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Shop Vignettes

11/15/2008, 04:13 | A Woodworking Odyssey
I enjoy looking at shop spaces and projects. Here are a few recent photos from my shop:

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The back side of my old Delta drill press has become an impromptu shrine to the kids: An origami whatsit from my eldest, and a note from the youngest. If you can't quite read the note, it says:
"Dear Daddy, I really love you and I really want to say I love you as much as Echo, because I love Echo a lot. To Daddy, from Marian"
Echo is the cat.

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Above is a planing stop I built with nothing but saw dust. Oh, and glue and wire brads. Yes, the scrap MDF from the radial saw top and testing boards (I must post about this sometime soon?I have the pictures) has come in useful. This stop allows me to set the board unclamped on the bench and quickly plane both sides. It lets me plane down to 1/4" in width.

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SWMBO recently started upgrading the kitchen. This involved some screw-together furniture, and a wish for one more shelf. The clear pine was almost too good for the project, but it was the perfect width with only one glue joint.


I don't know why the notches on the underside were so satisfying to make, but they were. These notches seat themselves on pegs, two of which I manufactured from the shanks of two wood screws (there were only two extra with the kit, and I just could not see paying Lee Valley $11 to ship me 50 more).

While making the shelf pegs I discovered that I no longer had a hacksaw (though I did have a hacksaw blade). Have you ever tried hacksawing by holding a loose blade in your hand? It makes the hand cramp up, so after a while I got smart and clamped it in a machinist's clamp. That was slightly better, but you can bet I bought a hacksaw frame when I went to the hardware store earlier this week.

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This 12" wide, 10' long cherry board cries out to be used for something good, preferably before Christmas. Wish me luck with fitting this project in with everything else.

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Two new additions to the shop, courtesy of Patrick Leach. I've wished for a grooving plane on many occasions, and now I have one. Will I ever do more axe hewing? I hope so. I just have to tighten the handle up in its socket and I'm all set.

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I started the storm window stock preparation. Above was a rough rip and chop.

Then the pieces were jointed and planed to width at a friend's shop. I'm letting it aclimatize to the shop while I figure out when I'll have time to work further on it (maybe tomorrow after helping my brother-in-law lay subflooring in his new "man cave".

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The pictures above almost speak for themselves. I cut a hole in the wall of the basement stairwell. Someday soon the plumbers will come and fix our plumbing, and I'm ready for them. For this project I pulled out the keyhole saw that had languished since I impulse purchased it from my friend Trevor.

Nothing beats the satisfaction of having the tool you need on hand, especially when you've never needed it for all the years you've had it.

Announcing the winner of our Festool Giveaway Sweepstakes

11/13/2008, 19:35 | Highland Woodworking Blog
festoolwinnerweb.jpg

Some people are luckier than the rest of us. When it comes to winning contests, Patricia and Mike Mortimer fall into the lucky category. Patricia entered Highland Woodworking's Win a Festool Package Sweepstakes and was the lucky winner out of thousands of entrants. She's shown here being congratulated by Chris Bagby, Highland Woodworking's owner and co-founder. It wasn't just the first contest Patricia has won. Among other things that she's won are a flat screen television and an all-expense paid trip to Bejing, China to attend the 2008 Olympics. We asked her how she did playing the lottery and she replied "I don't play the lottery. You have to pay to do that!"

The Mortimer's new power tool package includes Festool's Kapex KS120 Sliding Compound Miter Saw, the first miter saw with variable speed, which enables the user to match the speed of the blade with the requirements of the material. The Kapex Sliding Compound Miter Saw combines a large cutting capacity with a compact lightweight design. Of course the perfect mate to their new Kapex Sliding Compound Miter Saw is the Kapex MFT3 Multifunction Table which is designed specifically for use with the Kapex Sliding Compound Miter Saw. It features additional holes in the perforated top plate for positioning the feet of the Kapex and for mounting with clamps. Also included as part of their Kapex prize package is the Festool CT22E Mobile Dust Extractorwhich comes with HEPA filters that remove dust particles down to .3 microns. A tool-triggered switch with smooth start-up and shut-off delay, and adjustable electronic suction control make this the ultimate vac to connect to any hand power tool.

Mike works professionally doing commercial repair and finish restoration on furniture, cabinets and interiors. He is actually known for being quite the "magician" when it comes to recreating grain patterns and surfaces that have been damaged or distressed. When asked, both admitted that they were not really sure what projects they would attempt first with their new woodworking equipment. One thing for certain is that they'll definitely have room for it, as they have a 2400 square foot shop! After mentioning projects like chairs and end tables, they both joked that given the space they have, perhaps they would make a gazebo for inside the shop.

Since Highland Woodworking is well known for its Education Program, which includes a wide variety of classes for both beginners as well as advanced woodworkers, hopefully we will see both of them soon in some of our
upcoming classes
for a chance to study woodworking with our knowledgeable instructors.

Visit Wood News, our monthly online woodworking magazine


Plantation Shutters Help Make Your House a Home

11/11/2008, 00:19 | Wood Shutters
When you are considering window treatments for your home, it is important to know about many different options, besides curtains or standard miniblinds. As more people are putting money into their homes, it is easy to see why they are opting for something different. Plantation shutters offer many different looks for a home. You can use them to create a very traditional look and feel, but they can also be a more modern touch if you use a colored finish, rather than just a stained wood. There are so many options to condsider when you are choosing which plantation shutters are right for your home.

Once you have decided to go with a shutter, you must decide on which material is right for your home. Wood is very durable, can be painted or stained, and is a renuable resource, for those interested in using materials which are considered earth friendly. These shutters offer privacy, heat insulation, sound insulation and light control. The nice thing about shutters is that you can control, very easily, the amount of light that you let into each room. Also, when your home has an outstanding view you can set up your blinds to allow people to be able to see outside and enjoy the view, while still having some privacy.

The louver size determines how big of an opening you have when the blinds are opened. They can range from and inch and a quarter, to four and one half inches. It is a good idea to look at each of the different sizes and determine which type of opening would be appropriate for each room. A room with a view, for example, would be more likely to have the larger louver size, so that when the shutter is opened you can see out and enjoy the view. A bathroom or bedroom might be a good room to use the smaller louver size. This is because even when they are open, there is still a relatively small opening to see in and out of.

