Library, a research library open to the public, which preserves written material focused on Bucks County history, the history of trades and crafts, and the life of Henry Mercer. I have yet to visit the library,
which no doubt, is worth a trip back to Doylestown.*After Mercer's death, the museum continued to collect tools and artifacts. Today, there are over 50,000 pieces in the collection, some of which may be post-Industrial Revolution.
The Mini Pencil Project
00/00/0000, 00:00 | Wood Destruction by a Woodscrub
I've begun creating "mini" pencils. 4 1/4" (including eraser) it is quite a bit smaller than the original PaperMate Write Bros pencil.
The mechanical pencil was disassembled and the barrel tossed. Using a very sharp bench chisel and just hand pressure I cut the mechanism down to 2 7/8". This also required shortening the leads by approx 1/4".The barrel is made from purpleheart. I drilled a 1/4" hole through it and turned it on a standard pen turning mandrel. (1/4" hole fits the mandrels made to be used with 7mm brass tubes.) The barrel is 2 5/8" long.
The mechanism from most click-type mechanical pencils requires a small lip at the tip end of the barrel. I created that lip by gluing a tiny piece of 1/4" brass tubing into the tip. It is around 1/8" long, the longest I could make it and still have the threads of the mechanism protrude enough to catch the plastic tip from the original pencil.
The close up shows the piece of tubing used. Note that I used 1/4" tube NOT the standard 7mm tubing. 7mm tubing isn't narrow enough to stop the mechanism.
The finish on this one is just some CA glue slapped on with a small plastic baggie wrapped around my finger. No effort at properly finishing this pencil was made because I was in a hurry.

So no comments on the poor finish, OK?
The Write Bros pencils make perfect practice parts for experimentation because they are inexpensive and easily modified. They are not terribly durable since they're all plastic, but are still useful. And at approx 30c a piece, if one breaks, or I screw it up, I'm not going to cry.
The one pictured here was given to my 5 year old daughter. She loves it and has been using it heavily since I gave it to her. So far it's holding up well.
History Traditional Kudus House
09/09/2008, 06:07 | Antique Knockdown Carved Wood HouseKudus is a city in the Central Java, Indonesia, located among Jepara, Demak, Pati, and Purwodadi districts and in the route of Semarang the capital city of Central Java to Surabaya (please see location map). Based on story, Kudus name was from Al-Quds, which mean holy.
Click image to enlarge
The history of Kudus cannot be separate from the name of Sunan Kudus as the founder and one of the Wali sanga (nine Wali) spreader of Islam in Java at that moment. As his inheritance, Kudus has a famous artefact called Menara of Kudus which form like a temple, placed in one complex with mosque of Menara Kudus that build by Sunan Kudus around 1685 M.
Except famous as a Wali city, since in Kudus area there is wellknown also Sunan Muria, Kudus also known for a long time as a kretek city (city of clove cigarette) as there are many entrepreneurs in the cigarette field. Beside that, Kudus can also called as city of industry because of the long development of industry in the area such as industries in cigarettes, papers, printings, handycrafts, embroideries, foods, etc.
Kali Gelis (Gelis river) which lying in the midlle of the city separates Kudus into two areas, one is Kudus Kulon (west Kudus), the other is Kudus Wetan (east Kudus). Long time ago, according to history, citizen of Kudus Kulon area were entrepreneurs, traders, farmers and moslem theologians, while occupant of the Kudus Wetan area were government officers, intellectuals, teachers, nobles and noble relatives.
Within the growth and development of Kudus, physically Kudus Kulon area, where the majority of the citizens were entrepreneurs and traders, were a steph forward in wealthy compare with the other area Kudus Wetan. With their financial increasing, they build the traditional wooden houses of Kudus full with carved that make it different with the previous traditional houses. That is why, the amazing traditional house, which lately called as the traditional house of Kudus used to only placed in the Kudus Kulon area. At the beginning, the traditional house of Kudus only belong to the Islamic Chinese traders, but furthermore were copied and developed by the native wealthy traders.
The traditional house of Kudus that mostly build before year 1810 M, ever reach the glorious time and become a symbol of prosperity for the owners. The Kudus Kulon area environment was formed with the particular existency of the traditional house of Kudus.
The developing history of Kudus has many influences from foreign cultures like Hindu, Chinese, Persia (Islam) and Europe, which also influence the architectural field in made the traditional house in Kudus. From the research, it can be concluded that there are several motifs colouring the carving style of the traditional house. One is Chinese motif, which form as the dragon carved, Persia or Islam motif that form as jasmine flowers or the particular motif of Kudus that form as lotus flower and colonial motif that form as ropes, crown, and animals. All motifs have correlation with the incoming cultures to Kudus.
The carving art of Kudus dominate by lotus flower as the meaning of Hindu religion. Sunan Kudus introduced a carving dominated by jasmine flowers that described united one to another. The meaning of jasmine was to describe that Islam religion at that time was a small community but it like jasmine, even small, could give fragrance to the sorrounding area. Jasmine made united in one to another to describe that everybody in neighborhood were live in peace even there were differences in the religion.
