I’m keenly aware of the affects of breathing in too much dust thanks to an unfortunate attempt years ago to carve a duck decoy with a moto-tool! Now, whenever I’m sanding or routing (or doing any job that produces a lot of fine dust) I wear a dust mask. The problem with your typical dust mask is that they don’t work very well.

Believe me, this is not an area where “good enough” suffices. You certainly don’t want to scrimp on dust protection, but too often I’m using an old mask that’s past the point of effectiveness. That’s why I recently spent the money on a half-mask respirator (photo at left). I like this 3M product for several reasons, including the fact that it’s comfortable to wear and economical (they retail most places for around $10 - $12).

But the thing I like best about it is that there are a wide variety of filters available. There are cartridges and filters designed to be used when working with sawdust, as well as fiberglass insulation, pesticides, lawn chemicals, and spray finishes. The respirator I purchased didn’t come with a cartridge included, so I was able to save a little by buying just the ones I needed.

I picked up my respirator at McFeely’s.com, but they’re available at several locations including Ace Hardware and Lowes.

The Maple Tree has long been associated with The independence of mind, extra ordinary person, full of imagination and originality. The lighter base wood is Birch and Birch symbolizes birth and new beginnings and is feminine in nature.

The dark wood is dyed to achieve the color much like dyed wool.

I handcraft every ring to bring out the warmth and honesty of the wood. Each ring is hand formed from thin layers of wood chosen for its grain and durability.

I will make custom sizes upon request.
All you need do is visit me at: http://www.simplywoodrings.com

If you’re a subscriber to Woodsmith or ShopNotes magazine, or live in the state of Iowa, you probably already know that we’ve been busy around here. We’ve been working hard on a new TV show that has been airing on public television (PBS) stations in Iowa and will soon be available nationally in December.

The Woodsmith Shop is unlike any other woodworking show you’ve seen. It’s the first one to be filmed and produced (by Iowa Public Television) in High Definition. That means the picture quality is unsurpassed. You’ll see all the details of the tips and techniques we talk about on the show.

Second, The Woodsmith Shop isn’t a project-based show. What I mean is we’ll spend an entire episode talking about a particular woodworking joint, tool, or technique instead of building a project. That means you’ll get more detail about woodworking than you’ll find on any other show. And you’ll have the opportunity to download project plans and articles from our web site that are related to the show’s content.

We’ve been getting a lot of positive feedback so far from those that have seen the show. And a lot of folks nationwide are anxious to take a look. Now is the time to take a minute to email or call your local public television station and tell them you heard about The Woodsmith Shop and want to see it in your area. This link will take you to the show’s web site where you can find out if the show is airing in your area. You’ll also get a list of PBS stations in your area and a contact link for each station.

Let us know what you think of the show.

A popular theory holds that woodworkers belong to one of two categories: Normites, those who use power tools and only power tools; and Galoots, those who would rather take a hammer blow to the forehead than use a corded tool. It?s a religious thing, no one can be both. Like the Jets and the Sharks (when you?re a Galoot, you?re a Galoot all the way). When a Normite and a Galoot approach each other on the street everyone else crosses to the other side. There?s little common ground.

I?ve been a woodworker for ten years, more or less. Like many, I began with a table saw. My first project was a router table. I added other tools (planer, jointer, drill press, band saw) as needed but in rather quick succession. I had a well outfitted shop and all was right with the world. I was a Normite. Oh sure, I?d occasionally use chisels or even a block plane (oh, the horror) but I never strayed enough to put my American Federation of Normites membership in jeopardy. I made a number of pieces of furniture this way. Life was good.

That was the status quo for quite a while ? the electric meter was an indicator of my time in the shop. Until last year. That?s when some evil people made me think about hand tools in a serious way. There was no single event but a series of several involving talented, passionate, inspirational woodworkers. My world had been a settled, comfortable place. Until those evil people got me thinking. They motivated me to learn about the wide variety of tools and their capabilities (though there is still far to travel on this long, steep learning curve). They made me realize that some operations can be performed more accurately with hand tools. They made me spend a lot of money.