Overall, plantation shutters are a wonderful way to add elegance to your home, while also providing it with some practical uses and wonderful finished appearance. They are a simple way to make your house stand out from the others, and add a personal touch based on the color choices and sizes you choose for your home. Compared to finished product, the cost for plantation shutters is very reasonable overall.

Simon Harris writers about Plantation Shutters at http://www.shutter-world.com

How to Make Acrylic & Glass Block Window Installations Easier & Improve Quality at the Same Time

11/05/2008, 01:35 | Wood Shutters

"I'm really scared to do this glass block window installation" a customer recently said. "Don't you have a way to make it easier, lighter, and maybe even cut down the mess for my window project?" Fortunately the answer is yes - it's by using vinyl or aluminum framed windows built with acrylic and glass blocks. In this article you'll learn the following:

1. Why framed windows systems can make your project easier
2. What products and sizes are available
3. What rooms a vinyl framed window system will work best in
4. Where to use both glass windows vs. acrylic block windows systems
5. Cool and unique projects ideas.

1) Why framed windows systems can make your life easier

Let's face it mortared block window installations are messy. Getting the right mortar mix is not easy, and there is always the concern of the pre-fabricated window assembly breaking just as you go to set it into the opening. Framed window systems take much of the guess-work, weight, and worries away.

Framed windows are pre-assembled with silicone joints between the blocks (getting rid of the need to mix mortar) and are usually made with 2" thick glass or acrylic units (reducing the weight by as much 1/3 to ½ vs. traditional block units made of 3" and 4" thick block).
With integral nailing fins the windows are installed like standard vinyl windows (they are nailed into the opening for new construction or built without the fins for a replacement window application) without the mess usually associated with a mortared glass window. Since the windows are siliconed together inside a vinyl frame they can be shipped nationwide and have been used in states with varied weather patterns - from Florida to Minnesota to California to Maine.

2) What product and size options are available?

Factory assembled framed block windows systems can be made of with vinyl or aluminum frames using either glass or acrylic blocks inside the windows. Glass block sizes used most often are 8" x 8" x 2" (for the reduced weight), 6" x 6" x 3", and 8" x 8" x 4" in a wide variety of patterns and colors. Acrylic block sizes used most frequently are 8" x 8", 6" x 6" and occasionally 9" x 9" and are usually 1 ½" to 2" thick. Frame colors can vary with white and almond being the most common.

3) What rooms should you use a vinyl framed window system

The main reasons to choose a block window system are where you want privacy, a cool clean look, style, and privacy all wrapped in one window solution. Since these windows meet tempered window standards they are stronger and harder to break than standard glass windows which make them safe to use in bathroom and other higher risk areas of a home or business.

Acrylic or glass block windows are being used in bathrooms as either transom windows above tub surrounds or above soaking and Jacuzzi tubs on the side of the home for privacy. Kitchen and den backsplashes are becoming a more popular application to get natural light underneath cabinetry.
These windows are being used in stairwells in commercial buildings and for churches who want light, security, and color with their windows (a church in New Mexico is looking to put in green, purple, red, and orange colored glass blocks into one framed window assembly). Sidelites around front doors and closets are using block windows to get security and light without compromising privacy.
For most basement windows considering using block windows without frames - it is usually better to mortar these windows into their masonry and poured wall foundations than to have a vinyl frame around the windows.

4) Where to use glass and acrylic framed window systems

There is much debate over whether glass or acrylic is better for your window projects. The simple answer is they both have their place and that is why both materials are successful in the market. Here is a quick look at where it's best to use each product.

Advantages and Where to Use Framed Glass Block Windows

- Where you want the strength & durability of a real glass window for scratch resistance and quality
- If you want to incorporate a wide variety of colors into your windows
- Where you are concerned about what cleaning products may be used on the windows - (acrylic blocks can have problems if abrasive cleaning agents are used on the block's surface)
- If you like a slimmer frame around your window
Advantages and Where to Use Framed Acrylic Block Windows
- If you want a fully operable single hung, casement, awning, or slider window (acrylic windows can be provided with cranks and fully operable window sashes). In addition acrylic windows can be used in arch top, hexagon, octagon, or round top window designs.
- If you need an energy star or Low E rated window.
- If you want a lighter window for ease of installation.
- If you need a custom fit block size for a replacement window application.

5) Cool and Unique Project Ideas

Here are some different ideas to consider with your block windows:

- A step down almond colored vinyl framed glass block window was used above a soaking tub in a home builder's Parade Home in Columbus Ohio.
- A therapist in New Orleans Louisiana is planning to use a slider acrylic block window in a waiting room inside of an existing glass block wall for privacy and to keep the all block look.
- A home being remodeled in Dallas Texas is considering installing a framed window with a block art mural with an ocean scene applied directly on the glass (this decorative art mural uses glass frit which is baked directly into the glass making it a permanent part of the glass).
- A church in Arkansas is looking to put a Ruby Red colored cross inside a framed window.
With framed glass and acrylic block windows and a vast selection of styles, patterns, colors, sizes and designs - projects have never been easier, cooler, and neater to do!

Mike Foti is President of Columbus Glass Block, Cleveland Glass Block, Mid America Glass Block Cincinnati, Dayton, Akron & Eastern Glass Block New York & New Jersey - nationwide suppliers of acrylic block windows and also vinyl framed glass block window manufacturers including patterned and color glass blocks.
For nationwide questions and orders call 877-668-5888

http://www.columbusglassblock.com/ - bathroom glass block windows, acrylic block windows, colored glass block, vinyl framed glass block windows

http://www.columbusglassblock.com/product_new-construction.aspx vinyl framed glass block windows, color glass block, glass block sizes, acrylic block windows, installing glass block windows

Double-glazed Conservatories

11/01/2008, 09:52 | Wood Shutters

One of the simplest ways of making your home slightly bigger and giving it that classy look is to install a conservatory. The sole purpose of a conservatory is to enjoy the surrounding landscape within your home whilst being sheltered from unpleasant weather conditions. As are mostly made from glass it is important that they last for a long time which means they withstand external conditions such as severe weather. They should also insulate your home and provide security and comfort. For these purposes it is beneficial for your conservatory to be made from double glazing.
Double glazing was filed for a US patent in October 1989 by inventors Dariush Arasteh, John Hartmann and Stephen Selkowitz and the patent was issued just over two years later in November 1991. Double glazing works by spacing two or more sheets of glass apart and then hermetically sealing them to form a single glass unit with air between each sheet. The technical term for double glazing windows is insulated or thermal glass as the production of such windows was not solely exclusive to two panes of glass. However as most of the windows were manufactured using only two sheets of glass the term double glazing stuck.

