The outer wood (Oak) represents nobility of spirit and the inner base wood (Dyed Maple) represents imagination.

The dark wood is dyed to achieve the color much like dyed wool while the Oak is left natural.

I handcraft every ring to bring out the warmth and honesty of the wood. Each ring is hand formed from thin layers of wood chosen for its grain and durability.

See it here: http://www.simplywoodrings.com/ring_shop/

So, during one of my recent trips to Rockler, I picked up a blank labeled "acrylic acetate". The outside looked like white plastic with some black spray paint on it. Meh. I wasn't impressed, but I wanted to try turning this stuff.

It turned easily until the vibrations set in on my craptastic Harbor Freight lathe. I had a blowout. Hence the purpleheart patch. ;-)

I've got two pics trying to show the pearlescent effect. Neither does a great job. You have to see it in person to really appreciate the beauty.

After turning I sanded to 600 grit W/D paper (wet) and polished with Meguiar's PlastX plastic polish. No need for fancy polishing pads or any crap like that. 600 grit and the polish got it shiny and smooth.

I'm going to pick up some more of this stuff once my new mini lathe arrives. Hopefully it'll be more stable than the one I have now.

The dowel is in and the edge is rounded over so now it's time to attach the batten and the lid. Once that is set, the project is almost complete!

She was short. It was 1996, and I still remember holding her in the Steak ‘n Shake parking lot and telling her that I wouldn’t be gone long. I was only moving to Michigan for 6 months at the most and I would come back to Indianapolis.

I just had to take the job up north to increase my salary and responsibilities before I could come back to Indianapolis as a “player.”

I believe our relationship was officially dead about two weeks later.

Then, I met Gail who had spent nearly her entire life in Holland, Michigan, and as the weather warmed and the frozen waves melted to reveal the beautiful white sand beaches of Lake Michigan, I fell in love not only with Gail but with this cute little town that cheers its Dutch Heritage.

Gail let me know from the moment I proposed to her that she would follow me anywhere in the world. (She apparently sees something in me that the vast majority of women never did…). Gail’s chance to follow through on that promise is just days away.

This weekend Gail and I are heading up to Traverse City for our annual color tour with the West Michigan section of the Mercedes Benz Club of America. We’ll scoot out of there on Sunday morning so we can make it back to Holland in time to watch the Colts play. Then, when the game is over, I’ll jump back in the car to complete the plan I started twelve and half years ago. To quote Tito, Jermaine, Jackie, Marlon, and Michael….”I’m going back to Indiana.”

On Monday morning, I officially exit the auto industry and jump into the most exciting challenge of my adult life. On Monday morning, I’ll wake up in Indianapolis and drive to my first day with what can likely be the last company I’ll ever work for.

There are lots of things to worry about. I don’t mean the part about finding a new house or debating with the movers just how big a jointer has to be before it becomes “excessive.” No, being me, my worries now shift to what to listen to while driving to that first day at my new office…

As Bernie Casey’s character John Slade said while takin’ it to The Man in I’m Gonna Git You Sucka, “This is my theme music. Every good hero should have some.” So it’s important that I roll into my new place on Monday with just the right riff pulsating through the woofers and tweeters.

Right now I am leaning toward EWF. Even in the 21st Century, nothing backs up a hero like Earth, Wind, and Fire. However, I still cannot decide whether I want to set the tone for my career move with September, Let’s Groove Tonight, Got To Get You Into My Life, or Shining Star…. I have 3 days to decide.


FYI… just in case someone thinks I am kidding about this whole theme music thing…. feel free to verify with Gail what happened when I dropped her off for her class at church last night….

Imagine a silver Mercedes roadster with Earth, Wind, and Fire at 120 dB in a four wheel drift as it turns onto the church driveway at about 70 miles per hour…..

Baa Dee Yaa
Say do you remember
Baa Dee Yaa
Dancing in September...


That’s how I roll. And the scary part is… they want ME to be their latex salesman.