This was my introduction to Galoots. Like billionaires, I had known of their existence but I didn?t know any personally. And just as billionaires are shrouded with mystery, Galoots were an unknown quantity. I expected a bunch of throwbacks, guys stuck living in the good-old-days, possessed of a stubborn refusal to acknowledge progress. I believed that woodworkers of the past would have welcomed the opportunity to trade their planes for electric routers. Now I know better.

When I started acquiring hand tools I bought those that I thought would be useful based on what the (no longer so) evil people had demonstrated. So what did I hope to accomplish? What problems was I trying to solve? (Beyond the obvious of relieving my checking account of excess funds.) I had three goals: to improve accuracy and my ability make fine adjustments; to reduce the amount of sanding required; to wear ear plugs less often.

Several months later, I?m well on the way to accomplishing these goals. On my most recent project I used hand tools when possible. I cut finger joints largely with a hand saw and chisels. I used a block plane to round edges and trim the end grain of stiles. Tenons and panel tongues were fitted with a shoulder plane. I haunched tenons with a hand saw. The list goes on. Most importantly, the joinery turned out very well, I didn?t have to sand as much as in the past and there were entire days with no ear plugs. Along the way, I accomplished an unanticipated fourth goal: I had a great time. I?m not sure when I?ve had as much fun in the shop.

There?s no turning back now, though I won?t eliminate power tools from my shop. Frankly, the thought of dimensioning rough lumber using only hand planes is entirely unappealing. So I guess there are more than two categories for woodworkers (galootified-Normite?). So much for popular theories.

I have had to take a short break from this project due to circumstances and other work in my schedule. I'm back on track with this cabinet now and I am in the process of laying out the configuration of the drawer cases. The original plan had one upper drawer at the top left and the two drawer assembly at the lower right. Upon reflection, I decided to configure the drawer cases differently as in the photo. This is somewhat of a staggered, stepped arrangement with the appearance of a floating drawer at the left with the original location of the two drawer case at the right. Since I have complete freedom to lay out the drawer cases as long as there is sufficient room above either of the drawer cases for art objects, I have taken this liberty in the design process.

At the left, beneath the single drawer case, I am also considering a false front which would appear as a solid piece of wood and is only removable through a hidden slot. This feature can be considered a secret compartment. I like the idea, but I also like the design of having the left drawer case appear to be floating as in the photo. I have mocked up the drawer cases with the empty compartment at the bottom left.

This is my current design dilemma and I will continue to experiment with the layout of the drawer cases.

I see bit of discussion on the web lately of the finer points of hand saw design. I certainly welcome that there is enough interest in the subject to spur such debate, so thought I might throw my hat in the ring, FWIW. 

On canted (tapered blade heights) backsaws:

One thing noticed by many is that on older backsaws, the blade varies in height along it's length - from narrower at the front (toe) to wider at the back (heel). Then, sometime in the mid-1800's, the trend was to a more parallel back - where the cutting edge of the blade is parallel to the back of the saw. In this illustration, the upper saw's cutting edge is parallel to the edge, and the lower is "canted":

If you look closely you can see the blade at the left end of the saw is not as deep as he blade at the back.

read more

I have been watching Larry Williams excellent new dvd on the making of traditional side escapement wooden planes, which has just been published by ...

Unpluggedshop.com is continuing to attract more and more users. In the last month, we had over 10,000 pageviews, over 3,000 visits, and more than 1,500 absolute unique visitors! The average time spent on the site is 3 minutes and 47 seconds or about one minute per page.

Thanks for stopping by, and as always, let me know if you have any comments or suggestions for the site.

Luke

A huge thanks to Shannon from www.rogersfinewoodworking.com for hearing the call and answering!  Shannon is today's guest host here at Matt's Basement Workshop and he's talking about woodturning.

This a great opportunity for anyone who's interested in getting started with turning, since currently I don't do it myself.  If you'd like to learn more about Shannon visit his blog the "Rennassiance Woodworker" or email him at shannon@rogersfinewoodworking.com. 

WIN AN iPOD TOUCH!!  If you have the time, please take the new listener survey or click on the link at the website.  When you do you'll be entered to win an iPod Touch.

If you'd like to enter for free schwag or just have a comment, question or suggestion drop me a line at mattsbasementworkshop@gmail.com or  head over to my website at www.mattsbasementworkshop.com or call our Skype Voicemail at 231 354-2338.