Double glazing is one of the simplest ways of saving energy in your home as they greatly reduce the amount of heat that is lost in your home. Due to this they can be classed as a very sustainable piece of technology as the use of central heating in the home is immensely cut. Moreover the troublesome condensation and damp problems caused by single glazed windows is non-existent in double glazing. Condensation is created due to the contrasts of the air within our home and the outside environment. The air in our homes contains many droplets of water resulting from the use of kettles and even our breathing. The warmer the air gets the more water it can hold until it reaches a limit and becomes saturated. When the saturated air comes into contact with a surface which is cooler then itself it forms vapour on the surface. Double glazing combats this as the trapped air within the two panes of glass does not mix with either the room air or the outside air, and therefore creates an insulation barrier.

For the same reasons double glazing also prevents the amount of noise that enters the home. The trapped air or 'insulation barrier' also creates a vacuum of air which prevents the majority of sound frequencies from entering our home. In a world of increasing noise pollution created from cars on our roads and airplanes in our skies this is another perk that double glazing offers. This is important for your as there is a large amount of glass meaning that a lot of noise can enter the home.
Double glazing windows also give your home a heightened sense of security. The robust frames that now come with these types of window feel much more durable and the fact that they are visibly more secure gives you a much added sense of comfort within your home. For these reasons double glazing windows are ideal for windows in your home or business and are a very good for conservatories which require many groups' windows within a confined space of the home. Aesthetically double glazing is also superior to its predecessors in that they come in many different styles and materials and so really make your look modern. They do commonly come in UPVC which is what may spring to mind if you think of double glazing however they are also come in wood which gives them a more traditional look.

Modern design should really take into account sustainably in a world where there is apparent global warming. Double glazing is the way forward now and is not just an investment in improving your home and standard of living but also an investment to improve the future.

James Forbes is a specialist in conservatories having worked for many years in Yorkshire for a company specialising in conservatories. More information can be found at http://conservatoryoutlet.co.uk

Episode 147 - Bedroom Set: Drawer Facings

10/23/2008, 09:00 | T Chisel - The Rough Cut Show!
Tommy reviews the work so far on the dresser, including the dividers and the drawers. He then shows how he worked the drawer facing.

Episode 146 - Bedroom Set: Prepping Stock

10/17/2008, 09:00 | T Chisel - The Rough Cut Show!
After spending six hours selecting the wood for the project, Tommy reviews how he will mill the pieces. The work includes cutting, joining, acclimating, hand-planing, using a spring jointer and cutting dove tails.

Woodworking Q & A: Desperately Seeking a Truly Stainable Wood Putty

10/17/2008, 04:09 | Highland Woodworking Blog

Dear Highland Woodworking:

I have not been able to find a good stainable wood filler (or putty). Minwax indicates that their putty is, but it really isn't. It does fill the nail holes, but I can never seem to get the colors right even when I buy the wax pencils to try to assist. Normally I use Minwax Provincial Stain on my baseboard, pine doors and trim. Could you please help? I'll bet I'm not the only one with this kind of issue.

Thanks, Peter B.


Dear Peter,

Many of us struggle with the imperfect science of matching wood with putty. Despite the multitude of manufacturers and the wide array of colors they offer, finding an off-the-shelf product to match your wood and accept your stain exactly is a very tall order. It is really a process of getting the putty as close as possible to the color of the surrounding wood, and then further enhancing the repair through the coloring and finishing process.

As you know, putty and wood are different in many ways. Wood has side grain and end grain. Putty does not. Wood is wood, while putty is a mixture of many different organic and inorganic products. Furthermore, the density of wood is dissimilar from species to species as well as to wood putty. This is complicated by the fact that no two manufacturers' products are the same. As a result, finding an off-the-shelf putty to match your exact needs is very tricky.

So, what should we do? It is important to get as close a match as possible with either the wood, or if staining, with the final color of the piece. Then you can do your best to "make the repair disappear" through the staining or dyeing process and the finish coat (tinted or not). You will very likely have better luck disguising the repair by applying colored topcoats of finish, or by simply painting the area with artist colors. (Be sure to paint in grain lines to match the surrounding area.)

Several years ago, a trade magazine explained how large furniture manufacturers color match their products. As no two pieces of cherry or walnut are exactly the same color (and it is important to make them be the same color as the rest of the dining room suite), the process of coloring the furniture is actually a process of coloring the finish -- and multiple layers of finish at that. This allows a uniform color regardless of the underlying wood and any defects that are present. It is a little like repainting an old car, but you get the idea.

I hope this helps answer your question. We all struggle with this problem from time to time. For further reading, check out Bob Flexner's book entitled Understanding Wood Finishing. It is a super book that covers most aspects of finishing wood.

Sam Rieder
Highland Woodworking

Taking an informed look at Dust Masks & Respirators

10/10/2008, 07:03 | Highland Woodworking Blog

Fine Woodworking's Jeff Miller, a professional woodworker and writer, just completed and evaluation of dust masks including reusable masks with replaceable filters and powered respirators. Jeff highlights the convenience and economy features of the North CFR-1 reusable mask as a good alternative to disposable masks. For serious task, when the chips are flying he reviewed powered respirator offerings. Among top brands tested, Triton's Powered Respirator and Trend's Airshield and Airshield Pro earned high marks. Jeff weighed a number of factors in his evaluation and selected Trend Airshield and Airshield Pro as the favorites, "The Trend Airshield and Airshield Pro distinguished themselves for comfort, clarity of vision, and overall user-friendliness".