Greetings Folks, Having stumbled (I forget how) across this forum , and then having read the discussions on planes and cutting angles, specifically on bevel up format, I would like to introduce myself. Basically I am a cabinet maker, but also make the odd plane now and again-please see my web sites www.collectablefurniture.co.nz and www.marcouplanes.com. Pertaining to recent discussions folk may be interested to see that I have had a blitz on bevel up planes, having made smoothers bedded at 15 and 20degrees, a large block bedded at 20 degrees and a miter bedded at 12 degrees. I also made a hybrid bedded at 37 degrees, blade bevel up or down. I use Veritas A2 blades and my own D2 and O1 blades. At present I am making two smaller smoothers, 2" blade, 50 degree bed bevel DOWN. I welcome questions , suggestions and criticisms.

I like to attend woodworking schools. From my very first hands-on classes at the Woodcraft store in Bloomington, Mn., I’ve been hooked on learning from the “masters.”

Paul Sellers is one of those masters. You might remember, he taught a hand tools foundational course that I took a few years ago. And so I was excited to hear that he has founded a new woodworking school in his native England. The New Legacy School of Woodworking is much like the school I attended near Waco, TX at the Homestead Heritage Craft Village. But with a twist. It’s housed in a castle — Penrhyn Castle in North Wales. Penrhyn is one of the many castles being preserved and maintained by the National Trust, with whom Paul has been working for the last year or so.

Paul says that the availability of some really good furniture from Asia has continued to make it difficult to earn a living as a woodworker. But he hopes that schools like his will fill the void left by the decline of apprenticeship programs like the one that helped start his career over 40 years ago in his native England. During his apprenticeship, Paul learned about the proper use of hand tools, still an important part of the trade in England even in the ’60s. That’s the focus of New Legacy and I wish him well.

Many of you in the US are familiar with the unique video rental service SmartFlix.com offers.

They are putting on their first woodworking contest. You have until October 10 to get in your entry and could win $250.

Voting will start on October 11.

It's the beginning of a new month here at Matt's Basement Workshop, so that means today's Feature Friday is Router Bit of the Month!!  Once again Woodcraft and Whiteside sent us another great router bit to try out and for one of you lucky listeners....well you're getting one too!!

The Whiteside Shaker Style Raised Panel bit is a great addition to anyone's router bit collection who enjoys building Shaker style furniture.  Unlike more ornate raised panel bits, the shaker style stays true to the straight lines and simplicity of it's namesake.

 

Drop me a line with your questions, comments and suggestions.  And don't forget that Hendrik is back in May and we're talking about starting a small woodworking business, so get your questions in for Hendrik too.  Just drop us a line at mattsbasementworkshop@gmail.com.

Also, Hendrik is starting his annual three part finishing seminars: 
Part 1 "Preparing the Surface and Staining" - May 3rd. 
Part 2 "Hand Finishing and Rubbing Out"    - May 10th or 24th.
Part 3"Antique Restoration Techniques"      - May 31st or June 7th.
So if you live in the Toronto area or feel like visiting it, and you want more information about Hendrik's finishing seminars, send an email to info@passionforwood.com

 

One of the best parts of visiting the home of Popular Woodworking last week is that I was able to assure Chris Schwarz and Megan Fitzpatrick that I was just messin' with them about their contest to write Out of the Woodwork features.

I have to admit that Megan knows how to take a joke, and just to show there were no hard feelings, she let me pose for a photo with the Leigh Jig that they are giving away to the person who submits the winning article.

Nice, Megan. I think you were saying that my being disqualified from the contest for submitting articles under Gail's name isn't so unpardonable a sin as to preclude my ever appearing in the magazine again. It's just that the photo below is the closest I will get to winning a prize.


Megan has been assessed a 15 yard Unsportsmanlike Conduct penalty for "Taunting." The penalty will be assessed on the kickoff.

This past weekend, Jill and the boys and I traveled to Erie PA for the Mid-West Tool Collectors meeting. It was a short drive for a change - only 4 hours each way.

The usual suspects were there - Jim Leamy, Paul Hamler, Patrick Leach, Don Rosebrook and Martin Donnelly to name a few. I also had the pleasure of finally meeting Roy Underhill. He gave a talk on Saturday night. Early in the show he was walking around in the tool display and demo area and I had to do a triple take to make sure it was him - he was not wearing his hat.