Coming up in September Hendrik is back and we're answering whatever questions you submit.  So get them in!!

Listen to today's show by clicking on the player below

powered by Podbean.com

To download directly to your computer Right Click on direct download, choose "Save Target as"

Well here they are - the “mystery planes� I have been teasing about.

Here is the deal... in 1941, Norris was commissioned to make a plane to be awarded as the first prize in a furniture making competition. The recipient of the plane kept it in new condition all these years. It was sold at auction in 2006 for over £16,000. Shortly after the auction - I was commissioned to make a reproduction of this plane with one change - infilled with ebony (the original was infilled with Brazilian Rosewood).



It was a fantastic and challenging commission to say the least. The only reference I had was a series of photos and two dimensions - the overall length of 13-5/8" and the width of 2-3/8".



Norris clearly emptied the bag of tricks on this plane. The handle tilts to the left and right just like the Stanley No.10-1/4 - but it also pivots left and right.



I was also excited to try a wedged plane with an adjuster. The screw that passes through the keeper engages a brass insert in the wedge. The mechanics of this is very cool. The brass insert is offset and when the screw is tightened - it acts as a drawbore - driving the wedge tighter into the body of the plane. Very cool indeed!



After studying the photos I agreed to the commission. I also decided I would make a prototype to work out any unforeseen bugs. I did not want to “prototype� the commissioned plane. Infilling the prototype with Brazilian Rosewood seemed like a logical choice.

Everything worked without a hitch for the most part - and keeping the prototype ahead a few steps certainly helped refine the building process.

The mouth was one aspect that I really had to psych myself up for. I use what can only be described as an antiquated method - but it has always worked for me, and I did not see any reason why I should re-invent the wheel now. Here are a series of photos of cutting the mouth.



I still use a hacksaw to cut the mouth on shoulder and rebate planes. The difference with this plane is that it is 2-3/8" wide as opposed to the widest shoulder at 1-1/2". I was a little nervous.

My friend Steve had stopped in a few times as I was working on the pair of planes and he asked how I was going to do the mouth. I handed him the hacksaw. His only comment was “ I gotta see this!� I guess his response freaked me out a little bit more, so I decided to cut and file the mouth on my own (sorry Steve). I was not sure I would be able to handle an audience if I messed it all up!

As it turned out - it worked perfectly and I felt bad for not inviting Steve to be there for it. He was on hand as I was finishing it up though - and I handed him the triangular piece of waste from the sole.

Here are a few detail shots of the mouth being done;





Two of three cuts are done - the last one is the “easiest� :)

Here are some further photos of the two planes.

















I should also mention that I have decided to sell the Brazilian Rosewood filled prototype. This is only the second prototype I have sold - all the others live on my bench. This plane is marked KP30-08 on the bed - KP stands for “Konrad Prototype�. The price is $9,000.00 Cdn.

Hi Folks
Just finished in the workshop - I'm finally happy with the planes I've made for the Kentucky show. Amazing how much work goes into a plane. The initial work goes quickly but the finishing details and tuning takes easily as long again. Then after a few days the plane needs another fettle once it has settled down.
The Blackwood Miter plane looks awesome - I'll take some "studio" shots tomorrow. That wood is just spectacular, and I'm already worrying about obtaining some more. The sheer weight of it is shocking - this is one plane that definitely doesn't need a brass sole! And it always amuses me the way the shavings curl out of a skew plane :)
Tomorrow will see me packing and panicking (probably in that order). Can't wait to get to the US, though.
Cheers
Philly

In just a few days, I'll be rubbing flannel-covered elbows with other handtool enthusiasts, bloggers, & podcasters; famous woodworkers; and handtool vendors at the Woodworking in America conference.

Here is a list of the classes I will attend and blog about in the coming weeks:
1) Japanese Saws in Western Work
2) Master the Spokeshave & Drawknife
3) Rehabbing Old Tools
4) Understanding Western Saws
5) Wooden Plane Technology
6) Setting Up A Handtool Shop
7) Mortise & Tenon—3 Solid Methods
8) Tools for Windsor Seats
9) Modern Tools—Tolerances & Myths
10) Eliminating Tear-Out When Planing

Whew! All that is packed into just 2.5 days. The folks at Popular Woodworking and Woodworking Magazine have put together what will surely be an awesome event. Plans are in the works for another conference next year if you are not able to make it to this one.