117003.jpgNorth CFR11 Dust Mask nicely fills the gap between flimsy disposable dust masks and more serious respiratory protection like the Dustfoe 88. Replaceable filters (NIOSH rating N95) offer excellent dust protection. The low-profile mask body is made of very soft rubber, and is held in place with a double elastic strap. An exhalation valve vents the warm, moist air you exhale downward—helping the filter medium last longer and leaving safety glasses unfogged. All masks are size medium. Also available as a mask with 21 filters kit.

Trend Airshield, Fine Woodworking says is "...distinguished for comfort, clarity of vision and overall user friendliness".

The more we learn about long term exposure to airborne wood dust, the more important powered respirators become. Even with the best dust collection setups, certain operations create unrecoverable dust, which gets into the air and eventually ends up in your lungs. The Trend Airshield helps protect you by providing 4 hours of respiratory protection (to BS EN 146 THP2) with a 4.9 to 6.3 cfm flow of freshly filtered air passing through 2 filters, which you experience as a cool breeze. It's light weight (1.6 lbs) and has room for a second battery to bring run time up to 8 hours with a full charge. The respirator's face shield is rated to withstand low-energy impacts, and replaceable overlays protect it from scratches. The Airshield suspension system changes sizes in place with the twist of a single knob.

301311.jpgA great defense against this nuisance dust is Trend's Airshield Pro personal dust filtration respirator. Its dual filters provide a 98% efficiency factor and a flow 5.6 cfm to 7 cfm of freshly-filtered air. A comfortable face seal cradles the sides of your face and beneath your chin to seal out dust. The on board battery and motor sit further back on your head than in the original Airshield model, providing for greater balance and comfort as you work all day on a the 8 hour run-time battery. A clear plastic face shield provides low impact protection (ANSI Z87.1 rated) and replaceable visor overlays keep the view clear. Accepts optional clip-on hearing protectors. Headband adjusts from 20-1/2" to 24-1/2". Low battery audible alarm. Includes battery charger, 1 NI-MH battery, 1 visor overlay and carrying bag. Weight 2.2 lbs

Episode 143 - Project #4 - Bedroom Set: Picking Stock

09/23/2008, 09:00 | T Chisel - The Rough Cut Show!
With the Bombe completed, Tommy is ready to dive into another project - a full bedroom set. This will not be a step-by-step project but more of an overview. In this installment, Tommy talks about the wood he has selected and how the completed set will look.

About Gebyok Center

09/09/2008, 06:08 | Antique Knockdown Carved Wood House
The Traditional House of Kudus is a traditional house of ancient culture that made from 95 percent high quality teak wood (tektona grandis). Presently, the sum in its origin area, Kudus, has become very slight compare with its glorious time in the 18th century. The Traditional Wooden House of Kudus with its parts, which full with carved, is continuously chased by collectors from local and foreign that generate one by one of the traditional house relocate from its origin location where its belong, Kudus.

If it is seen from its physical condition, actually there were three categories of the traditional house in Kudus area. First was regular traditional house, second was carved traditional house and third was completely carved traditional house, known as Traditional House of Kudus.The first category appeared without carved. Its present predicted start from around year 1500th and the amount reach hundreds. Second category appeared almost at the same time but the owners had given a bit of carved in several places such as in pillars or doors. For the third category, the owners intentionally gave a full carved in all over the places. The quality of the carved was even until the highest point to reach the three dimensions level.

For note, the original traditional house of Kudus used to only located or exist in Kudus Kulon (West Kudus) area around Menara (Tower) of Kudus, a unique building remained by Sunan Kudus spreader of Islam in Java at the Wali Sanga (Nine Wali) era. The fact could be researched from its history. While, the regular traditional house could exist in the area around 10 - 25 km from Menara of Kudus. The difference between wooden carved and noncarved including more or less of the carved of the traditional house was because of the differences in the financial matter and the social status of the owners at that time.

As the time by, the original traditional house of Kudus is slightly disappear or relocate from its origin location, as they are many people who intend to acquire the uniqueness. Beside that, factors like the age of the traditional house, financial condition of the present owners and alteration in the social culture that different with the past condition, accelerate disappearing possibility of the original traditional house of Kudus. Furthermore, what it makes more concern is the possibility of vanished of the art to build the traditional house from Kudus itself as the place of origin.

Rise awareness of the vanishing of the traditional house of Kudus with its finest art, initiate an effort to maintain the existency of the unvaluable arts into an attempt to keep the art and the culture exist.

A long effort has been establishing for more than 30 years, started at around 1972 by Mr. H. Mustofa to collect, trainee and develop woodcarvers, workers and carpenters to specialize mastering the art of carving, how to maintain, structuring and setting the traditional house of Kudus with its parts, since traditional house of Kudus has speciality can be released and assembled back (knock down system) that absolutely need a particular expertise.

The effort was started from served the collectors who need his service in released and assembled back the original traditional house of Kudus that bought by them from the recent owners. Almost 60 % from the whole amount of traditional house of Kudus (totally the original sum is almost 100 houses) was handle by him. While in the process, it always found that minimum 30 % from the house clearances was damaged because of the hundred years occasion. It maked effort and obligatory to rebuild the damage parts to became complete as the former condition when it assembled back.

Using teaks wood that came from clearances of the old teak house of the wood reguler traditional house in the area surrounding district area such as Pati, Jepara, Demak, etc, especially because the owners usually want to modernize their house, component of the damage parts of the traditional house of Kudus were reconstruct together with its carved process to acquire the former condition. These process dawn the expertise in maintenance, construct, carving ability, knowing the carving style and motifs also technic in release and assemble the house, hence develop the ability to reconstruct the parts or even the whole parts of the traditional house of Kudus similar with the original one.

It recorded that 18 (eighteen) traditional houses of Kudus from the reproduction process were obtained from the long efforts. Eleven (11) were form as the standard of the traditional house of Kudus, while the rest were with the variation as requested by the buyers. The location spread in Jakarta, Bogor, Semarang and Surabaya.

Beside that, it cannot be counted parts of traditional house of Kudus like gedongan, gebyok and gapura have been made into many kind of size and variation to fulfill the passion of the antique collectors. Also there were many process of released and assembled of joglo, one part of traditional house that can and used for another functions like to decorate house yard, to construct pendopo, use to make garage, as a gazebo near the pool, etc. It counted also five (5) particular pendopo of Kudus was made in the process.