Paul Hamler is just finishing up what I believe is his last set of miniature planes - a Sandusky Center wheel plow. There were several different configurations - Ebony with ivory arms, Rosewood with ivory arms and even a few solid ivory versions. It was a little overwhelming trying to keep track of them all - and when Paul sent me this photo a week ago - I missed “it”.



On Saturday morning, Riley walked over to me at my bench and handed me a small bubble wrapped package. He said “Happy Fathers Day dad”. As I unwrapped it - I found myself holding a very small African Blackwood bodied, left-handed Center wheel plow. Riley answered my question even before I had a chance to ask it - “I got it for a buck”.

I knew something was up, and judging from the smiling faces around me - their plan had worked.

The plane is magnificent to say the least, and if it you left out familiar objects to give a sense of scale - it could pass for a full sized plane. Paul, my deepest thanks for this stunning and personal tool.

Here are a few photos of the pair of left-handed center wheel plows.






And a few shots to try to give some sense of scale. The rebate plane is 1/2" wide and 3-3/4" long.





And some detail shots as well.







That little brass thing the skate is sitting on... one of the bronze buttons I insert into an infill cap iron.

Paul was also delivering some of his scraper plane inserts and gave a talk on Friday night about its history and evolution. As a fellow toolmaker, it was very interesting to see how it evolved, the prototypes and those “aha” moments that happen at the weirdest times. The spring is the (brilliant) key to this insert - and turns it into an elegant and highly functional tool. I can’t wait to get a No.6 so I can use it.

You can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tips sent to your email address each week! Got to Woodworking Tips.com and sign up today.

Here’s last week’s tip from Woodsmith online editor Ted Raife:

When gluing up a mitered assembly, I often rely on band clamps to pull the joints together. They’re easy to apply and provide the even clamping pressure needed to keep things square.

The only catch is that the sharp mitered corners of the assembly have to be protected from the pressure exerted by the band. My clamps came with metal corners meant for this purpose, but they often damage the corners they’re supposed to protect.

My simple solution was to substitute more forgiving, corrugated cardboard pads for the hard metal corners, as shown at right. The cardboard pads provide plenty of protection without leaving any unwanted evidence of their use.

You’ll find more great project tips, techniques, and plans at PlansNOW.

Good Woodworking,

Ted Raife
Online Editor, Woodsmith

Send for a preview issue of Woodsmith magazine

Having turned only pens in the past, I was excited to turn the spindles that will pin the legs to the runners on the sawbuck table.

Owning few lathe tools and possessing a miniscule amount of knowledge about woodturning results in an inevitable learning experience.

I turned two spindles at a time on my mini-lathe. The first spindle took several hours to complete but the second one was turned in about 45 minutes. It did take a while to figure out how to use the tools... and how not to use them. Lesson one: lathe tools will let you know when you've mishandled them.

The first set of spindles were turned facing one another, with the skinny part of the pegs connected in the center. Lesson two: wood becomes springy if the expanse of a thin section is too great; the wood will deflect as you run a lathe tool along its length.

Therefore, the second set was turned with the handles (the fat part) positioned back to back.

The spindles on the orginal table are missing, so I mimicked the shape of the handles on a friend's antique turning saw. I did, however, know the location of the pegs from photos that I had taken at the Landis Valley Museum.

I used inside calipers to measure the size of the hole and outside calipers to check the size of the peg that would fit into the hole. Lesson three: don't regret having purchased an expensive set of calipers years ago, even though this was the first time you ever used them.

5 coats of blonde shellac were applied to the completed spindles while they were still secured, and spinning, on the lathe.

A learning experience it was, but this was perhaps the most important lesson of all: signing up for a woodturning class would probably be a very good idea.