Within development in making the traditional house of Kudus, influence of the elements of cultures were very viscous gave the meaning of form and function of every part, hence could be separate as follows:
1. Traditional house as the tools to spread religion (dakwah) *)
In the daily life, Kudus citizen are majority obedient muslem. Life of religious service is the social relations that have formed in the many aspects, such as in the house to live which full with the describing of the rukun Islam (Islamic obligation).
In the room inside, there is a place or room called gedongan which formed as mihrab, a place where imam (leader of praying) lead the pray that connected with the symbolic meaning as a holy place and sacral. Gedongan also has significance meaning used as the place of heirloom treasury and the wealth of the owners. Gedongan used also as the main honorables bedroom and at the particular time used as special bedroom for the wedding couple of the childrens of the owners.
Also in the room inside there are four main pillars, which called saka guru that desribe four essence of ideal life. At the top of the fourth pillars, putted tumpang sari where the roof was lying on. The sum of tumpang sari are always odd and always have a meaning, sum of five describe the amount of praying five times a day. The sum of three describe life in soul world, transitory (this world) and the world hereafter.
Front room that called Jaga Satru is provided for parish and separates into two part, left side for women jamaah (followers of imam) and right side for men jamaah (followers). Still in the Jaga Satru room at the incoming front door, there is one wood pillar in the midlle of the room which called balance pillar or soko geder, which has meaning except as the symbol of ownership of the house, it also has a symbol for reminding the resident about the One God, the only One who have to be homaged.
House as the tools to spread religion is represent through Islamic value that formed in the carved style at the partition between front room and inside room called gebyok. The strengthen element of gebyok are two stalk pillars where at its top made a carved that formed as palm of the hand of muslem when doing praying at the position of takbiratulihram (when start to pray) that always at the same time say the words Allahu Akbar which mean Allah The Mighty.
Carving in the gebyok, even it is accumulation from many culture influences, but the visualitation adopted from Arabic calligraphy with Al Quran and Hadist theme. There are many other dakwah messages that formed in the building decoration and it always about aspects of way of life and life attitude of human in do their obligation in the earth for their salvage in heaven.
2. Traditional house as a masterpiece art*)
Traditional house of Kudus if notice deeply is more and more fabulous since its uniqueness and attractiveness in exterior and interior which full with ornamen that made by highest skill woodcarving artist. Foundation of the existancy of the traditional house of Kudus was full with taste and creation that fashioned in the beautiful forms without broken any religion values. Through the activity of art, there is possibility of adding the atmosphere of the deepest metaphysic reality.
Traditional house of Kudus, if seen from Bernard Rudofsky theory, is include in the communal architect that priorities in the art element which done continuosly and spontaneously balanced by whole community with the same tradition from time to time following the ritual habit inside the communal. Art is not just copy and physical implementation of the external form, it also as the spiritual elements that achieve esthetic form. The creation becomes what it called architectural without architect.
The construction of the wooden house made completely knock down that make it easir to release and assemble hence there is possibility also to make part by part of the ornamen fully detail and accurate. The decoration was inspired by the success of temple relief and the development process was instructed by Chinese woodcarver from Sun Ging area. The owners were the wealthy entrepreneurs and traders. The carved decoration were build on the whole component intentionally without gave any empty space left and the results was very optimum, full of meaning, symbolic and the style were correlation among Java, Gujarat, Persia, China and colonial (Europe) style.
Wali Songo influence in the formed of decoration was very dominant even in Islam religion there is a forbidden in the formed of living thing, but they gave the chance of a huge tolerate formed as acculturation and assimilation on the evolutif way thus create a wonderful figurative consequence of imagination from the living thing forms. Art appreciation from the Wali Songo that full with tolerate also accomplished by khalifah in the Arab since Abbasiyah era. Palace of Harun Al Rasyid in Baghdad, palace of Al Mutasin in Samara, Cordoba mosque in Spain, also decorated by fresco formed lion, eagle, horses, and the other creatures. Drawing arts applicated in carpets, ceramics, wall and doors achieved the highest level to become the world admire.
Art ornamentation looks unite with the main building, since the creators were very concern with details, function, structure, ritual, symbol and esthetic that decoratively increase the attractiveness for whoever want to see it. The particular local habitual in the way of life through the architectural behaviour is the description of personification of the Kudus traditional house that make it different in form and style with the other joglo building in Java commonly, except in the form of the roof and soko guru as the support of the tumpang sari.
3. Traditional house as the Class symbol *)
The beautiful traditional houses of Kudus have average age for more than 100 (hundred) through 200 (two hundred). Due to the age of the building, if someone wants to analyze it, they have to use the examination within that era.
According to Prof. Berger, the structure of the Java community at the 19th and 20th century can be divided into several class such as; nobles, government officers, traders and farmers. Colonial politics at that time placed politic emancipation that have aim to liberate individual from old social band which consider shackles the freedom and law enforcement that hold mostly in the feodalism band. Development of individual in the community was appointed to the forming of personality, spirit effort in order to developing the prosperity soon.