Gebyok Center is a name that lately chosen by son of Mr. H. Mustofa, Mr. H. Akhmad Zamroni SE, who continuing the endeavor now. The name was picked up from part of traditional house of Kudus called gebyok that many collectors also demand it because of its unique form and flexibility. Gebyok can be functioned as partition and the room decoration in where it placed. Aim to pick the name is for easier calling and remembering along as the form of the above long effort, with the commitment to dedicate the finest products of the traditional house of Kudus to the public.

Beside the effort to keep existing the art and the culture, Gebyok Center which center in Kudus (see in location map), also has environmental friendly commitment as it has explained above that all the products are produced from the high quality old teak wood from ex-release of the old teak wood traditional houses where the age until reach hundreds of year and are not from the teak forest in the recent era. These are the additional value for the Gebyok Center products since it made from the proven and tested used old teak.

History Traditional Kudus House

09/09/2008, 06:07 | Antique Knockdown Carved Wood House

Kudus is a city in the Central Java, Indonesia, located among Jepara, Demak, Pati, and Purwodadi districts and in the route of Semarang the capital city of Central Java to Surabaya (please see location map). Based on story, Kudus name was from Al-Quds, which mean holy.

Click image to enlarge

The history of Kudus cannot be separate from the name of Sunan Kudus as the founder and one of the Wali sanga (nine Wali) spreader of Islam in Java at that moment. As his inheritance, Kudus has a famous artefact called Menara of Kudus which form like a temple, placed in one complex with mosque of Menara Kudus that build by Sunan Kudus around 1685 M.

Except famous as a Wali city, since in Kudus area there is wellknown also Sunan Muria, Kudus also known for a long time as a kretek city (city of clove cigarette) as there are many entrepreneurs in the cigarette field. Beside that, Kudus can also called as city of industry because of the long development of industry in the area such as industries in cigarettes, papers, printings, handycrafts, embroideries, foods, etc.

Kali Gelis (Gelis river) which lying in the midlle of the city separates Kudus into two areas, one is Kudus Kulon (west Kudus), the other is Kudus Wetan (east Kudus). Long time ago, according to history, citizen of Kudus Kulon area were entrepreneurs, traders, farmers and moslem theologians, while occupant of the Kudus Wetan area were government officers, intellectuals, teachers, nobles and noble relatives.

Within the growth and development of Kudus, physically Kudus Kulon area, where the majority of the citizens were entrepreneurs and traders, were a steph forward in wealthy compare with the other area Kudus Wetan. With their financial increasing, they build the traditional wooden houses of Kudus full with carved that make it different with the previous traditional houses. That is why, the amazing traditional house, which lately called as the traditional house of Kudus used to only placed in the Kudus Kulon area. At the beginning, the traditional house of Kudus only belong to the Islamic Chinese traders, but furthermore were copied and developed by the native wealthy traders.

The traditional house of Kudus that mostly build before year 1810 M, ever reach the glorious time and become a symbol of prosperity for the owners. The Kudus Kulon area environment was formed with the particular existency of the traditional house of Kudus.

The developing history of Kudus has many influences from foreign cultures like Hindu, Chinese, Persia (Islam) and Europe, which also influence the architectural field in made the traditional house in Kudus. From the research, it can be concluded that there are several motifs colouring the carving style of the traditional house. One is Chinese motif, which form as the dragon carved, Persia or Islam motif that form as jasmine flowers or the particular motif of Kudus that form as lotus flower and colonial motif that form as ropes, crown, and animals. All motifs have correlation with the incoming cultures to Kudus.

The carving art of Kudus dominate by lotus flower as the meaning of Hindu religion. Sunan Kudus introduced a carving dominated by jasmine flowers that described united one to another. The meaning of jasmine was to describe that Islam religion at that time was a small community but it like jasmine, even small, could give fragrance to the sorrounding area. Jasmine made united in one to another to describe that everybody in neighborhood were live in peace even there were differences in the religion.

Within development in making the traditional house of Kudus, influence of the elements of cultures were very viscous gave the meaning of form and function of every part, hence could be separate as follows:

1. Traditional house as the tools to spread religion (dakwah) *)

In the daily life, Kudus citizen are majority obedient muslem. Life of religious service is the social relations that have formed in the many aspects, such as in the house to live which full with the describing of the rukun Islam (Islamic obligation).

In the room inside, there is a place or room called gedongan which formed as mihrab, a place where imam (leader of praying) lead the pray that connected with the symbolic meaning as a holy place and sacral. Gedongan also has significance meaning used as the place of heirloom treasury and the wealth of the owners. Gedongan used also as the main honorables bedroom and at the particular time used as special bedroom for the wedding couple of the childrens of the owners.

Also in the room inside there are four main pillars, which called saka guru that desribe four essence of ideal life. At the top of the fourth pillars, putted tumpang sari where the roof was lying on. The sum of tumpang sari are always odd and always have a meaning, sum of five describe the amount of praying five times a day. The sum of three describe life in soul world, transitory (this world) and the world hereafter.

Front room that called Jaga Satru is provided for parish and separates into two part, left side for women jamaah (followers of imam) and right side for men jamaah (followers). Still in the Jaga Satru room at the incoming front door, there is one wood pillar in the midlle of the room which called balance pillar or soko geder, which has meaning except as the symbol of ownership of the house, it also has a symbol for reminding the resident about the One God, the only One who have to be homaged.

House as the tools to spread religion is represent through Islamic value that formed in the carved style at the partition between front room and inside room called gebyok. The strengthen element of gebyok are two stalk pillars where at its top made a carved that formed as palm of the hand of muslem when doing praying at the position of takbiratulihram (when start to pray) that always at the same time say the words Allahu Akbar which mean Allah The Mighty.

Carving in the gebyok, even it is accumulation from many culture influences, but the visualitation adopted from Arabic calligraphy with Al Quran and Hadist theme. There are many other dakwah messages that formed in the building decoration and it always about aspects of way of life and life attitude of human in do their obligation in the earth for their salvage in heaven.