いよいよ来週２７日から、「アメリカの第一人者に学ぶ〜グリーンウッドワークの椅子づくり」の講座が始まります。２年前にグリーンウッドワークの活動を始めてから、いちばん大きな行事です。
全長２メートル、直径２５センチのクリの丸太が５本、飛騨から届きました。
この丸太を割るところから始め、すべて人力で、６日間かけて椅子をつくります。

The green wood chair making class will take place from 27th Sep at Gifu Academy. It is going to be the biggest event for us since we started our green woodwork activity two years ago.
The material, five chestnut logs of two meters in length and 250 mm in dia, arrived from Hida.
Every student starts from riving this log to finish a chair, all by human power.



こちらの道具は、何だか分かりますか？
手前は、椅子を組み立てるときの角度を測る定規。講師のドリュー・ランズナーさんは、これを通称「おまる」と呼んでいます。
奥は、後脚を蒸して曲げるときの型です。型の両側に２本の後脚をはめて固定します。
講座まで、あとわずかです。

These jigs are for the chair class, too.
The front one is for checking the angles of rungs. The instructor Drew Langsner call it ' potty seat' in his book.
The forms at the back are for bending the rear legs.
The class is coming soon!

It's April and Hendrik is back to answer more of your questions.  This month we're talking about dealing with troubled stock.  Since nothing is worse than dealing with cupped, bowed, twisted or crooked boards we answer your questions about how to tame these problems or maybe even avoid them.

Today is part 1 of our discussion, and since it's Friday that means it's Feature Friday so one of you lucky listeners is winning some free schwag!  Are you the lucky listener??

For anyone interested, coming up on April 11 & 12, 2008 there's a great little tool demo and woodworking school openhouse going on at J. Miller Handcrafted Furniture in Chicago. The details can be found at Lie-Nielsen.  There will be some great demos by a number of well known woodworkers and I'm planning on checking it out myself.

Remember for comments, questions and schwag entries drop me a line at mattsbasementworkshop@gmail.com.

 Listen to today's show by clicking on the player below

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The speed of construction slowed dramatically after I had to go back to a full time position with a local firm. My shop hours were reduced to just a couple of hours of productive work a week, and since winter was on, it was also quite cold and daylight was limited to weekends... The exterior was buttoned up enough to get by until spring, and I still wanted to get the permit signed off on before I had to spend the money to extend it... As it is, I'm getting very close to having these updates be live... I think that there's only 2 or 3 more entries before it is.

Before I do get there, this is a good opportunity to go over some miscellaneous "stuff" - things that I haven't gone over directly but should be... I'll use this opportunity to touch on a few different subjects I hadn't gotten to earlier, or that don't fit well into the narrative.

My main goal after getting the roofing on the building was to get the inspector to sign off on the building. To get him to, there's a few things I needed to do. Before, I concentrated more on getting the shell up - now was time to add a few structural items to stiffen the frame.

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Hi Folks
Just finished in the workshop - I'm finally happy with the planes I've made for the Kentucky show. Amazing how much work goes into a plane. The initial work goes quickly but the finishing details and tuning takes easily as long again. Then after a few days the plane needs another fettle once it has settled down.
The Blackwood Miter plane looks awesome - I'll take some "studio" shots tomorrow. That wood is just spectacular, and I'm already worrying about obtaining some more. The sheer weight of it is shocking - this is one plane that definitely doesn't need a brass sole! And it always amuses me the way the shavings curl out of a skew plane :)
Tomorrow will see me packing and panicking (probably in that order). Can't wait to get to the US, though.
Cheers
Philly

Narex Chisels have just arrived—in stock now! Fine Woodworking Magazine selected Narex Czech Republic Chisels from 23 top brands as Author's Choice for "Best Value" western style bench chisel.

Don't pay too much for Narex chisels! Our customers tell us that some retailers have raised Narex Chisel prices because of increased demand. Don't be fooled—Narex Chisels are a great value here at Highland Woodworking!

Visit Highland Woodworking for more information on this and all of our fine woodworking products.

I will admit it - I am quite spoiled with some of the infill wood I have. Genuine Brazilian Rosewood tops that list - but a while ago, I ran into a piece that stopped me dead in my tracks. It was a small section of burl. There was not much, and I had to really work to get enough for an XSNo.4.