In the other words, Kudus citizen that categories as pesisiran (near the beaches) citizen, their wealthy level mostly higher compare with the nobles and the officers at that moment. But in the daily life they did not get any self-respect and honor by the community. They way of living as a trader was qualified as second class and dishonor, hence as the compensation citizen of Kudus Kulon, that the majority were traders, formed the appearance of their house very glorious with the expectation that their too have the rights to get honor same with the nobles. The level of their house made in high five stairs to suit with the social strata like what it done by noble community. Guess from the farmers were accepted in the front room, for the officers community accept in the midlle room while for Bupati (distric chief) and Netherlands people were accepted in gedongan room. Surrounding the house was made high wall same as the form of palace.
Traditional houses that at the beginning owned by traders of Chinese moslem were copied and developed with the Javanese and Islamic values. All over the house were full of carved with ornament from many styles like in the palace of kings in Java, done by high skilled woodcarvers with very fascinating result. Accordingly, it worth to gets the confession of honor like government officers and nobles. For them, house were a symbol of status or stage that worth to get honor and equality.
(Source :* J Pamudji Suptandar, Great Lecture of Rupa art and Design Faculty of Trisakti University/Adopted in English by Deva's father)
The fascinating wooden carved at the traditional house of Kudus must be come from the very skilled woodcarvers. Then, from where the woodcarvers came from?
The carving style of the wooden traditional house of Kudus was quite distinct from the other famous carving centre in Java, Jepara. Historically, Kudus was a carving centre long before it developed as a skill in Jepara. Carving was introduced to Kudus when an emigrant from the famous carving city of Yunan - China, The Ling Sing, arrived in the 15th century. He came to Kudus not only to spread Islamic teachings but also to devote his skills to the art of woodcarving, and his style, Sung Ging, was famous for its smooth and wonderful woodcarving masterpieces.
The Ling Sing was wellknown as mubaligh (spreader of Islam) called Kiai telingsing. The name of Kiai Telingsing until now use as a name of a street in Kudus city. There is a kampong or village surrounding the street called Sunggingan that predicted came from the Sun Ging name. The area, at the past, was belief as the resident of the woodcarvers and carpenters from the devotion of Kiai Telingsing skills.
From the 16th to the 18th century, woodcarvers in Kudus received many orders to construct wooden houses. The main material - highest quality teak - was supplied from Blora's, Tuban's and Bojonegoro's forest. From the 19th century, however, high quality teak became scarcer and scarcer and this, in turn, discouraged the woodcarvers of Kudus to develop their skills.
The carving skills also belong to Jepara's people and has been very famous until now. There is an opinion, which said that wooden carved art in Kudus also done by woodcarvers from Jepara, eventhough in the reality it different in the carving models, especially in the mission and filosophy.
According the history, Mantingan mosque in Jepara has wall that made from carved white stone with the flower motifs that was masterwork of a Chinese called Tji Wie Gwan who brought by Raden toyib to Jepara after come back from his Islamic study in Campa for five years. Raden Toyib then married with Ratu (queen) Kalinyamat, the very famous Jepara's queen at that time.
For his achievement in build Mantingan mosque at the year of 1559, Queen Kalinyamat and her husband gave a new name for Tji Wie Gwan to become Sungging Badar Duwung, Sungging means carving expert, Badar same with stone and Duwung means tatah (tool for carv).
This Sungging Badar Duwung who then recognized as the root source of the Jepara's carving art which consecutively knowing in all over Indonesia and the world. According to history, he was too takes a part in the erection of mosque in Loram (a name of area in Kudus) and mosque of Menara Kudus.
Sungging Badar Duwung then devoted his skill to the surrounding community in Jepara as well as in Kudus and presented high skilled carvers that from time to time growth in numbers. This skill direct and indirect was useful in the process of developing the traditional house of Kudus.
The certainty of mentioned things were still need to be investigated furthermore. But for sure, the traditional house of Kudus has build and become one of the Kudus markers with its fabulous woodcarving.
Off on a tangent...
00/00/0000, 00:00 | The Refined Edge
I had some spare time recently while waiting for finish to dry and thought I would experiment with some inlay techniques. I have always found a piece of inlay with a surrounding border to be fascinating to be able to make. I need to confess, I've done this before although quite a while ago and need the practice. What I had in mind is a fair sized yellowheart diamond with a black border, I used blackwood. I have the inlay set in a lighter wood, nothing special, just a small offcut. The process of creating and inserting the inlay is a very good test of patience and fine hand tool skills , for almost everything here is accomplished with hand tools. The border itself is bandsawn from a larger piece of blackwood and the yellowheart also bandsawn from a solid block. The yellowheart inlay is first drawn out and cut with careful attention to the shape of the diamond, each of the sides and facets needs to be a mirror image of the other side. I then mark the inlay onto the lighter background wood with an allowance or margin for the surrounding border. Once marked with a fine knife, I then remove or carve out the recess for both the diamond and border. Next step is to fit both the yellowheart inlay and blackwood border into the recess with glue , make sure it is well seated and wait for everything to set. Afterwards, I judiciously handplane the inlay and the result is in the photo at top. I find it great therapy to go off and do some other type of woodworking during or after some intensive furniture making, it clears the mind and the instant results can be very gratifying, the practice also keeps the skill retention up...