2. Traditional house as a masterpiece art*)
Traditional house of Kudus if notice deeply is more and more fabulous since its uniqueness and attractiveness in exterior and interior which full with ornamen that made by highest skill woodcarving artist. Foundation of the existancy of the traditional house of Kudus was full with taste and creation that fashioned in the beautiful forms without broken any religion values. Through the activity of art, there is possibility of adding the atmosphere of the deepest metaphysic reality.

Traditional house of Kudus, if seen from Bernard Rudofsky theory, is include in the communal architect that priorities in the art element which done continuosly and spontaneously balanced by whole community with the same tradition from time to time following the ritual habit inside the communal. Art is not just copy and physical implementation of the external form, it also as the spiritual elements that achieve esthetic form. The creation becomes what it called architectural without architect.

The construction of the wooden house made completely knock down that make it easir to release and assemble hence there is possibility also to make part by part of the ornamen fully detail and accurate. The decoration was inspired by the success of temple relief and the development process was instructed by Chinese woodcarver from Sun Ging area. The owners were the wealthy entrepreneurs and traders. The carved decoration were build on the whole component intentionally without gave any empty space left and the results was very optimum, full of meaning, symbolic and the style were correlation among Java, Gujarat, Persia, China and colonial (Europe) style.

Wali Songo influence in the formed of decoration was very dominant even in Islam religion there is a forbidden in the formed of living thing, but they gave the chance of a huge tolerate formed as acculturation and assimilation on the evolutif way thus create a wonderful figurative consequence of imagination from the living thing forms. Art appreciation from the Wali Songo that full with tolerate also accomplished by khalifah in the Arab since Abbasiyah era. Palace of Harun Al Rasyid in Baghdad, palace of Al Mutasin in Samara, Cordoba mosque in Spain, also decorated by fresco formed lion, eagle, horses, and the other creatures. Drawing arts applicated in carpets, ceramics, wall and doors achieved the highest level to become the world admire.

Art ornamentation looks unite with the main building, since the creators were very concern with details, function, structure, ritual, symbol and esthetic that decoratively increase the attractiveness for whoever want to see it. The particular local habitual in the way of life through the architectural behaviour is the description of personification of the Kudus traditional house that make it different in form and style with the other joglo building in Java commonly, except in the form of the roof and soko guru as the support of the tumpang sari.

3. Traditional house as the Class symbol *)

The beautiful traditional houses of Kudus have average age for more than 100 (hundred) through 200 (two hundred). Due to the age of the building, if someone wants to analyze it, they have to use the examination within that era.

According to Prof. Berger, the structure of the Java community at the 19th and 20th century can be divided into several class such as; nobles, government officers, traders and farmers. Colonial politics at that time placed politic emancipation that have aim to liberate individual from old social band which consider shackles the freedom and law enforcement that hold mostly in the feodalism band. Development of individual in the community was appointed to the forming of personality, spirit effort in order to developing the prosperity soon.
In the other words, Kudus citizen that categories as pesisiran (near the beaches) citizen, their wealthy level mostly higher compare with the nobles and the officers at that moment. But in the daily life they did not get any self-respect and honor by the community. They way of living as a trader was qualified as second class and dishonor, hence as the compensation citizen of Kudus Kulon, that the majority were traders, formed the appearance of their house very glorious with the expectation that their too have the rights to get honor same with the nobles. The level of their house made in high five stairs to suit with the social strata like what it done by noble community. Guess from the farmers were accepted in the front room, for the officers community accept in the midlle room while for Bupati (distric chief) and Netherlands people were accepted in gedongan room. Surrounding the house was made high wall same as the form of palace.

Traditional houses that at the beginning owned by traders of Chinese moslem were copied and developed with the Javanese and Islamic values. All over the house were full of carved with ornament from many styles like in the palace of kings in Java, done by high skilled woodcarvers with very fascinating result. Accordingly, it worth to gets the confession of honor like government officers and nobles. For them, house were a symbol of status or stage that worth to get honor and equality.

(Source :* J Pamudji Suptandar, Great Lecture of Rupa art and Design Faculty of Trisakti University/Adopted in English by Deva's father)

The fascinating wooden carved at the traditional house of Kudus must be come from the very skilled woodcarvers. Then, from where the woodcarvers came from?

The carving style of the wooden traditional house of Kudus was quite distinct from the other famous carving centre in Java, Jepara. Historically, Kudus was a carving centre long before it developed as a skill in Jepara. Carving was introduced to Kudus when an emigrant from the famous carving city of Yunan - China, The Ling Sing, arrived in the 15th century. He came to Kudus not only to spread Islamic teachings but also to devote his skills to the art of woodcarving, and his style, Sung Ging, was famous for its smooth and wonderful woodcarving masterpieces.

The Ling Sing was wellknown as mubaligh (spreader of Islam) called Kiai telingsing. The name of Kiai Telingsing until now use as a name of a street in Kudus city. There is a kampong or village surrounding the street called Sunggingan that predicted came from the Sun Ging name. The area, at the past, was belief as the resident of the woodcarvers and carpenters from the devotion of Kiai Telingsing skills.

From the 16th to the 18th century, woodcarvers in Kudus received many orders to construct wooden houses. The main material - highest quality teak - was supplied from Blora's, Tuban's and Bojonegoro's forest. From the 19th century, however, high quality teak became scarcer and scarcer and this, in turn, discouraged the woodcarvers of Kudus to develop their skills.

The carving skills also belong to Jepara's people and has been very famous until now. There is an opinion, which said that wooden carved art in Kudus also done by woodcarvers from Jepara, eventhough in the reality it different in the carving models, especially in the mission and filosophy.

According the history, Mantingan mosque in Jepara has wall that made from carved white stone with the flower motifs that was masterwork of a Chinese called Tji Wie Gwan who brought by Raden toyib to Jepara after come back from his Islamic study in Campa for five years. Raden Toyib then married with Ratu (queen) Kalinyamat, the very famous Jepara's queen at that time.

For his achievement in build Mantingan mosque at the year of 1559, Queen Kalinyamat and her husband gave a new name for Tji Wie Gwan to become Sungging Badar Duwung, Sungging means carving expert, Badar same with stone and Duwung means tatah (tool for carv).

This Sungging Badar Duwung who then recognized as the root source of the Jepara's carving art which consecutively knowing in all over Indonesia and the world. According to history, he was too takes a part in the erection of mosque in Loram (a name of area in Kudus) and mosque of Menara Kudus.

Sungging Badar Duwung then devoted his skill to the surrounding community in Jepara as well as in Kudus and presented high skilled carvers that from time to time growth in numbers. This skill direct and indirect was useful in the process of developing the traditional house of Kudus.

The certainty of mentioned things were still need to be investigated furthermore. But for sure, the traditional house of Kudus has build and become one of the Kudus markers with its fabulous woodcarving.

Antique Traditional Kudus House

09/09/2008, 06:06 | Antique Knockdown Carved Wood House
The traditional house of Kudus is one of the traditional houses that formed as the human culture evolution that continuously occuring process acculturation and as the results of developing creation of the supporting community.

The outcome is a maginificent architectural living house, attractive, filled with meaning and socio cultural values that did not occur in the other places in Indonesia .

The architect mostly achieves the ideal process of culture combination and success to represent a unique colour of ur main pillars (as part of Joglo) and Soko Geder (one pillar). On the top of soko guru there are put tumpang songo (nine support) (it musn't be nine, it could be only three support (tumpang telu (tiga)) which depend on the capability of the owners), as the support of roof construction.

The roof construction of traditional house of Kudus shows the level of wealthy of the owner since cost to make the roof is the highest cost compare with any other parts of the house. The expensive cost was because of the motifs perfection and the carved style also the difficulty on the process to construct it.

The Pencu style roof (the towering roof) used to be made of Rumbia (a particular kind of palm leaves), but now more likely to be made of tiles. Kudus tiles often have special plant motifs, and there are the so-called genteng gajah (with elephant ornamentation) on the wuwungan (the topmost row of tiles), and the genteng raja (king tiles) which are beautifully decorated.

The design interior of the traditional house of Kudus looks simple and divided into Jogo Satru room as a guess room, which in the standard traditional house of Kudus the cover area is around 3 x 10 msq. In this room, the floor is lower around 1 m from the main room (inside room) and is a part of the fourth step or floor.

Then, inside room (jogan lebet) is a fifth step with area around 7 x 10 msq. A chair uses as the connection between the two rooms because of its level differences.and as partition between the two rooms used Gebyok.

Inside the inside room (jogan lebet), there are several rooms such as living room located below the joglo, then bedrooms and gedongan as the place to keep the heilroom and wealthy. Gedongan placed between inside room and pawon (kitchen) that located in the left or right of the house.

This pawon except use for cooking and dinner room, also use for the family activity, such as made of convection products and other home industries. In front of the pawon, precisely in the edge part of the yard placed well complete with the bathroom.

There are several types of doors in the traditional house of Kudus, there is one door, two door and sliding door. One door is usually for the kitchen, two doors in gebyok and the sliding door is in the front.


One thing that necessary to be noted is that traditional house of Kudus always build face to the south that full with the philosophy meaning and based on the natural rule of rational calculation.

Antique Pendopo Kudus

09/09/2008, 06:04 | Antique Knockdown Carved Wood House
A complete Java traditional house will have a pendopo in the front yard. Pendopo is an open large house or hall without any wall or door that usually placed in the front of the main building.

The opening building of pendopo reflected characters like wideopen, friendly and generously character, which always welcome to the guess everytime.


Pendopo has four directions of carved pillars (soko guru) with 12 (twelve) second pillars (soko penanggap) on the right and left side and 20 (twenty) third pillars (soko penitih) on its sorrounding.


Therefore, even the building looks not so high, but give the impression of "momot" which means capable to path everything, because of its wide roof also there is nothing inside the building hence represent the basic of opening.


It match with the function of pendopo that always located in front yard as a place to held official meeting, art show, or traditional ceremony, also to accept honourable guess and official guess in the huge amount.


It made pendopo fabulous and great. Beside that, pendopo can be used as a place to give courses of karawitan and dance.

Antique Pergola (Joglo)

09/09/2008, 06:01 | Antique Knockdown Carved Wood House
Joglo is a skeleton of the main building of the traditional house of Kudus.





Joglo is constructed with Soko Guru that formed as four main pillars and its nine stacks (pengeret tumpang songo) or five stacks (tumpang lima) or three stacks (tumpang telu) on the top.




The function of joglo structure except as the main support of the house, also use as support to where the roof lying on and in order to get the Pencu style roof (the towering roof)




Recently, joglo can be applicated as :

* Decorating of the house yard
* Support of the roof to get Pencu style.
* Placed in the edge of the pools as a relaxing place
* Placed in the house yard or garden
* Placed in the backyard or terrace at the back house
* Garage or as a roof protection of a car
* Soko Guru or support of pendopo

Bedroom Furniture

09/09/2008, 05:50 | Antique Knockdown Carved Wood House
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Safety Week

05/08/2008, 20:03 | Musings From My Shop

It?s safety week at Popular Woodworking. Reading their blog this week took me back to my start in woodworking.

When my wife and I bought our house, we decided that we wanted a tile-top kitchen table. I opted to try making the table after we failed to find what we had in mind. I enjoyed that experience so much that I thought I?d get more involved in woodworking.

I started slowly. No multi-thousand-dollar trips to the woodworking stores, I got some handheld tools and went about reading everything I could find. Before long it became clear that a table saw would be a useful tool. I shopped around for a used contractor?s saw and found a Delta at a reasonable price (though I had to drive to Pittsburgh to get it). ?Now,? I thought, ?I?m a real woodworker.?

I got the saw setup in short order. While I had read about table saw use, I don?t believe that I had ever before used one. I set the rip fence, fired it up and began pushing a piece of oak through. After a couple of seconds the oak was on the other side of the room, striking the water heater with a very loud noise. Unhurt but a little shaken, I shut off the saw and went upstairs. My first (and only experience with kickback).

I don?t remember what I thought about -- if I considered selling the saw and taking up golf -- but after a while I ventured back down to the shop. The water heater sported a nice new dent, a convenient reminder that I could have been sporting a nice new dent. Luckily something made me decide to give it another try, to climb back on the horse.