And even after it was roughed out- I was not 100% sure I had captured enough of it. About a month ago, I started the plane. As I was working away I realized this piece was spectacular.



What sometimes happens is the figure and curl of the wood disappears as you cut it down and fit it to the metal shell. This piece was the reverse. With every cut - the infill kept getting better and better. There was a great light patch of wood on the rear infill that I really wanted to keep. I cheated the rear infill as far to the right as I could to capture as much of that patch as possible. You can see the patch in the photo below.



The front bun was equally spectacular - despite its small size.



This piece of burl was a very rare find. I cannot promise to find another one like this - but there are a few other large pieces that look promising. I just feel lucky to have found this piece.

The smaller Disston 8" backsaws don't show up at an affordable price too often (at least for me they don't!) and when I saw this mis-labeled saw (it was advertised as a 10" saw, the seller had measured it's total length rather than blade length) on ebay some time ago I placed a lowball bid, fully not expecting to get the saw. Yet, I won - I think I got it for around $18 including shipping. Here's the saw as it arrived:

The saw: bought for under $20 - though the price turned out too good to be true.|

Upon closer inspection, my elation was short-lived. The saw had some serious flaws. What I though was simply dirt or discoloration turned out to be pitting, and quite severe, as you can see in the next photo.

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I glued up 5 cherry boards for the table top of the sawbuck table and cut the sliding dovetails beneath the table surface. The dovetail dadoes receive the runners that will be pegged to the legs.

First I squared up the table top and cleaned up the end grain with a Lie-Nielsen skewed angle block plane with nicker. I bought this plane before I knew how to sharpen it and was not very impressed the first time I used it. I hadn't looked at it in years, but took it out, sharpened it on my 8,000 grit waterstone and wow! The shavings in the first photo are from endgrain. Forgive me L-N for ever having doubted you.







I laid out the dovetail dados and defined the shoulders with an exacto knife and chisel, then used a crosscut saw and router plane to remove the waste. The first dovetail dado took 8 hours for a proper fit but the second one took just 4. Still sounds like a lot, but the dovetails are 25" long and 1.5" wide, so I didn't feel so bad.

I followed the same technique as in the past, except I took Stephen Shepherd's advice and flipped the saw guide upside down. This way, you cut on the waste side at all times. It worked very well and it was no more difficult to hold the saw at the inverted angle.












An added benefit to flipping the guide is that the guide itself can be thicker because the lowest part of the saw's handle is opposite the guide (photo #4). A thicker guide provides more support for your saw.

The last photo shows the tell tale marks of gentle persuasion.

I enjoy looking at shop spaces and projects. Here are a few recent photos from my shop:

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The back side of my old Delta drill press has become an impromptu shrine to the kids: An origami whatsit from my eldest, and a note from the youngest. If you can't quite read the note, it says:

"Dear Daddy, I really love you and I really want to say I love you as much as Echo, because I love Echo a lot. To Daddy, from Marian"

Echo is the cat.

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Above is a planing stop I built with nothing but saw dust. Oh, and glue and wire brads. Yes, the scrap MDF from the radial saw top and testing boards (I must post about this sometime soon?I have the pictures) has come in useful. This stop allows me to set the board unclamped on the bench and quickly plane both sides. It lets me plane down to 1/4" in width.

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SWMBO recently started upgrading the kitchen. This involved some screw-together furniture, and a wish for one more shelf. The clear pine was almost too good for the project, but it was the perfect width with only one glue joint.


I don't know why the notches on the underside were so satisfying to make, but they were. These notches seat themselves on pegs, two of which I manufactured from the shanks of two wood screws (there were only two extra with the kit, and I just could not see paying Lee Valley $11 to ship me 50 more).

While making the shelf pegs I discovered that I no longer had a hacksaw (though I did have a hacksaw blade). Have you ever tried hacksawing by holding a loose blade in your hand? It makes the hand cramp up, so after a while I got smart and clamped it in a machinist's clamp. That was slightly better, but you can bet I bought a hacksaw frame when I went to the hardware store earlier this week.