While I'm at the conference, my partner will spend time reading, sleeping, watching movies, sleeping, working out in the hotel's gym, and sleeping. In other words, both of us will be enjoying our perfect vacations.

At left is a business card I designed and will take with me in case anyone asks about this blog (my partner's idea). I thought they might come in handy as shims, kindling, or disposal of gum.

The practice knot I carved when I started this project has a rounded look, like rope, but I tried something different with the final cross. Instead of creating rounded edges, they're chamfered, and I think it looks a lot nicer. (It's also a faster and easier technique.)

I used a gouge to chamfer the inside curves and cleaned them up with a small round file. All straight edges and outside curves were chamfered with a straight chisel.

Just another option if you plan to try this type of carving.

Hi Folks
Brace yourselves - I have actually done some woodworking! Yes, non-planemaking stuff.
Remember the acoustic guitar project I've been slowly building? It's a Weissenborn lap steel guitar, and I made pretty good progress until I came to making the sides. Yes, the tricky part......;)
A couple of weekends ago I made a small bending iron from some steel pipe and a blow torch. Worked fairly well but the pipe was too small a diameter to give me the gentle curves I required. Rather than purchase some suitable pipe I decided to go for Plan B - build a former and laminate the guitar sides in the vacuum bag.
So I built a one piece former from some poplar and laminated the sides from 6 pieces of veneer. It was simple work and the vacuum press did its usual amazing job of flattening things while the glue set. I made a pair and then set them aside to cure. Now I can get on with assembling the guitar, when it finally looks like a "real one"!
Cheers
Philly

I have two pretty and small bags I made last week to show you. I used “unuseful” pieces of felt (that were useful in this case). Using my sewing machine I made, in no more than ten minutes, two little bags.

The handles are made, as you can see, of crochet (just a simple chain with a combining color).

The eyelets are made of crochet too… I made both of them and sewed them with my needles and thread, that´s all!

Jig plans for cutting circles, adjustable dadoes, and a flush trim jig are included in this week’s Woodsmith Woodworking Seminar Podcast. Bryan Nelson will also give the low down on how to build a hinge mortising jig and a unique router table sled that holds narrow workpieces firmly while routing across end grain.

Check out the Woodsmith Podcast Store for more deals on router bits and the seminar guide.

Ladies and Gentlemen….Children of All Ages….Football is back. The real NFL season started last night, and that makes me happy. I am claiming the start of the NFL season as a birthday present to my big brother that he is letting me share. (Thanks, Edward...and have a Happy Birthday.)

Years ago I was like a lot of American men, wasting away the pre-work morning watching SportsCenter. It didn’t matter if ESPN’s only highlights were from a Kiwana’s Donkey Basketball Game in Muscle Shoals, sports was the glue that held together the X and Y chromosomes that made me a man.

However, with the passage of time I just started caring less and less. Millionaires on strike…. one brawl after another… corrupt officiating… the firing and retirement of my true heroes…. somehow I eventually gave up on all spectator sports except the Indianapolis Colts and Notre Dame Football. Believe it or not, I haven’t missed any of it.

My life went from one where Coach Bob Knight and the Indiana Hoosiers were a significant priority to one where I haven’t watched a college basketball game in several years. Even the dogs have enjoyed the mellower atmosphere associated with the reprioritization of my life. (Abby did not always like dressing up for games.)


Still, all of the energy that in the past was divided among the Cubs, Pacers, Hoosiers, and Maple Leafs was added to the love I have had for the Colts for the last 20+ years.

And last night officially started another season of the only professional sport I care about. Still, I am a very snobbish fan. I won’t watch the NFL just for the sake of watching football. I am a Colts fan. I watched part of last night’s game only because it featured Eli Manning, and most of us Colts fans have adopted Peyton’s little brother and his Giants as our NFC team of choice.

It has been a long wait since February, but “next year� is finally here. Part of me hates the off season. I hate having to wait for September to watch the team that means so much to me. Yet, sometimes it helps to have a pause or separation. Seven months away from the Colts is enough to make me eager for the start of the season. I cannot imagine what it would be like if I felt this way about the America’s Cup or Olympic Bobsledding. It would be hell to wait years for the return of my favorite sport.

On a personal note, I am glad school breaks are only for the summer. If my scholastic breaks had been 4 years instead of 3 months I don’t think I would have ever gone back for my sophomore year…let alone graduate. Perhaps that summarizes the difference between how we humans sometimes incorrectly view sports versus education. FIFA World Cup can get by with a tournament every four years, and the passion will always be fever pitched. However, it is a very rare student who could take 4+ years off and return to complete what they had started. Also, students typically get paid a lot less (with very few product endorsement deals), but that is a different rant.

I now have the three drawers fitted and installed into their respective compartments, masking tape serving as temporary pulls :) The partial vertical divider I referred to earlier is also installed with the correct grain orientation which follows every other part of the drawer compartments. I like the idea of the divider as it separates the two halves of the interior. I have designed the drawer compartments to be accessible with one door open, so this makes more sense now. The transfer of light between the left and right areas is also a consideration, at least to me. I don't want to compartmentalize the individual areas above the drawers. Next, I need to decide on drawer pulls, I'll probably go with dual pulls per drawer to avoid any racking issues since the drawers are fairly wide.

You can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines. Get a FREE tip sent to your email address each week! Go to WoodworkingTips.com and sign up today.

Here’s last week’s tip from ShopNotes online editor Phil Huber:

I never seem to have enough storage space in my shop. This is especially the case when it comes to screws, fasteners, and other odds and ends. Things I need close at hand, but don’t use every day.

So, to store these and other small items, I built a pull-out storage case, like you see in the photo at right. The case is large enough to hold a couple of small plastic storage cabinets with lots of drawers (the kind you find at hardware stores and home centers). I also added a few shelves to store other items.

Since I wanted to be able to move the case, I placed it on wheels (see drawing at right). A handle attached to the side lets me simply pull it out to get to the items and then push it back out of the way again.

The case fit nicely against the wall next to my workbench. It worked so well that I built a couple more cases and rolled them next to one another. Now I have lots of storage in a space that would have gone to waste.

Good woodworking,
Phil Huber
Online Editor, ShopNotes

© August Home Publishing Company
2200 Grand Avenue, Des Moines, Iowa 50312

Click here if you’d like to subscribe to ShopNotes magazine.

My 17 year old son, the one I built the black desk for, completed his first project on the lathe.

Using my Harbor Freight Mini Lathe he turned a mechanical pencil using a Rockler kit. The wood is some scrap padauk I had, and the finish is shellac.

While he had some guidance from me, the work was all him.

He's excited and wants to turn many more!

A beautiful floor Starts with premium custom-milled Mesquite HardWood flooring from Arizona Desert Mesquite.



Photo Courtesy of Murdock Floors

Mesquite HardWood Flooring is the most stable solid surface you can put under your feet.  Custom milled tongue & groove planks made to your order insure the width and length you need. Matching BaseBoards can also be milled to your specifications. A wide plank Custom milled HardWood floor with Matching wide-tall base boards is a truly stunning SouthWest statement about you and your home.


Photo Courtesy of The Nelson Family


Photo courtesy of Wilkinson Flooring

Mesquite HardWood Flooring is an excellent choice for high traffic areas.

"I'm really scared to do this glass block window installation" a customer recently said. "Don't you have a way to make it easier, lighter, and maybe even cut down the mess for my window project?" Fortunately the answer is yes - it's by using vinyl or aluminum framed windows built with acrylic and glass blocks. In this article you'll learn the following:

1. Why framed windows systems can make your project easier
2. What products and sizes are available
3. What rooms a vinyl framed window system will work best in
4. Where to use both glass windows vs. acrylic block windows systems
5. Cool and unique projects ideas.

1) Why framed windows systems can make your life easier

Let's face it mortared block window installations are messy. Getting the right mortar mix is not easy, and there is always the concern of the pre-fabricated window assembly breaking just as you go to set it into the opening. Framed window systems take much of the guess-work, weight, and worries away.

Framed windows are pre-assembled with silicone joints between the blocks (getting rid of the need to mix mortar) and are usually made with 2" thick glass or acrylic units (reducing the weight by as much 1/3 to ½ vs. traditional block units made of 3" and 4" thick block).
With integral nailing fins the windows are installed like standard vinyl windows (they are nailed into the opening for new construction or built without the fins for a replacement window application) without the mess usually associated with a mortared glass window. Since the windows are siliconed together inside a vinyl frame they can be shipped nationwide and have been used in states with varied weather patterns - from Florida to Minnesota to California to Maine.

2) What product and size options are available?

Factory assembled framed block windows systems can be made of with vinyl or aluminum frames using either glass or acrylic blocks inside the windows. Glass block sizes used most often are 8" x 8" x 2" (for the reduced weight), 6" x 6" x 3", and 8" x 8" x 4" in a wide variety of patterns and colors. Acrylic block sizes used most frequently are 8" x 8", 6" x 6" and occasionally 9" x 9" and are usually 1 ½" to 2" thick. Frame colors can vary with white and almond being the most common.

3) What rooms should you use a vinyl framed window system

The main reasons to choose a block window system are where you want privacy, a cool clean look, style, and privacy all wrapped in one window solution. Since these windows meet tempered window standards they are stronger and harder to break than standard glass windows which make them safe to use in bathroom and other higher risk areas of a home or business.

Acrylic or glass block windows are being used in bathrooms as either transom windows above tub surrounds or above soaking and Jacuzzi tubs on the side of the home for privacy. Kitchen and den backsplashes are becoming a more popular application to get natural light underneath cabinetry.
These windows are being used in stairwells in commercial buildings and for churches who want light, security, and color with their windows (a church in New Mexico is looking to put in green, purple, red, and orange colored glass blocks into one framed window assembly). Sidelites around front doors and closets are using block windows to get security and light without compromising privacy.
For most basement windows considering using block windows without frames - it is usually better to mortar these windows into their masonry and poured wall foundations than to have a vinyl frame around the windows.

4) Where to use glass and acrylic framed window systems

There is much debate over whether glass or acrylic is better for your window projects. The simple answer is they both have their place and that is why both materials are successful in the market. Here is a quick look at where it's best to use each product.

Advantages and Where to Use Framed Glass Block Windows

- Where you want the strength & durability of a real glass window for scratch resistance and quality
- If you want to incorporate a wide variety of colors into your windows
- Where you are concerned about what cleaning products may be used on the windows - (acrylic blocks can have problems if abrasive cleaning agents are used on the block's surface)
- If you like a slimmer frame around your window
Advantages and Where to Use Framed Acrylic Block Windows
- If you want a fully operable single hung, casement, awning, or slider window (acrylic windows can be provided with cranks and fully operable window sashes). In addition acrylic windows can be used in arch top, hexagon, octagon, or round top window designs.
- If you need an energy star or Low E rated window.
- If you want a lighter window for ease of installation.
- If you need a custom fit block size for a replacement window application.

5) Cool and Unique Project Ideas

Here are some different ideas to consider with your block windows:

- A step down almond colored vinyl framed glass block window was used above a soaking tub in a home builder's Parade Home in Columbus Ohio.
- A therapist in New Orleans Louisiana is planning to use a slider acrylic block window in a waiting room inside of an existing glass block wall for privacy and to keep the all block look.
- A home being remodeled in Dallas Texas is considering installing a framed window with a block art mural with an ocean scene applied directly on the glass (this decorative art mural uses glass frit which is baked directly into the glass making it a permanent part of the glass).
- A church in Arkansas is looking to put a Ruby Red colored cross inside a framed window.
With framed glass and acrylic block windows and a vast selection of styles, patterns, colors, sizes and designs - projects have never been easier, cooler, and neater to do!

Mike Foti is President of Columbus Glass Block, Cleveland Glass Block, Mid America Glass Block Cincinnati, Dayton, Akron & Eastern Glass Block New York & New Jersey - nationwide suppliers of acrylic block windows and also vinyl framed glass block window manufacturers including patterned and color glass blocks.
For nationwide questions and orders call 877-668-5888

http://www.columbusglassblock.com/ - bathroom glass block windows, acrylic block windows, colored glass block, vinyl framed glass block windows

http://www.columbusglassblock.com/product_new-construction.aspx vinyl framed glass block windows, color glass block, glass block sizes, acrylic block windows, installing glass block windows

Roy Underhill came out with a new book…. Laaadie Frickin’ Daaa.

I am going to review Roy’s book in the blog today. However, I am not going to spew on about the latest Roy Underhill book the way everyone else is. I am going to give a quick review on the “forgotten� Roy Underhill book:


People who say Roy Underhill’s latest book is his first in 12 years seem to be glossing over “Shoe.�

For most of my life I have been watching Roy Underhill tell stories, and the fact is clear that he is one of the most talented communicators on the planet.

Each time I fire up an episode of The Woodwright’s Shop on Tivo, I am blown away by how quickly 22 minutes can pass. And to me it often seems as if he does the entire show in one take.

Friends, if you were to assign values to Roy Underhill’s abilities, his communication skill would rate higher than his knowledge of wood and tools. (And I think we know where he stands on those).

Most woodworkers know all about Roy’s knowledge of woodworking, but very few I have met realize that he wrote the Bible on public speaking and communicating with an audience. Back in 2000, Roy Underhill wrote Khrushchev’s Shoe, and it is effectively the most entertaining text book I have ever read.

Khrushchev’s Shoe is written in Roy’s inimitable style, and the examples, quotes, and illustrations are humorous yet perfectly on point. (It is probably a good thing that a book on communication does at least a fair job of communicating its message.)

Yet buried under the humor is a complete scientific analysis of the five phases of human communication: Getting Attention, Maintaining Interest, Making an Impression, Creating a Conviction, and Directing Action.

The great beauty of this book is that it addresses the science of communication in a way that holds the readers interest. (Roy, you managed to maintain my interest while making an impression.) An example of Roy’s use of scientific detail is a comparison of verbal spectrograms of speakers to visually accentuate the differences in the tonal qualities of their voices. Roy’s point is easily understood when the reader compares the spectrogram of Ben Stein as the teacher in Ferris Bueller’s Day Off with that of the Rev. Dr. Martin L. King, Jr.’s Promised Land speech.

I believe that nearly everyone who can read and understand English should take the time to study and apply the principles outlined in Roy Underhill’s book Khrushchev’s Shoe. Certainly teachers and sales professionals can gain immediate benefit. However, I like to imagine the impact the book could have on the world of lab rat techies that I have so often worked with over the years. It is my belief that the GDP of the United States would quadruple over dinner if we could get our scientists and engineers to a place where they could explain to the person next to them, the things they so clearly see on the white board inside their brains. As an engineer who did equally well on the both the Math and Verbal part of the SAT, I can assure you that my ability to communicate has been a bigger key to a successful career than my ability to manipulate a calculator or slide rule.

In Khrushchev’s Shoe, Roy Underhill has provided us with an entertaining gem. However, this gem can be used to turn blank stares into what the author describes as a “’minds-on’ state of pleasurable cognition.� And when you can create that experience for your audience, your child, your boss, or the cop standing there with the ticket book… life is going to be as good as it can get.

 

The flood is starting already. In addition to launching a new web site (www.deltaportercable.com), Porter-Cable today announced the availability of a new plunge base for their 890-series routers. From their press release:  

The plunge base is offered as part of multi-base kits, models 893PK, 894PK and 895PK, as well as an accessory, model 8931. With machined brass brushings and steel guide rods, the upgraded base offers an extremely smooth and durable plunge stroke for greater user control and accuracy. In addition, a through-the-column dust collection system supports efficient dust removal, and yields improved bit and cut-line visibility when used with a durable, clear Lexan® sub-base and dust shroud, which come as standard.

To further enhance precision and ease of operation, the base features a six-position adjustable turret stop for stepped plunge cuts; a single, flat side on the base that allows routing to be done in tighter spaces while also providing a straight reference point; a lever release for quick motor transitions between bases; and rubber overmolded handles for a comfortable grip.

The versatile plunge base, which accommodates the existing 890 series motor, is ideal for a variety of woodworking applications, including general purpose cutting, dado stops, fluting, rabbetting stops, and hinge cutting. The plunge base, model 8931, and multi-base kits, models 893PK, 894PK and 895PK, will be available for purchase in July 2007 for $115, $269, $289 and $289, respectively.

They really are that big!

These are the irons for a rather unique pair of planes I have been working on for the last 12 months. One iron is for the commissioned plane - the other for the spare “prototype�. The pair should be completed in the next few days - stay tuned...