Woodworking has been an important part of my life since. An inauspicious start notwithstanding. It?s good to think about such things once in a while, to remind ourselves that our hobby (or profession) involves inherent risks. Fortunately, the risks are balanced by great rewards.

Welcome to the Wood Shop

02/01/2007, 19:44 | The Wood Shop
 

 

Welcome to The Wood Shop?

This entry was posted on 9/21/2006 3:11 PM and is filed under Welcome.




Picture Saloondoors2 Courtesy of Warsaw WoodWorks



Welcome to The Wood Shop !  Let me first start by Introducing myself to you and let you know what we're all about . My name is Dan Rose . I am the head broom and dust-pan guy around here , so let's help keep it clean. I'd like to discuss Mesquite HardWood and other things wood as well. 

Some basic rules : Feel free to post here and visit often. A reminder this is a public forum , your postings here are NOT a private matter. Please no foul language , no links to pornography ,  no extreme political , race , or religious views need to be posted here. Difference of opinion or approaches to a problem are OK , but personal attacks and name calling will not be tollerated. Please let this be a retreat from those things and a place to come and discuss the beauty and warmth that is offered by our common passion , wood.

I'll be writing some articles that cover basic properties of Mesquite , Industry News and specific things we are doing here at Arizona Desert Mesquite to improve our service and support of the Mesquite HardWood market in the USA. We'll showcase some of our dealers and end use customers and their pictures and experiences they have had with Mesquite.

Most of all I hope this can become a place to learn new things , to share information and knowledge . Everyone that will be featured here can teach us all with something new and exciting to be shared with others . Again as a reminder , this is a public forum. ADM does not take responsibility for content here posted by others. As time permits , I WILL edit any comments that in MY opinion do not meet our standards.

So pull up a Log and Set a spell. The Root Beer is cold and there's a gentle breeze a blowin' from the SouthWest.

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2/2/'07 - Check out the New photos Submitted by Murdock Floors on the HardWood Flooring Page ... Awesome !


Reminder : to see full page content click on  the    MORE>> marker wayyyy over to the right under the opening page.










 

 

Mesquite HardWood Flooring

02/01/2007, 15:49 | The Wood Shop

A beautiful floor Starts with premium custom-milled Mesquite HardWood flooring from Arizona Desert Mesquite.



Photo Courtesy of Murdock Floors

Mesquite HardWood Flooring is the most stable solid surface you can put under your feet.  Custom milled tongue & groove planks made to your order insure the width and length you need. Matching BaseBoards can also be milled to your specifications. A wide plank Custom milled HardWood floor with Matching wide-tall base boards is a truly stunning SouthWest statement about you and your home.


Photo Courtesy of The Nelson Family


Photo courtesy of Wilkinson Flooring

Mesquite HardWood Flooring is an excellent choice for high traffic areas.





The Custom Shop

11/12/2006, 14:50 | The Wood Shop
A page to discuss Mesquite Tables,Doors,furniture,mantles,slabs,burls,root-balls,logs,scraps for trim,turning blocks,turning sticks,artisans,crafts & firewood.


Making a strong Hook, Bent or Crooked knife.

00/00/0000, 00:00 | Traditional Tools & News
Hook, crooked, bent knives, whatever you like to call them (they are the same depending on what part of the world your in), are an exceptionally versatile tool if made well. Carvers, craftspeople, and woodworkers of every stripe would benefit from having a good sturdy hook in their tool box. I know a plumber who would not be without one. A strong hook gets into places nothing else will. First, the steel. Tool steel bought from a supplier is perfectly annealed and easy to work with, but I recover mill bandsaw blade 12"wide x 30" or gang saw which is 18"diameter x 1" because of its qualities and strength. It is a Swedish steel with a combination of molybdenum, chromium, nickel as well as a high carbon content. When filers (a mill working trade) toss band saw out they cut them up into 4" or 5" lengths. If you can get some it is well worth using, especially for hooks and swan necks, because of its exceptional tensile strength which lends itself to an excellent edge. I was taught old school. Files, no glue, and hardening and tempering. The most important factor in making any knife with reclaimed steel is the annealing process. For a hook of medium size using sawblade (with any hard high carbon steel the process is the same) have a piece of steel ¾" x 1/8" x 6". Bring the length of steel to a cherry red slowly over 5 or 6 minutes and let it sit at that colour for at least 5 minutes (20 is ideal). Place the cherry red steel--don't let it get any hotter or you'll burn out carbon--into a large coffee can filled with wood ash or lime or wrap the steel with ceramic wool, anything that completely envelopes the cherry red steel and insulates it well. In the case of a coffee can you will need a cover and make sure the steel doesn't touch the can. Let it cool slowly overnight. In the morning you should be able to bend the steel with your fingers. Annealing relaxes the carbon molecules It can now be filed, drilled, sanded and bent. With this practice you can start from scratch putting your own shape, hardness, temper, strength and marks into the steel. Now you have a piece 1/8" x ¾" x 6" long and annealed. Whatever size of blade, it should have the same proportions. If, for instance, it is 1/16" steel, it will be half the length and width of blade. The handle end (the tang) should not be less than 2" long. With this idea you can build very small, 1/16 inch hooks, 1" long, beautiful for detail. Smaller hooks require a slightly different process. Dedicate the nicest side, the side with no nicks or scratches, as the back. Then designate one end as the tip end. Draw a line across the middle of the blade. Now there is a back and top and 3 inches of tang and 3 inches of blade. Now draw a line lengthwise right down the centre of the blade, from end to end. The two lines will cross in the centre of the blade. On the tang, one inch down from the centre cross line, mark your first bolt hole on the length line, then mark a hole point ½" from the end of the tang, on the centre length line. From the tip end, draw 2 lines, one on either side of the lengthwise centre line, creating an isosceles triangle to the cross centre line. On the equal sides of the triangle, draw slow curved lines for the cutting edges Now grind to the curved lines. Keep the steel cool dipping it into a can of water as the steel heats up. There are two more parts, edge and shaping and hardening and tempering, to this article. Cariboo Blades Handforged Tools and Knives

Personalized Home Decor

00/00/0000, 00:00 | Custom Wood Carvings of Your Pictures with Unique 3D Raised Lettering
When I was a kid, all of my bedroom decorating ideas, and my bedroom de