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This 12" wide, 10' long cherry board cries out to be used for something good, preferably before Christmas. Wish me luck with fitting this project in with everything else.

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Two new additions to the shop, courtesy of Patrick Leach. I've wished for a grooving plane on many occasions, and now I have one. Will I ever do more axe hewing? I hope so. I just have to tighten the handle up in its socket and I'm all set.

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I started the storm window stock preparation. Above was a rough rip and chop.

Then the pieces were jointed and planed to width at a friend's shop. I'm letting it aclimatize to the shop while I figure out when I'll have time to work further on it (maybe tomorrow after helping my brother-in-law lay subflooring in his new "man cave".

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The pictures above almost speak for themselves. I cut a hole in the wall of the basement stairwell. Someday soon the plumbers will come and fix our plumbing, and I'm ready for them. For this project I pulled out the keyhole saw that had languished since I impulse purchased it from my friend Trevor.

Nothing beats the satisfaction of having the tool you need on hand, especially when you've never needed it for all the years you've had it.

Double glazed windows are definitely a great way to save money on your heating and energy bill, there is no question about that. However, there is a lot that needs to be done when upgrading to double glazed windows, and although the installation and upgrade process is not too complex, there is a lot of research that needs to be done to insure that you get the best deal and the highest quality of work.

Double glazed windows are very expensive and that is the primary reason that it is important that you do your research. It is recommended that you spend some time online doing searches on various companies and finding all the info available. Then compare all companies and ask at least four or five for a custom quote and a few references to contact about the company and the quality of work. Doing this almost assures that you will hire someone reputable who will be able to give you everything you want at a fair price. Like with anything else in life, just remember that you get what you pay for. There are also a few questions that you should ask each company you seek a quote from. You should find out if the windows have a BSI number or some other standard, if installers are covered in the code of practice, if there is an official trade organization that can recommend companies, and of course if there are any discounts.

The second major aspect about double glazed windows is a contract and you need to make sure that you get one. The contract should include all details about the job including rates and any additional fees or charges that may be implied, plus the number of people that will work on the job and the estimated time required to complete it. Also, the contract should contain the materials that will be needed and any insurance programs, and finally, if you agreed on anything else not in the standard contract, be sure to get it in writing and signed.

Payments are also a big issue and you should be sure to get all payment details in writing. Most companies should require a deposit of somewhere between 20-30% of the total offer. If they are charging substantially more that that, you may want to look into the company further and find a possible explanation. The rest will be paid on completion. When it comes to payment, just make sure that both of you agree on all the details and be sure to get everything in writing.

Finally, the last aspect of this process is the legal part of ordering this service. According to the Supply of Goods and Services Act 1982, consumers of home improvement and service goods have special rights and you need to be well aware of these rights. For example, if the installation is not completed to the quality that it should be and you have to pay another company to fix this problem, you can pass this bill to the original company. There are a number of benefits that this Act provides so be sure to read it thoroughly. There are also a number of things that could go wrong so getting some insurance may be very helpful.

Getting things double glazed shouldn't be a difficult process, but if you follow the steps outlined above, chances are, your buying experience will be much more enjoyable.

David A. Howarth has been working in the home restoration and improvement business in the UK for over 20 years now, and enjoys writing about home improvement features such as double glazing and conservatories.

My mother-in-law had commented how much she liked the cabinet unit I made for my wife's cookie sheets, so for my mother-in-law's birthday, we decided something should be done about the cupboard in her pantry. There were a couple of"shelves" in there already, and by "shelves" I mean a couple boards that technically were holding a few things up.

So my wife and I pulled everything out of the cupboard, discussed possible solutions and took some measurements. Then I got to work.

Here's a look at what it looks like now:






I made this in three separate units (left side, center and right side) to make it a little easier to build and install. Other than building square components to go in an area that isn't square, everything went along quite smoothly. And best of all, my mother-in-law is very happy!

All three units are built with pine harvested locally by my brother-in-law. I sanded with 100 grit and then applied a BLO (Boiled Linseed Oil) finish. And here's one final picture to give a little perspective: